background image

O P E R A T I N G   I N S T R U C T I O N S

SIM1000 FXA

Sensor Integration Machine

Summary of Contents for SIM1000 FXA

Page 1: ...O P E R A T I N G I N S T R U C T I O N S SIM1000 FXA Sensor Integration Machine ...

Page 2: ...ssible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T ...

Page 3: ...e 11 3 4 Preset ETHERNET interfaces 12 4 Transport and storage 13 4 1 Transport 13 4 2 Transport inspection 13 4 3 Storage 13 5 Mounting 14 5 1 Overview of mounting procedure 14 5 2 Scope of delivery 14 5 3 Mounting the device 14 6 Electrical installation 16 6 1 Important notes 16 6 2 Preparing the electrical installation 17 6 3 Assembling the cables optional 18 6 4 Overview of connections 18 6 5 ...

Page 4: ...ning 25 10 Decommissioning 26 10 1 Removing the module 26 10 2 Disposal 26 11 Technical data 27 11 1 Features 27 11 2 Interfaces 27 11 3 Mechanics and electronics 28 11 4 Ambient data 28 12 Annex 29 12 1 Dimensional drawings 29 12 2 Licenses 29 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S SIM1000 FXA 8023299 2019 03 13 SICK Subject to change without notice ...

Page 5: ... the machine or system in which the device is integrated For information about this refer to the operat ing instructions of the specific machine 1 2 Explanation of symbols Warnings and important information in this document are labeled with symbols The warnings are introduced by signal words that indicate the extent of the danger These warnings must be observed at all times and care must be taken ...

Page 6: ...dimension models in various electronic for mats This documentation in English and German and other languages if applicable Other publications related to the devices described here Publications dealing with accessories 1 4 SICK service If you require any technical information our SICK Service will be happy to help To find your agency see the final page of this document NOTE Before calling make a no...

Page 7: ... make sure the floor is flat and smooth and avoid door sills The device is programmed on a PC by using the development environment software SICK AppSpace Depending on the application a browser based graphical user inter face HMI can be created which provides opportunities defined by the application developer to influence an application at operator level The device is connected to peripherals via E...

Page 8: ...ion e g operating instructions Incorrect use Use of untrained staff Unauthorized conversions Technical modifications Use of unauthorized spare parts consumables and accessories With special variants where optional extras have been ordered or owing to the latest technical changes the actual scope of delivery may vary from the features and illustra tions shown here NOTE The product is a programmable...

Page 9: ...rved The following qualifications are required for various activities Table 1 Activities and technical requirements Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of the o...

Page 10: ...ems must be complied with WARNING Risk of injury and damage caused by potential equalization currents Improper grounding can lead to dangerous equipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death Work on electrical systems must only be performed by qualified electricians Follow the n...

Page 11: ...data from a number of different sensors The Ethernet interfaces with OPC UA and MQTT provide preprocessed data edge com puting for cloud computing The HMI and data visualization features can be provided on any browser enabled note book PC or tablet The app is developed in SICK AppStudio 3 3 SICK AppSpace Detailed instructions on the SICK AppStudio as well as programming the device can be found at ...

Page 12: ...by cameras and can cause transmission errors Changing the IP addresses The individual IP addresses can be changed using the SICK SOPAS ET PC tool This is described in detail in the SIM Getting Started Guide which is available for download from the SICK AppSpace area of the SICK Support Portal This guide also includes fur ther notes on how to connect SICK sensors and the SICK picoCam and midiCam ca...

Page 13: ...ernally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport com pany s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage claims are only valid before the applicable complaint deadlines 4 3 Storage Store the device under the following cond...

Page 14: ...y 5 2 Scope of delivery SIM1000 FXA Safety note Optional ordered accessories 5 3 Mounting the device Mount the device in accordance with EN 50274 Ensure suitable ESD protective measures during mounting Implement suitable measures to prevent any foreign bodies from entering the con nector openings or ventilation slots The module is housed in a 67 5 mm wide housing for standard 35 mm rails in accord...

Page 15: ...il 3 The grounding clip must sit flush against the mounting rail so that it is secure and can conduct electricity effectively 4 Snap the module into place on the mounting rail by applying a slight pressure in the direction of the arrow 5 Mount the end pieces on the left and right side of the module MOUNTING 5 8023299 2019 03 13 SICK O P E R A T I N G I N S T R U C T I O N S SIM1000 FXA 15 Subject ...

Page 16: ...r the devices must be capable of bridging short term power outages of 20 ms as specified in EN 60204 1 for example Make sure the device and the voltage supplies are all connected to the same ground Connect the shielding of all data lines Ethernet CAN serial directly to the func tional earth FE at the control cabinet entry point NOTE Layout of data cables Use screened data cables with twisted pair ...

Page 17: ...il The cable clamps must reach all the way around the cable shielding Keep the cable ends from which the insulation has been stripped as short as pos sible Insulate the end of the shielding braid for example using a suitable heat shrink able sleeve 1 2 3 Figure 2 Connecting the cable shielding to the mounting rail example 1 Mounting rail 2 Cable 3 Heat shrinkable sleeve 6 2 Preparing the electrica...

Page 18: ...alfunction due to incorrect PIN assignment Incorrect wiring of the male connectors female connectors can lead to damage to or malfunctions in the system Observe data sheets provided by the cable manufacturer Observe the pin assignment 6 4 Overview of connections Figure 3 Overview of connections 1 Terminal block 1 and 2 2 Terminal block 3 and 4 3 Ethernet connections 6 ELECTRICAL INSTALLATION 18 O ...

Page 19: ...output Max output current 100 mA Min high output logic level VCC 3 V Max low output logic level 3 V Push pull NPN PNP configurable Switching inputs Min high input logic level 12 V Max low input logic level 4 V Supply voltage peripherals L Output current 200 mA NOTICE Shielded CAN cables must be used The shielding of the CAN cables must be connected to functional earth NOTICE IO Link ground and CAN...

Page 20: ...2 NOTICE Shielded cables must be used The shielding of the cables must be connected to func tional earth 6 5 3 Ethernet connections Port 1 100 MBit s Port 2 1 GBit s Port 3 100 MBit s Port 4 1 GBit s 6 ELECTRICAL INSTALLATION 20 O P E R A T I N G I N S T R U C T I O N S SIM1000 FXA 8023299 2019 03 13 SICK Subject to change without notice ...

Page 21: ...When doing so pay attention to cable strain relief 3 Connect cables to the relevant device connections and screw together tightly 6 7 Connecting voltage supply NOTICE Risk of damage to peripheral devices If peripheral devices are connected when the voltage supply is also applied these devices can become damaged Only connect peripheral devices when the voltage supply is disconnected 1 Ensure that t...

Page 22: ...a controlled and contained network environment for the time being to check network communication if necessary Note the company standards that apply to the use of checking and testing devices For initial programming use ideal conditions for sensor or camera recognition Use the largest possible deviations from these ideal conditions to check the pro gramming with respect to its error tolerance and r...

Page 23: ...ine plant area into which the device is incorporated Meaning of symbols Symbol Meaning LED off LED on LED flashes LED goes out briefly LED lights up briefly 8 1 1 Situation and function of the LEDs Designation LED behavior Description MS Voltage connected Dev RDY Runlevel READY no errors detected Runlevel READY boot process error Sys RDY User defined configurable using SICK App Space Result User d...

Page 24: ...signal activity Voltage applied Signal activity Voltage not applied to the connection Signal activity Link Connection not established with Ethernet Connection established with Ethernet Act No activity Data transmission via Ethernet Time delay before availability due to boot process approx 20 s Module status 8 OPERATION 24 O P E R A T I N G I N S T R U C T I O N S SIM1000 FXA 8023299 2019 03 13 SIC...

Page 25: ...age Only use recommended cleaning agents Never use sharp objects for cleaning b The device must be cleaned regularly from the outside to guarantee heat dissipa tion and therefore operation Clean using a dry towel or an industrial vacuum cleaner Do not use cleaning agents MAINTENANCE 9 8023299 2019 03 13 SICK O P E R A T I N G I N S T R U C T I O N S SIM1000 FXA 25 Subject to change without notice ...

Page 26: ...as necessary If a device can no longer be used dispose of it in an environmentally friendly manner in accordance with the applicable country specific waste disposal regulations Do not dis pose of the product along with household waste NOTICE Danger to the environment due to improper disposal of the device Disposing of devices improperly may cause damage to the environment Therefore observe the fol...

Page 27: ...ch available for applications Memory card integrated Industrial grade MicroSD memory card 1 GB Programming software SICK AppStudio Sensor data processing According to SICK Algorithm API 11 2 Interfaces Feature Parameter Data storage and retrieval Image and data logging via microSD memory card internal RAM and external FTP SERIAL RS 422 RS 485 Number 2 Function RS 422 RS 485 Maximum data transmis s...

Page 28: ...thout connected sensors Power output Max 9 W total all connections Output current IY2 Max 100 mA Output current L 200 mA 400 mA briefly when switched on Housing material Polycarbonate Housing color Light gray RAL 7035 Protection class III EN 61140 2016 05 Weight 430 g with spring terminals Dimensions W x D x H 67 5 mm x 96 5 mm x 120 6 mm 11 4 Ambient data Feature Parameter Electromagnetic compati...

Page 29: ...n2 GPL Version3 and GNU Lesser General Public License LGPL the MIT license zLib license and the licenses derived from the BSD license This program is provided for general use but WITHOUT ANY WARRANTY OF ANY KIND This warranty disclaimer also extends to the implicit assurance of marketability or suit ability of the program for a particular purpose More details can be found in the GNU General Public...

Page 30: ...Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90 E Mail info sick ru Singapore ...

Reviews: