Side-Power Stabilizer Operation And User'S Manual Download Page 10

10

Stabilizer Operation and User guide

   

version 2950-4 - 2018

Service and Maintenance

SERVICE

FIN ACTUATOR UNITS

The stabilizer system is in general a low maintenance product, but as all moving parts some degree of preventive maintenance will 
increase the lifetime and reliability of the system.
A chart for recommended check and service points is thereby offered at the end of this section. 

For all new installations, or after a major parts change, a basic check should be done after the first 100 hours of operation or after 
the first week of proper use:

• 

Check that all hydraulic fittings are tight.

• 

Check all hoses for chaffing, and ensure they are not in contact with any moving parts.

• 

Inspect hydraulic cylinder rods and gland seals for damage, leaking, or scratches.

• 

Inspect the dirt indicator on the return oil filter.

• 

“Shake” the fins from the outside to feel if there is any play in any connection. 

• 

 Open the fins manual decouple valve (at the acuator point ot allow movement) and manually move the fin fully to both sides to 
feel that there is not specific tough spot in the bearings. 

Every time the boat is out of the water for service or other reason, we recommend that you take this opportunity to more thorougly 
check some points that is not possible when the boat is in the water.  A proper cleaning and check of the fins anodes (if fitted, can 
also be bonded to boats large anode system) is also appropriate during a haul out.

• 

Axial and radial play in the shaft can also be checked at this time; see the table below that details play allowances. A dial indicator 
is recommended for this procedure.

 

o Radial play should be checked with the indicator/micrometer positioned just below the seal housing between the top of  

 

the fin and the underside of the hull.

 

o Axial play should be checked by measuring the relative distance between the top of the axle shaft and hull    

 

 

plate. By using a crow bar on the twin yoke, moving and feeling the tighteness of the bearings inside the boat while measur 

 

ing from a fixed point with a micrometer. 

NOTE!

Because of the big variation in different vessels actual use and operation, system specifications and maintenance, it is not possible to 
accurately predict the anticipated service life of the main shaft bearings. Thereby, Sleipner recommends that the bearing clearances 
be checked periodically when possible so to avoid extra halout between normal service need. 

The service timing indicated in the chart is based calculations and experience, but please note that because of the variations in use 
and load, both due to different operation and for example different fin sizes allowed on the same actuator size, the life of bearings 
and seals can be both longer and shorter than indicated by the maintenance chart.

FINS

It is recommended that a thorough inspection of the fins be performed when the vessel is lifted out of water for maintenance.  Dam-
ages on the fin surface must be repaired with vinylester/epoxy done by professionals

HYDRAULICS

The pressure filters require periodic element changes as per the maintenance schedule. The valves and manifolds are to be inspected 
regularly for external damage. To avoid corrosion and deterioration, a water inhibitor such as WD-40 or similar should be applied to 
the valves and fittings immediately after wash-down of the equipment. 

*Filter replacement:

We recommend to replace pressure and return line filter elements after the initial start up and test period, and latest at 50 operating 
hours. Thereafter every 2000 operating hours or every 2nd year.

Shaft Radial Play (mm)

Shaft Axial Play (mm)

Maximum

Maximum

SPS 65/66

0.10

0.20

SPS 55/90/91/92/93

0.15

0.30

Summary of Contents for Stabilizer

Page 1: ...Operation and User guide Stabilizer Systems Document id 2950 Revision 4 US Patent US9527556 AU Patent AU2013335369 Patent pending PCT NO2013 050067 ...

Page 2: ...u screen 5 Settings 6 Settings screen 6 System status screen 6 System info screen 6 Set time and date 6 Alarms and System monitoring 7 Alarm settings 7 Alarm list 7 Alarms and system monitoring 8 Boat handling restrictions 9 Service and Maintenance 10 Warrany Statement 14 All Side Power products fulfill the requirements of the relevant CE directives ...

Page 3: ... electrohydraulic powerpack with tank filtration and cooling is normally placed in the engine room 4 The controller driver for the power pack is located relatively close to the powerpack Thereby often fitted above the powerpack tank on a wall This contains a high voltage VFD so it should be placed to ensure to be dry at all times 5 The DC 24V electric or hydraulic cooling water pump if fitted is t...

Page 4: ...s running or an alternative hydraulic power source like the AC powerpack Always keep the stabilizer system active when running the boat in planning or fast semi planning mode also when on calm water The reason for this is to perform their stabilizing function to the required level the fins are a large part of the boats directional and heel stability especially at high speeds when the boats wet sur...

Page 5: ...C power pack has AC power to it If NOT lit there is no power so you can not start it 5 Indicates a fault on the AC motor VFD Variable Frequency Drive or other starting equipment fitted 6 Allows you to individually disable one of the fins for example if there is a technical problem with one fin only and you want to still have 50 stabilization function or if you are mored close to a dock or another ...

Page 6: ... update through S link to support further updates later 5 Control panel software version Seperate update directly in panel not by S link 6 Shows the total operating hours of the system 7 Shows the operating hours of the system since main authorized service See seperate section in manual for service intervals 8 Press to program date and time 9 Returns to SETTINGS menu C SET DATE TIME screen Shows c...

Page 7: ...al caution as described later If you get an alarm this shows up on your control panel Press the SHOW ALARMS button and this will take you to the alarms page which shows you what the system is alarming for There you can ACKNOWLEDGE ALARM and the system will then try to re start If the problem persist by the alarm re appearing the issue needs to be checked and rectified before the system will work a...

Page 8: ...p valve is open Pressure below 25 bar indicates a hydraulic system failure LS signal failure or AC pump failure All pressure readings to be done with stabilizers ON Pressure readings should be carried out first with main engines running then with AC pump running at anchor mode L2 Fin x position Encoder is reading invalid angle Check cables and their connections between ECU and fin position sensor ...

Page 9: ...reading that there is either a fault with the electric activation of the mentioned valve or a cable or cable connection issue Check control cables between the ECU and the related fin control valve L2 Servo Valve xx Current Sense The ECU is reading that there is either a fault with the electric activation of the mentioned valve or a cable or cable connection issue Check control cables between the E...

Page 10: ... the fin and the underside of the hull o Axial play should be checked by measuring the relative distance between the top of the axle shaft and hull plate By using a crow bar on the twin yoke moving and feeling the tighteness of the bearings inside the boat while measur ing from a fixed point with a micrometer NOTE Because of the big variation in different vessels actual use and operation system sp...

Page 11: ...nger periods and either manually rotated every 3 months or started to ensure proper lubrication of the shafts and bearings on its shaft and bearings PREVENTATIVE MAINTENANCE SCHEDULE The maintenance schedules in this section indicate the recommended preventative maintenance intervals for equipment supplied by Side Power Components utilized in Side Power Stabilizer Systems but not supplied by Side ...

Page 12: ... D ü 9 Replace Lower Shaft Seals 3 D ü 10 Replace Main Shaft Bearings 3 D ü 11 Inspect and replace Spherical Bear ings and Cylinder Pins if necessary NOT relevant for SPS55 2 W ü ü 12 Rebuild Replace Cylinders 3 W ü ü 13 Replace the Fin Angle Belt 1 W ü ü 14 Replace hydraulic actuator hoses 3 W ü ü 36 3rd Maintenance schedule Service level 250h 500h 2000h 4000h 8000h 12000h When out of water When ...

Page 13: ... ü 8 Inspect Motor and Frame Mounts 1 W ü 9 Test Hydraulic Oil Quality by means of taking sample 2 W ü ü 12 1st 10 Replace Return Filter Element 1 W ü ü 24 2nd 11 Replace Pressure Filter Element 1 W ü ü 24 2nd 12 Change Oil Refill with mineral based hydraulic oil ISO VG46 1 W ü ü 36 3rd 13 Replace Drive Coupling Element 3 W ü 14 Rebuild Replace Cooling Pump 3 W ü 15 Replace Hydraulic Hoses 3 W ü 1...

Page 14: ...the purchase price Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render this...

Page 15: ...15 Stabilizer Operation and User guide version 2950 4 2018 ...

Page 16: ...nt was correct at the time it was published However Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain Continuous product improvement may change the product specifications without notice Therefore Sleipner Motor AS can not accept liability for any pos sible differences between product and document ...

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