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SICK UE4155 PROFIsafe, Operating Instructions Manual

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SICK UE4155 PROFIsafe Operating Instructions Manual Download Page 44

Chapter 

8

Operating Instructions

UE4155

44

© SICK AG • Industrial Safety Systems • Germany • All rights reserved

8010178/TF82/2010-03-05

Subject to change without notice

Configuration

Configuration via the PROFIBUS

You can link the CDS to the bus node via the PROFIBUS. In this way, the communication
with the bus node is realised via the acyclic PROFIBUS service.
You need the following to configure the bus node visa the PROFIBUS:

a communication processor, e.g. Siemens CP with the master class-2 function
a PROFIBUS cable for the hardware connection to the PROFIBUS
the PROFIBUS communication driver function package for the CDS (see “Accessories”
on page 63)

You connect the CDS to the bus node via the PROFIBUS as follows:

Manually set the hardware PROFIBUS address on the bus node to the address that you
have allocated for the bus node in the hardware configuration program.
Install the communication processor.
Allocate the “PROFIBUS communication processor“ interface to the access point of
application “CP_L2_1“.
Connect the communication processor to the PROFIBUS.
Start the CDS.
In the 

Extras

,

Communication connection

 menu of the CDS activate the 

PROFIBUS

protocol

 option and set the bus-node PROFIBUS address under 

Connection

.

8.5

 

Configuration of devices connected to the bus node

You must create a unique project in the CDS for each bus node. Within the project you
then allocate the bus node to the devices connected to the SDL connections.
If you are using function packages, the CDS can conduct plausibility tests of the entire
system. For example, it can test whether the number of the operating modes selected in
the bus node also corresponds to the number configured in the SDL device.
Add devices with safe SICK device communication: Device symbol 

UE4100 PROFIsafe

,

SDL1

 and/or 

SDL2

, context menu 

Add device...

. Follow the configuration wizard.

First configure the devices connected to the SDL connections. To this end, follow the
notes in the operating instructions of the relevant device.
If you have connected devices that have the safe SICK device communication to the
SDL connection of the bus node, then you must configure them from the bus node. To
this end you establish a connection from the CDS to the bus node. This will enable you
to import an already existing configuration of the connected device into the bus-node
project or load one directly from the device with the aid of the CDS.
Then configure the devices connected to the field-signal connections.
Test the function of each connected device individually before testing the bus-node con-
figuration. It is otherwise more difficult to attribute a malfunction to a device or to the
bus node.

Recommendation

Summary of Contents for UE4155 PROFIsafe

Page 1: ...O P E R A T I N G I N S T R U C T I O N S UE4155 PROFIsafe Bus Node GB ...

Page 2: ...document is protected by copyright The rights established in this way reside with the SICK AG Any dupli cation of this document or of parts thereof is only permitted within the bounds of the statutory provisions of the German Copyright Law Any modification or abridging of this document without the express prior written permis sion of SICK AG is prohibited ...

Page 3: ...3 2 3 Device construction 14 3 3 Examples of range of use 15 3 4 Status indicators 15 3 5 Configurable functions 16 3 5 1 Functions of the field signal connections 17 3 5 2 Two channel selection of the field signal connections 19 3 5 3 Functions of the SDL connection 21 3 6 Selection principles 22 3 6 1 Field signal inputs 22 3 6 2 Field signal outputs 23 3 6 3 SDL connections 24 4 Installation an...

Page 4: ...Set the PROFIBUS address 42 8 4 2 Connection of the Configuration Diagnostic Software 43 8 5 Configuration of devices connected to the bus node 44 8 6 Setting the PROFIsafe address 45 8 7 Configuration of the bus node inputs and outputs 45 9 Fault diagnosis 46 9 1 What to do in case of faults 46 9 2 SICK Support 46 9 3 Error displays of the LEDs 47 9 4 Additional error displays of the 7Dsegment di...

Page 5: ... UE4155 PROFIsafe 67 12 2 2 Process images of the field signal connections 67 12 2 3 Process images of the SDL connections 67 12 3 Diagnostics data 70 12 3 1 PROFIsafe diagnostics byte 70 12 3 2 Diagnostics data of the bus node 71 12 3 3 Diagnostics data of the field signal connections 72 12 3 4 Diagnostics data of devices on the SDL connections 73 12 4 EC declaration of conformity 77 12 5 Checkli...

Page 6: ... of the machine 1 2 Target group These operating instructions are addressed to planning engineers developers and the operators of plant and systems which are to be protected by one or several protective devices in connection with the UE4155 bus node It also addresses people who integrate the UE4155 into a machine system initialise its use or who are in charge of servicing and testing the device 1 ...

Page 7: ...rofile for Safety Technology version 2 00 is supported compatible with version 1 30 We also refer you to the SICK homepage on the Internet at www sick com Here you will find information on sample applications a list of frequently asked questions about the UE4155 these operating instructions in different languages for viewing and printing 1 5 Abbreviations SICK Configuration Diagnostic Software sof...

Page 8: ...LED turns red Red The LED flashes red Instructions for taking action are shown by an arrow Carefully read and follow the instruc tions for action Warning A warning notice indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Carefully read and follow the warning notices Software notes show the location in the CDS Configuration Diagnostic Software...

Page 9: ...r states that they can assess the work safety aspects of the power driven equipment and have access to these operating instructions and have read them As a rule these are qualified safety personnel from the ESPE manufacturer or also persons who have been appropriately trained at the ESPE manufacturer are primarily involved in checking ESPE and are allocated the task by the organisation operating t...

Page 10: ...rs of the machine with which the bus node is used are responsible for obtaining and observing all applicable safety regulations and rules The notes in these operating instructions e g on use mounting installation or inte gration into the existing machine controller must be observed The test procedures in the operating instructions of all connected components must be observed Changes to the configu...

Page 11: ... an environmentally responsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 02 14 We would be pleased to be of assistance on the disposal of this device Contact your local SICK representative 2 5 2 Separation of materials Send the separated parts for recycling as appropriate ...

Page 12: ...instructions for the related SDL device You can also extend the functions of the UE4155 bus node with the aid of the CDS by adding what are referred to as function packages Function packages make it possible to use specific functions of the devices connected to the bus node Moreover you obtain preconfigured applications in connection with the connected devices You can find more information about t...

Page 13: ...ode The UE4155 bus node is a PROFIsafe slave It collects the electrical signals from the components connected to the UE4155 to form what is known as a process image It sends this to the PROFIsafe master in the form of a PROFIsafe telegram The PROFIsafe master copies the input data of the from the PROFIsafe telegram into the FPLC process image The FPLC evaluates the input process image It then plac...

Page 14: ... signal connections Chapter 5 1 on page 28 SDL connections To connect safety components to SICK device communication and or OSSDs Chapter 3 5 3 on page 21 Field signal connections To connect OSSDs and passive components e g switches fitted with contacts to voltage free contacts 1 field signal connection 2 channels 2 safety inputs and 2 outputs Connections can be shared by a two way splitter Chapte...

Page 15: ...ination of inputs and outputs of ESPE muting sensors muting lamps swing doors reset button start bypass emergency stop Protecting turntables The combination of inputs and outputs of access protection units e g C4000 S3000 limit switches locking devices and emergency stop pushbutton 3 4 Status indicators The UE4155 bus node has multicolour operational status indicators one of each for the PROFIBUS ...

Page 16: ...nd Red Device communication error at SDL connection 3 5 Configurable functions This section describes the functions of the UE4155 bus node which are selectable via soft ware Chapter 6 Examples of circuits on page 33 describes several typical applications that you can realise with the aid of the functions described below Test the protective device after any changes Changes to the configuration of t...

Page 17: ...ll be detected e g by means of monthly manual checks corresponds to category 4 according to EN ISO 13849 1 Use the outputs of the field signal connections only for components that are not essential for safety The outputs of the field signal connections are not permitted to be used for switching off agents that may jeopardize the situation This is why you may only use the outputs to control lamps l...

Page 18: ...n the bounce time of the components fitted with contacts If you read in a contact without bounce time via the safety input e g the switching output OSSD of a light grid light curtain you must set the input delay to Inactive in order to safeguard immediate signal processing Check the response time of the protective device The configured input delays increase the response time of the protective devi...

Page 19: ...o the signal bit of an SDL connection the FPLC can no longer modify this signal bit of the SDL connection The operating instructions of the function package contain information about the signal bits of the corresponding device that can be routed Test signal allocation In the case of test signals you must establish which bus node input is to expect the test signals when the device is operating You ...

Page 20: ...s the bus node transfers failsafe values to the PROFIsafe telegram This value is 0 for both inputs the bus node sets the discrepancy time overrun diagnosis bit of the field signal connection Tab 5 clarifies the connection Input signal Process image Two channel selection In A In B Status In A In B Discrepancy time overrun diagnosis bit 0 0 Inactive 0 0 0 0 1 Discrepant 0 0 1 1 0 Discrepant 0 0 1 Eq...

Page 21: ...o the devices via safe SICK device communication If you connect devices with OSSDs that do not have safe SICK device communication the bus node only makes the information from the OSSDs available in the PROFIsafe telegram Reading the OSSD status at the SDL connection You can read the OSSD status at an SDL connection in two ways Via the safe SICK device communication Devices with safe SICK device c...

Page 22: ...tus is 0 V idle inputs at 0 V that draw current characteristic according to IEC 61131D2 type 2 each input has its own status display Yellow input delay debouncing is configurable see chapter 3 5 1 Functions of the field signal connections on page 17 Possible error detection The self test in the bus node detects when a field signal input cannot return to the safe status owing to an internal error F...

Page 23: ...uts output providing electrical power from UV pull down resistance to 0 V short circuit protected there is an overload display for every field signal output Red suppression diode integrated for approx 40 V No external freewheeling diode is required in the case of an inductive load At full load 700 mA and switching actuations of 2 Hz the load inductance must not be above 1 5 Henry If you only use t...

Page 24: ...ify the discrepancy of the OSSD inputs You must take further measures to detect external errors Reading data safely The OSSD inputs on the SDL connections enable the PNP outputs of a self monitoring sensor to be read safely The sensor itself must detect the falsification of its switching outputs with the aid of test signals and execute the cut off The OSSD inputs of the bus node filter these test ...

Page 25: ... the immediate vicinity of the equipment on the basis of the following criteria close to the equipment short distance for wiring to all components to be connected flat assembly surface to enable the housing to be assembled without becoming distorted grounded assembly surface in order to ground the PROFIBUS screening device s diagnostic LEDs can be inspected simple device exchange protected in orde...

Page 26: ...ts or persons passing by the device cannot damage any connections Suitable measures may include for example installation of a protective hood to cover the device and connections The bolts shown in the diagram are not included with the delivery First install the cylinder head bolts M4 35 designated as and align the housing Then install the cylinder head bolts M4 30 designated as and Finally secure ...

Page 27: ...508 the power supply must permit use in class 2 circuits No current may be allowed to flow that is 8 A In principle it is permitted to make all connections only when the power supply is switched off The configuration connection however may be connected disconnected with the system on line Always protect unused connections by using the protective caps which can be obtained as accessories see chapte...

Page 28: ...Ensure that the maximum power consumption of the UE4155 including all connected components does not exceed 9 A Safeguard the power supply of the bus node using a 10 A F fuse Pin Signal Description 1 Not assigned 2 GND 0 V DC voltage supply 3 FE Functional earthing 4 UV 24 V DC power supply 5 Not assigned Notes Fig 5 Power supply pin assignment 7 8 connection Tab 6 Power supply pin assignment 7 8 c...

Page 29: ...l connection of the OSSDs to the bus node and to a second load If you connect OSSD signals from an SDL device to the bus node as Hardware OSSDs then you must never connect the ESPE OSSD outputs to a second load in parallel The protective function is otherwise no longer guaranteed You can obtain suitable preconfigured connecting wires from SICK see 11 2 Accessories on page 62 Pin Wire colour C4000 ...

Page 30: ...White In A Testable input A input drawing power on GND 3 Blue GND 0 V DC power supply 4 Black In B Testable input B input drawing power on GND 5 Grey Out B Testable PNP output B FE Screen FE Functional earthing Connection of a muting lamp Field signal connections 7 and 8 also have fault monitoring in output Out A This can be used by the bus node e g to monitor a muting lamp In the case of the wire...

Page 31: ...g network 2 Green Line A RxD TxDDN Line A RxD TxDDN 3 Not assigned 0 V DC power supply for the terminating network 4 Red Line B RxD TxDDP Line B RxD TxDDP 5 PROFIBUS screen PROFIBUS screen Housing PROFIBUS screen PROFIBUS screen The PROFIBUS connections use RSD485 transmission technology at a transmission speed of up to 12 MBaud The PROFIBUS requires a unique PROFIBUS address for each bus user It ...

Page 32: ...5 4 TxD Pin 2 Touch a grounded piece of metal e g a radiator in order to discharge any electrostatic charge you may have before placing the configuration cable on the configuration connector Electrostatic charge can damage the electronics in the bus node Always remove the connector from the configuration connection when you have conclu ded the configuration Screw the device s protection cap back o...

Page 33: ...e redundant testing type You must therefore always select the appropriate switching element for the required category and connection layout In the case of single channel switching you can use the second input output In B and Out B for a different application With the aid of a two way splitter you can also for example drive two separate emergency stop buttons from category 2 according to EN ISO 138...

Page 34: ...ions However the functional earth cannot be looped via the two way splitter In this case you must mount the ESPE that the ESPE housing is earthed on the machine support In order to meet the requirements for category 4 according to EN ISO 13849D1 the ESPE must have two tested semiconductor switching outputs and its own short circuit detection In the case of single channel switching outputs only cat...

Page 35: ...utput in Fig 13 Out A as an Output signal 6 5 Muting lamp It is only permitted to connect a muting lamp to channel A of field signal outputs 7 and 8 as only these outputs have fault monitoring To activate fault monitoring you must configure channel A of the field signal output accordingly Device symbol UE4100 PROFIsafe context menu Configuration draft Edit file card I O 7 or I O 8 Output muting la...

Page 36: ...that a safety light curtain will be required You must decide which type is to be used from which manufacturer and which functions of the device you wish to use Use your specification document to determine the concrete devices that you wish to deploy on the bus node Start with the devices on the SDL connections Then compile a planning schedule of the subsystem for these devices From the previous de...

Page 37: ...to be active simultaneously This facilitates current testing and correction during the programming phase 7 3 Technical commissioning 7 3 1 Sequence for commissioning subsystems When commissioning the entire system you must exclude errors occurring in the sub systems by means of an appropriate sequence during commissioning First commission the devices on the SDL connections and test their system pe...

Page 38: ... the general acceptance procedure for the bus node The general acceptance comprises the following test points Check whether the switching of the components to the field signal connections complies with the requisite Performance Level according to EN ISO 13849D1 Check the devices connected to the SDL connections in accordance with the test pro cedures from the corresponding operating instructions M...

Page 39: ...igured The application must have already been fully planned The planning must contain among other things a detailed safety analysis of the planned application a full setup of all requisite devices their connections and the signals supplied by or required by these devices The bus node must be connected to the power supply see chapter 5 1 Power supply 7 8 connection on page 28 The safety components ...

Page 40: ...nodes can be found on CDDROM in the directories UE4100 GSG German and UE4100 GSD English Following the instructions of the online help or in the user manual of the PROFIBUS manager for loading the generic station description The bus node then appears for example by using the SIMATIC manager Siemens in the hardware catalogue under PROFIBUS DP in subgroup I O 8 3 2 Adding the bus node to the hardwar...

Page 41: ...e destination address Must be unique in combination with the PROFIsafe source address and is assigned automatically Note The PROFIsafe address of the bus node must correspond to this value see chapter 8 6 on page 45 1 to 65534 F_WD_Time Monitoring time Watchdog time for the cyclic service If no valid PROFIsafe telegram is exchanged between the bus node and the FPLC within the set monitoring time b...

Page 42: ...f the PROFIBUS address the righthand switch determines the units digits Example PROFIBUS address 14 Lefthand switch 10 1 Righthand switch 1 4 You can only set PROFIBUS addresses between 0 and 99 with the aid of the address switch The factory setting of the bus node is PROFIBUS address 0 To set the address switch to 01 the bus node uses PROFIBUS address 126 Hardware address 02 is reserved and shoul...

Page 43: ...cyclic channel as a master class 2 tool Access to bus node and devices with safe SICK device communication on the SDL connection No configuration of the PROFIBUS address Remote bus node configura tion and monitoring Confi guration of replacement devices Take organisational measures for protection during the configuration During the configuration ensure that no dangerous states may occur in the sys...

Page 44: ...guration of devices connected to the bus node You must create a unique project in the CDS for each bus node Within the project you then allocate the bus node to the devices connected to the SDL connections If you are using function packages the CDS can conduct plausibility tests of the entire system For example it can test whether the number of the operating modes selected in the bus node also cor...

Page 45: ...dress must correspond to the appropriate setting in the FPLC hardware configuration program You can set the PROFIsafe address in the bus node as follows Start the hardware configuration program In the PROFIBUS configuration of the bus node read the value of parameter F_Dest_Add cf Tab 11 on page 41 Transfer the value you have read as the PROFIsafe address to the bus node configura tion with the ai...

Page 46: ...ntified Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely remedy the malfunction Some error messages of the bus node are caused by connected devices Carry out a diagnosis of the bus node with the aid of the CDS In the case of errors always check whether one or more connected devices display an error If necessary consult the documentation of the device t...

Page 47: ...on has been established with the FPLC but the safety communication is still inactive The FPLC safety program has not yet been started Ensure that a PROFIsafe master has been deployed Check the status of the safety program Green Acknowledgement by user mandatory The FPLC has detected an error on the side of the bus node and has deactivated the bus node Check the bus node PROFIBUS diagnostics data R...

Page 48: ...eld signal connection error or passivated by FPLC Check the communication with the FPLC If there is no PROFIsafe connection the bus node is passive Check the connecting cables to the field signal inputs for short circuit With the aid of the CDS check the configuration of the field signal inputs Each connected input must also be configured Check the discrepancy time of the sensors The configured va...

Page 49: ...segment display and how to respond to the messages You can find a description of the 7Dsegment display in the chapter titled Status indicators of the C4000 Standard Advanced Safety Light Curtain operating instructions Display Possible cause Remedying the error A device connected via EFI reports a malfunction Carry out a fault diagnosis of the device connected with the C4000 here the UE4155 Bus nod...

Page 50: ...on of the key operated pushbutton for bypass and replace it if necessary Ensure that both contacts on the key operated pushbutton for bypass are pressed within 2 seconds Short circuit at the operating mode selector switch Check the operating mode inputs of the bus node or the FPLC for short circuiting with 24 V Red Light path is free and configuration is correct but the C4000 still does not turn g...

Page 51: ...mmuni cation to the FPLC has been established If the display does not go off Check whether the connected device here the UE4155 is operational Check the cabling If no partner device is connected Check the system configuration with the aid of the CDS Re transfer the corrected configuration to the S3000 A device connected via EFI is malfunctioning Check the connected device and the connection A devi...

Page 52: ...DL connection an error message appears on the 7 segment display of the connected SDL device also refer to the operating instructions of the connected device After the communication error to the higher level FPLC has been fixed the whole process image of the bus node remains deactivated because the error status bit has been set the bus node is kept in a passive state Program an error acknowledgemen...

Page 53: ...corresponding bits in the process image are set to logical 0 The bus node sets the error status bit of the PROFIsafe message and deactivates the whole process image the bus node is kept in a passive state The bus node generates a PROFIBUS diagnosis message The bus node deletes the error status information and the PROFIBUS diagnostic message automatically as soon as the error has been resolved Vali...

Page 54: ...ge 67 contains a detailed representation of the process images of the bus node The process images of the devices connected to the SDL connection are documented in the operating instructions of the corresponding function package 9 8 Extended diagnostics The CDS software supplied with the device Configuration Diagnostic Software includes extended diagnostic options It allows you to narrow down the p...

Page 55: ...8 V Input current HIGH 6 mA 12 mA 15 mA Input voltage LOW 28 8 V 0 V 8 V Input current LOW 1 mA 0 mA 3 mA Input delay configurable 0 ms 90 ms Test pulse data Test pulse rate 500 s Test pulse width 700 µs Duty cycle 95 Field signal outputs Switched on Output voltage HIGH without load UV Switching current 0 mA 700 mA Minimum current for fault monitoring on field signal connections 7 and 8 8 7 mA 20 ...

Page 56: ...12 MBit s Address range 3 125 Ident number 071A hex Operating data Supply voltage UV at device 9 19 2 V 24 V 28 8 V Residual ripple 10 5 Vss Power consumption through power supply connection 9 A Power consumption 3 8 W Power up delay after connecting the supply voltage 2 10 s Operating temp 0 C 55 C Storage temperature 25 C 70 C a24 h Air humidity non dewing 15 95 Rigidity 10 g 10 300 Hz acc to EN...

Page 57: ...ion for calculating the overall response time in the documentation of the FPLC that you are using You can find information for calculating the sub response time of the devices connected to the bus node in the corresponding operating instructions Notes for users of a Siemens FPLC If you are using a Siemens FPLC you will require the following data for calculating the maximum response time of the ove...

Page 58: ...en using the safe SICK device communication 11 C4000 4 ms M4000 4 ms S3000 21 ms S300 21 ms ______ ms 3 Internal processing time of the bus node 6 ms 4 Response time of the SDL connection ______ ms You can calculate the response time of the hardware OSSD of the SDL connection to the PROFIBUS connection as follows You can calculate the response time of the device connected to the SDL connection in ...

Page 59: ...rs to M4000 in two ways Connection of the muting sensors via the FPLC see Tab 22 Connection of the muting sensors to UE4155 bus node PROFIsafe cross routing see Tab 23 This requires function package UE4100 for M4000 Line Required detail Time 1 The muting sensor switches via the FPLC The information of the muting sensors is available at the bus nodes The following times must be totalled among other...

Page 60: ... inputs for switching the S3000 using the bus node then you must advance the timing for the switching by 0 5 times the basic response time of the S3000 If you have configured an input delay for the control inputs on the S3000 then you must also advance the timing for the switching by the input delay configured Line Required detail Time 1 Processing time PROFIsafe information for switching is prese...

Page 61: ...ms Germany All rights reserved 61 Subject to change without notice Technical specifications 10 5 Dimensional drawing bus node UE4155 Fig 16 Dimensional drawing bus node UE4155 mm 107 39 36 179 211 6 32 49 3 27 27 27 40 5 14 25 5 4 5 20 1 77 27 27 60 60 38 13 5 15 5 5 1 4 5 4 Connector range ca 125 ...

Page 62: ...on Hirschmann cable socket M26 11 FE e g to connect the safety light curtain C4000 Wire cross section 12 0 75 mm Plug straight socket straight 2 5 m 2029131 Plug straight socket straight 5 m 2025634 Plug straight socket straight 10 m 2025635 Plug straight socket straight 15 m 2025636 Connection cable e g for the connection of the Safety Laser Scanner S3000 Wire cross section 6 0 75 mm Plug straigh...

Page 63: ...e simultaneous connection of e g two emergency stop buttons single channel on one field signal connection 6024744 Protective cap M12 for field signal connection 10 pieces 5309189 PROFIBUS connection Plug M12 5 straight B coded screwed for wire cross section max 0 75 mm 6021354 Socket M12 5 straight B coded screwed for wire cross section max 0 75 mm 6021353 Plug M12 4 with terminating resistor stra...

Page 64: ...n package UE4100 for S3000 only in connection with UE4155 Expands the number of CDS functions when operating the bus node with safety laser scanner S3000 Enables cross routing of field signal connections to the SDL connections 2026872 Function package UE4100 for I O Expands the number of CDS functions by adding predefined appli cations for the field signal inputs 2026873 Function package PROFIBUS ...

Page 65: ...s between 1 and 65534 Initial address in the FPLC process image Input process image _________ Output process image _______ Copy this value from the PROFIBUS hardware configuration program SDL connections Description SDL1 SDL2 For example access protection robot 2 or reference to a different planning tool Connected device Designation and serial number for the unique identification of the device Sub...

Page 66: ...tput From FPLC To SDL ___ function __________ Static on 24 V Static off 0 V Test signals defined test impulse Signal output The output can only be configured for a single channel connection as a signal output Bit set 24 V Off Off Safety input Signal input To FPLC To SDL ___ function __________ Signal input To FPLC To SDL ___ function __________ If the input is unused you must configure it to Off I...

Page 67: ... In A In B In A In B In A Position Byte Bit 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0 Field signal connection 8 7 6 5 Description In B In A In B In A In B In A In B In A Tab 29 Process image of the input signals from the field signal connections to the FPLC Output signals from the FPLC to the field signal connections Position Byte Bit 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0 Field signal connection 4 3 2 1 Descripti...

Page 68: ...red case inputs on the S300015 S3000 In D2 In D1 In C2 In C1 In B2 In B1 In A2 In A1 Status of the monitored case inputs on the S30015 S300 Reserved Reserved Reserved Reserved In B2 In B1 In A2 In A1 Tab 31 Process image of the input signals from the SDL connection to the FPLC 12 Depending on the configuration of the bus node either the OSSD status read in via the hardware OSSD inputs or the statu...

Page 69: ...4 7 4 6 4 5 4 4 4 3 4 2 4 1 4 0 Operating mode switching C4000 Standard Advanced Reserved Activate teach in 6 5 4 3 2 1 Muting sensors M4000 Advanced Reserved Status muting lamp Reset Over ride or Reset Override or Additional signal C1 or Belt stop B2 B1 A2 A1 S3000 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved S300 Reserved Reserved Reserved Reserved Reserved Reserved Re...

Page 70: ... 1st device on SDL connection 1 Host Bytes 26 29 Cf Tab 37 Diagnostics data of the 2nd device on SDL connection 1 Guest 1 Bytes 30 33 Cf Tab 38 Diagnostics data of the 3rd device on SDL connection 1 Guest 2 Bytes 34 37 Cf Tab 39 Diagnostics data of the 1st device on SDL connection 2 Host Bytes 38 41 Cf Tab 40 Diagnostics data of the 2nd device on SDL connection 2 Guest 1 Bytes 42 45 Cf Tab 41 Diag...

Page 71: ...ation mode 11 LockDout Address 13 7 13 6 13 5 13 4 13 3 13 2 13 1 13 0 PROFIBUS Reserved Reserved Reserved Field signal connection error PROFIsafe I O error PROFIBUS network incorrectly configured Error in PROFIBUS communi cation PROFIBUS address changed Address 14 7 14 6 14 5 14 4 14 3 14 2 14 1 14 0 SDL1 SDL device reboot New con figuration detected Error in connected devices SDL device unconfi ...

Page 72: ...0 7 20 6 20 5 20 4 20 3 20 2 20 1 20 0 TOut B In B TOut A In A Field signal input 5 Overload Reserved Input incorrectly configured Test error at the input Overload Reserved Input incorrectly configured Test error at the input Address 21 7 21 6 21 5 21 4 21 3 21 2 21 1 21 0 TOut B In B TOut A In A Field signal input 6 Overload Reserved Input incorrectly configured Test error at the input Overload R...

Page 73: ...cted operating mode of the C4000 000 none 001 110 1 6 M4000 Advanced Reserved Reserved Reserved Reserved Status of the monitored case inputs on the S3000 S3000 In B2 In B1 In A2 In A1 S300 Reserved Reserved Reserved Reserved Operational status of the device 00 Operation 01 Initialisation 10 Configuration mode 11 LockDout Device error Reserved Address 28 7 28 6 28 5 28 4 28 3 28 2 28 1 28 0 C4000 S...

Page 74: ...33 3 33 2 33 1 33 0 C4000 Standard Advanced Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Tab 38 Diagnostics data of the 2nd device on SDL connection 1 Guest 1 Diagnostics data of the 3rd device on SDL connection 1 Guest 2 Address 34 7 34 6 34 5 34 4 34 3 34 2 34 1 34 0 C4000 Standard Advanced Reserved Contami nation Reserved Reserved Reserved Reserved Reserved Reserved A...

Page 75: ...2 In A1 S300 Reserved Reserved Reserved Reserved Operational status of the device 00 Operation 01 Initialisation 10 Configuration mode 11 LockDout Device error Reserved Address 40 7 40 6 40 5 40 4 40 3 40 2 40 1 40 0 C4000 Standard Advanced Diagnostics protective field 00 Error 01 Invalid PSDI interruption 10 Valid PSDI interruption 11 No object no PSDI interruption Teach in active Teach in key op...

Page 76: ...45 3 45 2 45 1 45 0 C4000 Standard Advanced Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Tab 41 Diagnostics data of the 2nd device on SDL connection 2 Guest 1 Diagnostics data of the 3rd device on SDL connection 2 Guest 2 Address 46 7 46 6 46 5 46 4 46 3 46 2 46 1 46 0 C4000 Standard Advanced Reserved Contami nation Reserved Reserved Reserved Reserved Reserved Reserved A...

Page 77: ... Chapter 12 UE4155 8010178 TF82 2010 03 05 SICK AG Industrial Safety Systems Germany All rights reserved 77 Subject to change without notice Annex 12 4 EC declaration of conformity Fig 17 EC declaration of conformity page 1 ...

Page 78: ...er 12 Operating Instructions UE4155 78 SICK AG Industrial Safety Systems Germany All rights reserved 8010178 TF82 2010 03 05 Subject to change without notice Annex Fig 18 EC declaration of conformity page 2 ...

Page 79: ...compliance with the directives standards applicable to the machine Yes No 2 Are the applied directives and standards listed in the declaration of conformity Yes No 3 Does the protective device fulfil the required PL SILCL and PFHd according to EN ISO 13849D1 EN 62061 and the type according to EN 61496D1 Yes No 4 Are the required protective measures against electric shock in effect protection class...

Page 80: ...specifications UE4155 55 Tab 18 Data for calculating the maximum response time of the overall system 57 Tab 19 Calculate the response time of a field signal input 57 Tab 20 Calculate the response time of the EFI interface to the PROFIBUS connection 58 Tab 21 Calculate the response time of the hardware OSSDs 58 Tab 22 Calculation of the input delay td when connecting the muting sensors via the FPLC...

Page 81: ...icators of the UE4155 bus node 15 Fig 4 Installing the UE4155 mm 26 Fig 5 Power supply pin assignment 7 8 connection 28 Fig 6 Pin assignment of SDL connection M23 12 29 Fig 7 Pin assignment of field signal connections M12 5 FE 30 Fig 8 Pin assignment of the PROFIBUS connection plug and socket 31 Fig 9 Pin assignment configuration connection M8 4 32 Fig 10 Example of the emergency stop circuit 33 F...

Page 82: ...Chapter 12 Operating Instructions UE4155 82 SICK AG Industrial Safety Systems Germany All rights reserved 8010178 TF82 2010 03 05 Subject to change without notice Annex ...

Page 83: ...Operating Instructions Chapter 12 UE4155 8010178 TF82 2010 03 05 SICK AG Industrial Safety Systems Germany All rights reserved 83 Subject to change without notice Annex ...

Page 84: ... 3358 1341 E Mail support sick jp Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no Österreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Republika Slovenija Phone 386 0 1 47 69 990 E Mail office sick si România Phone 40 ...

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