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Contents

MCS100E Operating Instructions 8009504/VYWA7/V3-1/2018-01 © SICK AG

Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.1

User interface

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.1.1

Significance of keys

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.1.1.1

Entering alphanumerical characters

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.2

Data and program storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.2.1

Structure of directories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.2.2

Data files

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.2.3

Program files

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.3

Starting the measurement program

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.3.1

Automatic start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.3.2

Starting from the DOS level

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.3.3

Aborting the start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.4

Stopping and starting measurement

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.4.1

STOP, START measurement

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.4.2

Quitting the measurement program

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.5

Status bars

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.6

Using the menus

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.6.1

In Menu fields

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5.6.2

In Entry menus

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.6.3

In file selection lists

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.6.4

Safety prompts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Summary of Contents for MCS100E

Page 1: ...O PERATING INSTRU CTIO NS MCS100E IR Analyzer Title Page Commissioning Operation Maintenance...

Page 2: ...49 E mail info pa sick de Trademarks MS DOS is a Microsoft Corporation trademark Other product names used in this document may also be trademarks and are only used for identification purposes Original...

Page 3: ...juries and or property damage NOTICE Hazard which could result in property damage Information Symbols Hazard general Hazard by voltage Hazard in potentially explosive atmospheres Hazard by explosive s...

Page 4: ...esign 17 2 2 2 Measuring principle 18 2 2 2 1 Correction of spectral interferences 18 2 2 3 Thermostatic control 18 2 2 4 Cell 18 2 2 5 Flow meter 18 2 2 6 O2 sensor option 19 2 2 7 Barometric pressur...

Page 5: ...30 3 3 1 5 Special characters e g on a German keyboard 30 3 3 2 Modem with the NetOP program 31 3 3 2 1 Connection on MCS100E side 31 3 3 2 2 Connection on PC side 31 3 3 2 3 Program start on MCS100E...

Page 6: ...ctories 44 5 2 2 Data files 44 5 2 3 Program files 44 5 3 Starting the measurement program 45 5 3 1 Automatic start 45 5 3 2 Starting from the DOS level 45 5 3 3 Aborting the start 45 5 4 Stopping and...

Page 7: ...62 5 7 9 4 Messages and corresp relays 62 5 7 9 5 Calibration gases 63 5 7 9 6 Zero Calib Purge programs 65 5 7 9 7 Sample switching 66 5 7 10 Specialist menus 67 5 7 10 1 Password for the specialist...

Page 8: ...iew 105 7 6 1 Concentration Determination 106 7 6 2 Definition of Components and Calibrating a System 107 7 6 3 Addresses and Assignment of the Input Variables 108 7 7 Parameters at Program Start 109...

Page 9: ...120 9 1 2 Terminating the configuration program 120 9 1 3 Menus 121 9 1 3 1 Runtime Parameters 121 9 1 3 2 Text Mode 122 9 1 3 3 Graphics 122 9 1 3 4 Directories and files 123 9 2 ACQINIT 124 9 3 Mod...

Page 10: ...Contents 10 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG...

Page 11: ...ation MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 11 Subject to change without notice MCS100E 1 Important information Main hazards Main instructions for operation Intended use Ow...

Page 12: ...2 2 Installation site The MCS100E gas analyzer is designed for operation in rooms or system cabinets WARNING Noxious and irritating sample gas When the sample gas contains noxious or irritating substa...

Page 13: ...bility for any other use Perform the specified maintenance work Do not remove add or modify any components to or on the device unless described and specified in the official manufacturer information O...

Page 14: ...Important information 14 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice...

Page 15: ...scription MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 15 Subject to change without notice MCS100E 2 Product description Product identification Functional principle Characteristic...

Page 16: ...side of the housing 2 2 Description The MCS100E measuring device is used for extractive continuous and selective measurement of emissions e g HCl NH3 H2O CO SO2 NOx of incineration plants MCS100E can...

Page 17: ...nsists of the following main assemblies Photometer with filter wheels design dependent on application Cell optical path length dependent on application Flow meter O2 sensor optional Computer and elect...

Page 18: ...ermostatic control MCS100E is equipped with a self resetting thermal circuit breaker that protects the instrument against thermal damage 2 2 4 Cell Sample gas filter A sintered metal filter in the gas...

Page 19: ...sion is used as reference gas 2 2 7 Barometric pressure compensation option Barometric pressure compensation for the MCS100E is available as an option 2 2 8 Interfaces Fiber optics interfaces 2 optica...

Page 20: ...smitted Ethernet program TINY p 29 3 3 1 Modem program NetOP at serial interface p 31 3 3 2 2 5 Data transmission 2 5 1 Data transmission with MCS100E program The MCS100E program must be installed on...

Page 21: ...ampling a reference gas of known gas concentration and reading the instrument display resp determining the corresponding analog signal In practice the same reference gas that is used for internal read...

Page 22: ...Product description 22 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice...

Page 23: ...tallation MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 23 Subject to change without notice MCS100E 3 Installation Project planning Transport Setup Installation Initial commissioni...

Page 24: ...etimes permanent back injury Use proper lifting techniques or auxiliary equipment to lift or move the MCS100E Only qualified personnel trained on the instrument may perform installation and initial co...

Page 25: ...ample gas lines for leaks NOTICE Lay the pipes properly Blocked pipes can falsify measured values and possibly damage the measuring device The sample gas outlet may not increase the intended working p...

Page 26: ...onnector into socket until you hear that it is locked To remove the fiber optical cables pull at the connector only not at the cable Optical interface module box I O module boxes digital and analog in...

Page 27: ...receiver S sender Maximum length of fiber optical cables 50 m unless required differently by the receiver An appropriate converter is used for connection of the fiber optical cables to the electrical...

Page 28: ...se sufficiently screened cables Max cable length Approx 10 m 3 2 3 3 Electric serial and Ethernet interface option Figure 9 Connection to serial and Ethernet interface Serial interface 3 2 3 2 Etherne...

Page 29: ...up TSETUP IP_ADDRESS IP_NETMASK IP_ROUTER The addresses depend on the customer network Example IP_ADDRESS 192 168 0 x x 0 9 IP_NETMASK 255 255 255 0 IP_ROUTER 192 168 0 1 Call up TSETUP 192 168 0 1 2...

Page 30: ...ditor enter the IP address of MCS100E and display the path of the javaw program to your Java installation in Properties of Link Example C Programms Java jdk1 5 0 bin javaw exe jar TinyClient jar Xde k...

Page 31: ...t of the PC No USB ports No USB to COM ports 2 Set the modem corresponding to the PC 3 3 2 3 Program start on MCS100E side 1 Start MCS100E 2 If NetOP has not been pre installed Copy directory ndial to...

Page 32: ...NDGUEST EXE program At the first call up Set the parameters for NDGUEST according to the customer network Procedure documentation supplied with the delivery Quick DIAL Specify the telephone number of...

Page 33: ...2 3 Enter at DOS level a wdog disable ENTER b cd ndial ENTER c ndtrans ENTER A transfer message is shown d Ctrl Alt x call up NETOP e Alt T Determine transfer direction and directories f Start Data t...

Page 34: ...are requirements for external PC If you want to install the operator menu on an external PC the minimum requirements are IBM compatible computer with 386 CPU 1 MB DRAM 2 MB disk for internal programs...

Page 35: ...bridge according to the requested power voltage see below Use a backup with the current rating that corresponds to the power voltage p 36 3 8 1 2 3 8 1 1 Adjusting the bridge for power voltage Figure...

Page 36: ...older 3 To remove the fuse holder press the two notches at the sides and pull out Fuse types 230 V 5 AT slo blo 2 each 115 V 10 AT slo blo 2 each 4 Put in fuses 2 fuses of the correct rating 5 Press f...

Page 37: ...Commissioning MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 37 Subject to change without notice MCS100E 4 Commissioning Preparation Power on procedure Function test...

Page 38: ...3 2 3 1 For connection to line power a grounded cord connector is used the MCS100E does not have a power switch Figure 16 Power connection at the bottom of MCS100E The MCS100E is supplied with all par...

Page 39: ...n the Autoexec bat file F4 Insert rem blank before the line with the previous language and delete rem before the line with the desired language Example After switching from German gr to English us rem...

Page 40: ...Commissioning 40 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice...

Page 41: ...Operation MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 41 Subject to change without notice MCS100E 5 Operation Operation Status messages...

Page 42: ...ter figures only Please use an external keyboard if letters must be entered ESC key The ESC key is used to quit the menus to terminate the program to cancel a command etc If modifications were entered...

Page 43: ...the I O module boxes connected General help F2 key measurement icon By means of the F2 key you quit the menu actually in use and return to the measured value display Any changes made beforehand in th...

Page 44: ...as to be entered in the configuration program p 123 9 1 3 4 in Directories and Files 5 2 2 Data files The data files contain the measured values or status messages The name of the data files contains...

Page 45: ...played with which the automatic program start can be aborted If there are no entries the program starts automatically 5 3 2 Starting from the DOS level Enter 1 ENTER Parameters for the 1 bat program p...

Page 46: ...2 Quitting the measurement program 1 To quit the measurement program Enter ESC repeatedly until a screen prompt for exiting the measurement program is displayed 2 A password must be entered The passw...

Page 47: ...onal state Lower line status bar 1 Flashing contains warnings and messages If no status bar is displayed there is no active status Status bars 1 and 2 are saved in files p 44 5 2 Status bar 1 is outpu...

Page 48: ...of lists ENTER Counting downwards in the numbering of lists Minus key Entry of numbers Numerical keys Entry of texts Alphanumerical keys Switching from insertion to overwrite INS EINFG Accept prompt E...

Page 49: ...ty prompt is not answered within 120 seconds then it will automatically be answered No Yes The changes performed are accepted and saved No The changes performed are ignored Yes The changes performed a...

Page 50: ...Operation 50 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice 5 7 Menus 5 7 1 Main menu 5 7 2 Specialist System edit 5 7 3 Specialist Utilities...

Page 51: ...Operation MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 51 Subject to change without notice 5 7 4 Specialist Utilities Service Environment configuration...

Page 52: ...sed for 10 minutes parameter KT upon program start 5 7 5 1 Graphic output Time history In this menu the measured values are displayed over time whereby totally 16 components can be represented Max 8 c...

Page 53: ...The scale is derived from Main menu Configuration Graphic output Measurement ranges and is automatically adapted to the current measurement range Units right Units of the second group of components wh...

Page 54: ...chapter The graphic output of the values stored in archive corresponds to that of the actual values in Main Menu Display graphic Graphic output Time History There is no influence on the current measur...

Page 55: ...subsequent display While this menu option is active the F2 key display of measured values is disabled The scale for the unit axis y axis is set in the menu Main Menu Configuration Graphic output Sett...

Page 56: ...x energy is Level 1 100 232 000 counts Reference Signal Measuring Signal Counts The counts increase with the gain factor Percent Value independent of the gain factor Example Gain fct 1 and 232 000 cou...

Page 57: ...protocol start and stop Output to Only Printer possible Filtering Yes Addition over the cycle time divided by the number of measured values and subsequent output of the value No Actually current valu...

Page 58: ...see next chapter are defined and the start and end times are entered and then the protocol is started whereby if necessary you will be prompted for the file name The name name of the archived measurem...

Page 59: ...he components that are to be printed The list is derived from the menu Specialist System edit Results By ENTER a list containing the actual components is displayed If a field is selected within this l...

Page 60: ...rint System data A list is displayed for selection of the MCS100E data to be printed Upon selection of the system data you will be prompted whether or not to start printing If you wish to print into a...

Page 61: ...System edit Results Display list by pressing ENTER Unit Unit of component Displayed automatically from Specialist System edit Results Measurement ranges Switching of the measurement range is programm...

Page 62: ...nnel is is not displayed in the graphic Name Name of component Derived from a list which is based on Specialist System edit Results Display of list by ENTER Unit Unit of component Displayed automatica...

Page 63: ...value The value to be entered default setting 6 defines the tolerance in of full scale which must not be exceeded by Zero resp calib gas sampling since the last monitoring If the value measured at Zer...

Page 64: ...5 Line constant mV Line constant as calculatedupon calibration Value 25 10 Can also be entered manually Example 0 Steepness mV Steepness as calculated during calibration Value 35 55 Can also be entere...

Page 65: ...pened Settings Program Number Number of program Program name Name of program Active Mark program becomes immediately active upon software start Cycle Cycle indicating how often the program will run DD...

Page 66: ...mber of sample point to be edited Mark sample point is being measured Values hold zero Defines whether the values from the inactive not being measured sample point should be held Hold or set to zero Z...

Page 67: ...as to be entered The password input is not displayed on the screen Wrong entries in the specialist menu can have a disruptive effect on the measurement sequence lead to incorrect measurement results a...

Page 68: ...ber of the analog output Mark Analog output active not active Name Name of component derived from a list which is based on Specialist System edit Results Display list by pressing ENTER Unit Unit of co...

Page 69: ...ance Mark The channel is is not displayed in the graphic Name Name of component Derived from a list which is based on Specialist System edit Results Display of list by ENTER Unit Unit of component Dis...

Page 70: ...g list was created to define the values displayed in this menu and explain how the program performs the correction of the measured values Record measuring signal and reference signal Calculate absorba...

Page 71: ...t a message is output to the printer and a flag Zero ER17 Calib ER17 ER18 is set for interrogation in Specialist System edit Zero Calib Purge programs other programs 0 No plausibility control calibrat...

Page 72: ...Span gas 1 High concentration Span gas 2 Low concentration Example 20 95 2 1 Span gas 1 and 2 mV Display span gas 1 and 2 in mV values and tolerance e g 0 25 can here be entered manually Example 0 00...

Page 73: ...hus duration 0 you can select in the right column whether the name and the remaining running time are to be displayed on the screen top or bottom or not at all Program type The programs ZERO CALIB int...

Page 74: ...line defines that the digital output DO 4 is switched on if the digital input 12 DI 12 is not active set Programs can also be entered in a short form The example stated above would then read DI12 DO4...

Page 75: ...errors Internal errors are stored in a file MMddhhmm yy3 MonthDayHour Minute Year3 but not printed out directly Confirmation of errors Via program flag Errorflags 1 8 Reset at Restart of LPM40 RHi Mea...

Page 76: ...6 of sample points Start time When starting the MCS100E the start of sample switching is synchronized to this time Sample point number Number of sample point to be edited Values hold zero Defines whet...

Page 77: ...he results exceeding R24 do not suffice for the calculations If data are read in via the serial interface Specialist System edit Data storage and send to PC then the data are fed to the results second...

Page 78: ...SQR Square SQRT Square Root EXP Exponential function LN Natural logarithm LG Decadic logarithm INT Integer SGN Sign change ABSVAL Amount PI Constant Special functions KONZ CONC Concentration e g CONC...

Page 79: ...have amark as soon as an I O module box with analog inputs is connected The marks have to be set for the flow meter K15 and O2 sensor K16 Name A list is displayed based on Specialist System edit Resul...

Page 80: ...the default settings for linearization please refer to your system documentation Example for a 4 22 mA analog input 0 4095 Digits correspond to 0 22 mA Measured value required 0 at 4 mA and MaxValue a...

Page 81: ...component is influenced by the interfering component The interference is compensated by a correction factor For this purpose the interfering component must be measured at another place of the spectrum...

Page 82: ...other programs are defined The menu is based on Specialist System edit Results The limits correspond to the units displayed There are two lower and two upper limits Figure 19 Limit values Values falli...

Page 83: ...w Relay ERROR is set If the temperature again exceeds this value then Relay ERROR is reset Temperature exceeding Actual value Limit high Relays ERROR and ALARM are set If the temperature again falls b...

Page 84: ...g thresholds of the temperature controller Actual Nominal Hysteresis Heating off Actual Nominal Hysteresis Heating on Caution The first 3 heating controllers for O2 sensor Detector Cell cannot switch...

Page 85: ...omponents that are to be printed The list is derived from the menu Specialist System edit Results By ENTER a list containing the actual components is displayed If a field is selected within this list...

Page 86: ...g which operating mode is active at present Length of data file Valid for Storage mode active with results only Period of time until terminating a measured value file At the end of the period defined...

Page 87: ...on Yes The prompt Save changes Y N is displayed TOGGLE ON OFF Yes It is possible to toggle NAME ON NAME OFF see above Enable Flag Flag number for disabling releasing the menu Flag set released Activat...

Page 88: ...of the X value Remark contains explanatory text The arithmetic function according to which the fit points are to be calculated is entered into the line Formula Formula is identical to the formula that...

Page 89: ...nt if required An entry field is presented for creating a new measurement sequence You can enter the new name max 8 letters here The program will then automatically create a subdirectory with exactly...

Page 90: ...name 5 7 15 3 Erase files Specialist Utilities Files erase This menu is used to erase files After having marked the files using the space key and subsequent confirmation with ENTER a safety prompt is...

Page 91: ...surement program must also be in operation on the external PC After having marked the files using the space key and subsequent confirmation with ENTER you are prompted to enter the destination path En...

Page 92: ...HELP file This menu is used to select the language of the help texts The corresponding files are identified as M1Exxx HLP whereby xxx e g DEU German ENG English Key assignment ARROW RIGHT ARROW LEFT...

Page 93: ...cted e g for on line protocol you must set the printer to COM3 and the PC to COM If a modem is connected you must set the printer to COM or LPT1 the PC to COM Usually pre assigned The structure of the...

Page 94: ...t setting dependent on the hardware configuration and has to be modified in certain individual cases Default setting Detector COM1 9600 Baud I O module boxes COM2 9600 Baud opto interface Printer COM3...

Page 95: ...tch over ALT H Echo ON OFF ALT E Menu exit F2 or ALT X Settings REF Meas Energy of the reference resp measurement signal in counts dependent of the gain factor i e counts increase with the gain factor...

Page 96: ...les All addresses of existing and active boards of the I O module boxes are displayed and for new boards addresses can be added For analog input analog output and heating controller While choosing an...

Page 97: ...atic adaptation of amplifier The actions are started by ENTER in the corresponding line A safety prompt will be displayed These actions are recommended to be performed after a service 5 7 15 7 9 Displ...

Page 98: ...Operation 98 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice...

Page 99: ...Decommissioning MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 99 Subject to change without notice MCS100E 6 Decommissioning Switch off Disassembly Storage Disposal...

Page 100: ...f separately Electronics Capacitors rechargeable batteries batteries Display Liquid of LC display Sample gas filter Sample gas filters could be contaminated by pollutants WARNING Hazard resulting from...

Page 101: ...e MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 101 Subject to change without notice MCS100E 7 Maintenance Maintenance plan Maintenance work Preventative maintenance Recommended sp...

Page 102: ...Y1 Visual inspection Visual check of MCS100E p 105 7 6 x x Check measured values for plausibility x x x Correct display of sample gas flow p 103 7 3 x x Analyzer Photometer Clean or replace fan filter...

Page 103: ...e MCS100E It is not necessary to switch the MCS100E off to replace the filter pad 1 Pull the cover off 2 Take filter pad out 3 Clean the filter pad or insert a new filter pad 4 Press the cover on What...

Page 104: ...he displayed value with the nominal value In case of deviation Check the gas path for leak tightness Adjust the test gas value If programmed In the program start with function button OR In the Special...

Page 105: ...utputs Leave the extension of analog outputs to SICK Customer Service Note Do not simply append the new component at the rear Program the components in the same sequence as defined in Results Menu Spe...

Page 106: ...ting Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice 7 6 1 Concentration Determination The following diagram shows the concentration determination of MCS100E Figure 21...

Page 107: ...nce into concentration digits into analog values flow meter In Specialist System edit Linearization tables Perform calibration In Specialist System edit Calibration data Enter calculations in Speciali...

Page 108: ...nt program finds that there is a change in the addresses e g because a board has been removed or a new one has been added then a message is generated p 45 5 3 Example continued If e g the analog input...

Page 109: ...After expiry of the timeout the measurement sequence program is started again Disabling the CPU watchdog Disable the CPU watchdog after quitting the program with DOS command WDOG disable or program 8...

Page 110: ...the MCS100E out of operation p 100 6 1 and disconnect from the power supply Open the MCS100E Set the jumper of the watchdog Figure 22 Position and significance of jumper Close the MCS100E Put the MCS1...

Page 111: ...o the optical interface of the MCS100E The MCS100E operating program must also be installed on the external PC Copy the files using the menu Specialist Utilities Receive Send files from external PC PC...

Page 112: ...Maintenance 112 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice...

Page 113: ...ting MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 113 Subject to change without notice MCS100E 8 Troubleshooting General malfunctions Malfunction messages Display messages Measure...

Page 114: ...is exceeded and switching the instrument automatically on again after a cooling phase 8 4 MCS100E does not start operation upon power on Check power voltage Check power fuses p 36 3 8 1 2 8 5 Excess t...

Page 115: ...hazard When the MCS100E is in operation line power voltages are present within the instrument Before performing work inside the MCS100E Unplug power plug resp disconnect instrument from power at all...

Page 116: ...WA7 V3 1 2018 01 SICK AG Subject to change without notice 8 8 1 Internal voltage control LPM40 Figure 23 LEDs and fuses LPM40 SI 1 4 AT for 5 V SI 2 2 5 AT for 15 V SI 3 1 AT for 15 V SI 4 2 5 AT for...

Page 117: ...use 3 15 AT Fuse for O2 heating 1 AT Red LED Photometer heating Lights during heating cycle Red LED Cell heating Lights during heating cycle Green LED Processor Always on Red LED O2 heating Lights dur...

Page 118: ...d the previous channel assignment is kept The internal error ER19 is set and the following message is displayed in the status bar MOD IO box error Accept new configuration A new assignment of the chan...

Page 119: ...rograms and protocols MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 119 Subject to change without notice MCS100E 9 Utility programs and protocols MCSCONF ACQINIT PC protocol Modbus...

Page 120: ...the MCS100E measurement program e g C MCS100E MCSCONF ENTER The configuration menu is loaded and displayed Upon confirmation with ENTER the Main Menu is displayed 9 1 2 Terminating the configuration p...

Page 121: ...tory are read into a buffer and presented on the screen The menu option Number of sortable files can be used to specify the maximum number of files that can be organized in the buffer Default setting...

Page 122: ...reased depending on the available storage capacity However it does not make sense to specify a graphic buffer size that exceeds the size of the current file to be stored Automatic pan devisor value As...

Page 123: ...HLP whereby xxx e g DEU German ENG English The language of the help file can temporarily be changed in the MCS100E measurement program Specialist Utilities Service Environment Configuration HELP file...

Page 124: ...stated in the line TCtrl 185 To set the temperature to 100 C type ACQINIT C2 I5 T100 ENTER T100 sets the temperature to 100 C and the values of the re configured board are presented To set a new boar...

Page 125: ...G 125 Subject to change without notice 10 Before starting the MCS measurement program make sure that all of the green LEDs are lit continuously 11 Reconnect the jumper of the watchdog at the left p 11...

Page 126: ...0 0 0 16 105 12 16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Timeout for new Modbus message 55ms 2 Datatransfer MCS100E PC with serial interface and Modbus RTU...

Page 127: ...01 02 03 03 n2 No of Bytes 04 Rn1 MSB first register 05 Rn1 LSB first register xx Rnl MSB last register xx Rnl LSB last register xx CRC LSB CRC xx CRC MSB CRC Demand on Register Results DI DO FLAG Dat...

Page 128: ...93 392 digital FLAG 1 200 dhi ff dlo 00 DO DI FLAG ON 1 dhi 00 dlo 00 DO DI FLAG OFF 0 Func 0fhex force multiple digital output input flag coil Data format PCOut 01 adr device address 02 0fH function...

Page 129: ...066 Float Result 31 0067 0068 Float Result 32 0069 0074 U16 Digital Outputs Do01 Do96 Coils 00001 00096 0075 0080 U16 Digital Inputs Di01 Di96 Coils 00097 00192 0081 0092 U16 Digital Flags F001 F192 C...

Page 130: ...0235 0236 Float Extra Factor Pfactor 0237 0238 Float Cal Factor PCalF 0239 0240 Float Cal Factor internal Standard PCalFi 0241 0242 Float Cal Value internal Standard PCalVi 0243 0243 U16 Gain Level Re...

Page 131: ...andard PCalVc 0993 0993 U16 Gain Level Reference Signal GiRef 0994 0994 U16 Gain Level Measure Signal GiMes 0995 0996 Float Measure Range 1 RngUp 1 0997 0998 Float Measure Range 2 RngUp 2 0999 1000 U1...

Page 132: ...Utility programs and protocols 132 MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG Subject to change without notice...

Page 133: ...fications MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 133 Subject to change without notice MCS100E 10 Specifications Declaration of conformity Approvals Parameter lists Technical...

Page 134: ...requirements For MCS100E in the emission measuring system MCS100E HW EN 14181 Calibration of continuously operating emission measuring devices EN 15267 3 Certification of automatic measuring systems...

Page 135: ...ations MCS100E Operating Instructions 8009504 VYWA7 V3 1 2018 01 SICK AG 135 Subject to change without notice 10 2 Technical Data 10 2 1 Dimension drawing Figure 25 Dimension drawing 682 665 360 440 4...

Page 136: ...ull scale value month Sensitivity drift 2 of the full scale value month Temperature effect 2 of respective measurement range 10 K Setting time t90 Application dependent Limit values 2 limit values per...

Page 137: ...elediagnostic Via the Ethernet internet connection and or Modem connection RS232 optional 1 Not possible in combination with Ethernet interface 2 Not possible in combination with parallel interface Sa...

Page 138: ...ition 52 D Data files 44 Data saving period 121 Data storage 20 Data storage and send to PC 86 Data transmission 20 Dead time of graphic cursor 122 Decommissioning 99 Default setting of MCSCONF 120 De...

Page 139: ...tching 66 Signal output 61 Zero Calib Purge programs 65 Diagnosis 55 Messages 56 Printer 57 Print Archive 58 Protocol Definition 58 Protocol Start 59 Start and end 58 Print Diagnosis 60 Print Messages...

Page 140: ...ue representation 122 Serial buffer size 121 Serial interface 28 Service TEST 92 Set Date and Time 93 Signal output 61 68 Signal outputs Analog Define 61 68 Sintered metal filter 18 Softkey 43 Definit...

Page 141: ...ent range 61 Symbols Explanation 3 System directory 123 System edit 50 System edit Name 68 T Technical Data 135 136 Temperature switch 18 Temporaries 123 Terminate program 46 TEXT file 92 Text file 12...

Page 142: ...il enquiry my sick com Mexico 3KRQH 0DLO PDULR JDUFLD VLFN FRP Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail sales sick co nz Norway 3KRQH E Mail sick sick no Poland 3KRQH 0DLO...

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SICK MCS100E, Operating Instructions Manual

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