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© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 11

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET

Setup and function

3.2 

Function

The IOLG2PN-03208R01 IO-Link Master is a remote IO-Link input and out-

put module for integration into a PROFINET network.
The eight ports can be configured and used independently of one another. 

They can either be configured as IO-Link ports or standard I/O ports.

Summary of Contents for IOLG2PN-03208R01-PROFINET

Page 1: ...EN IOLG2PN 03208R01 PROFINET IO Link Master OPE R AT IN G IN S T RUC T IONS ...

Page 2: ...65 10RD Copyright protection This work is protected by copyright The associated rights are reserved by SICK AG Reproduction of this document is only permis sible within the bounds of the statutory regulations of copyright law Alteration or abridgment of the document is not permitted without the explicit written approval of SICK AG ...

Page 3: ... 8 2 1 Correct Use 8 2 2 Incorrect Use 8 2 3 Requirements for qualified personnel 9 3 Setup and function 10 3 1 Setup 10 3 2 Function 11 3 3 Status indicators and operating elements 12 4 Mounting 15 4 1 Mounting the IO Link Master 15 5 Electrical connection 15 5 1 Safety 15 5 2 IO Link Master electrical connection 16 5 3 Connection diagrams 17 5 3 1 Connection diagram for POWER IN and POWER OUT su...

Page 4: ...7 1 Diagnostic messages 31 7 2 BlockHeader 32 7 3 AlarmSpecifier 32 7 4 ChannelProperties 34 7 5 ChannelErrorType 35 8 Operation via the web server 36 8 1 General information 36 8 2 Views 36 9 Cleaning and maintenance 44 10 Disposal 44 11 Technical data 45 11 1 Dimensions 45 11 2 Power supply 46 11 3 PROFINET 46 11 4 Ambient conditions 46 11 5 Structural design 47 Index 48 ...

Page 5: ...ed personnel and elec trical specialists and must be read before starting any work 1 2 Explanation of symbols Physical damage Warnings in these operating instructions are labeled with symbols These warnings must be observed at all times and care must be taken to avoid physical damage ATTENTION indicates a possible hazardous situation which may lead to physical damage if it is not avoided Tips and ...

Page 6: ...tions Use of defective devices Use of unauthorized spare parts consumable parts With special variants where optional extras have been ordered or owing to the latest technical changes the actual scope of delivery may vary from the features and illustrations shown here 1 5 Scope of delivery Included with delivery IO Link Master PROFINET IOLG2PN 03208R01 4 M12 blind plugs for sealing unused IO Link p...

Page 7: ... change without notice 8018665 10RD 7 Operating instructions IO Link Master IOLG2PN 03208R01 PROFINET General information 1 7 EU Declaration of Conformity You can download the EU declaration of conformity via the Internet from www sick com ...

Page 8: ...t depend on the device function SICK AG assumes no liability for losses or damage arising from the use of the product either directly or indirectly This applies in particular to use of the product that does not conform to its intended purpose and is neither described nor mentioned in this documentation 2 2 Incorrect Use The IOLG2PN 03208R01 IO Link Master must not be used in explosive environments...

Page 9: ...us areas of work Qualified personnel are able to carry out the work assigned to them and independently recognize potential risks due to their specialist training knowledge and experience as well as knowledge of the relevant regulations Electrical specialists are able to carry out work on electrical systems and independently recognize potential risks due to their specialist training knowledge and e...

Page 10: ...ter PROFINET IOLG2PN 03208R01 1 Functional ground connection 2 PROFINET Port 1 IN 3 Display with operating buttons and two display LEDs 4 Output supply voltage 5 Status LED IO Link Master PROFINET communication 6 Port 0 IO Link Standard I O 7 Port 2 IO Link Standard I O 8 Port 4 IO Link Standard I O 9 Port 6 IO Link Standard I O ß Mounting hole à PROFINET Port 2 OUT á Label â Input supply voltage ...

Page 11: ...OLG2PN 03208R01 PROFINET Setup and function 3 2 Function The IOLG2PN 03208R01 IO Link Master is a remote IO Link input and out put module for integration into a PROFINET network The eight ports can be configured and used independently of one another They can either be configured as IO Link ports or standard I O ports ...

Page 12: ...ursor for selecting the address type 7 Cursor for selecting the octet IP IP address SN Subnet address GW Gateway address 0 Fourth octet 1 Third octet 2 Second octet 3 First octet Function indicators LEDs US UA SF BF 100 LK1 100 LK2 0 1 1 0 0 1 1 2 Fig 3 Function indicators LEDs 1 Status LEDs IO Link Master PROFINET communication 2 Pin port LEDs Signal status Pin port LEDs Pin 2 and pin 4 assignmen...

Page 13: ...f No error LED red Low speed of the physical link or no physical link LED flashes red No data exchange or no configuration Table 3 Status LEDs IO Link Master Status LEDs PROFINET communication Function indicator Description 100 LED off Transfer rate 10 Mbit s LED lights up yellow Transfer rate 100 Mbit s LK1 and LK2 LED green Data transfer Table 4 Status LEDs PROFINET communication Pin port LEDs S...

Page 14: ...Ds Description Green IO Link connection active Flashing green No IO Link connection or incorrect IO Link device Green fast flashing IO Link preoperate during data storage Red fast flashing Validation failed Incorrect configuration of IO Link data length Data storage failed Incorrect IO Link device for data storage Red IO Link short circuit between pin 3 and pin 4 Table 6 Pin port LEDs IO Link port...

Page 15: ...ts the requirements of Class A industrial applica tions Operation in other electromagnetic environments may cause faults or malfunctions The operator must take appropriate precautions Only connect the IO Link Master to approved supply voltage Only use approved cables Working with live parts ATTENTION Equipment damage due to working with live parts Working with live parts may result in damage to th...

Page 16: ...if possible Incorrect grounding ATTENTION Incorrect grounding An incorrect grounding may result in equipment damage or malfunction The grounding between the IO Link Master and the machine must be a low impedance system The ground connection must be as short as possible 5 2 IO Link Master electrical connection 1 Ensure power supply is not connected 2 Connect the IO Link Master to the functional gro...

Page 17: ...M12 blind plugs are included in the scope of delivery 5 3 Connection diagrams 5 3 1 Connection diagram for POWER IN and POWER OUT supply voltage 1 5 3 4 2 5 1 3 2 4 Fig 5 Supply voltage Right POWER IN 7 8 male connector 5 pin Right POWER OUT 7 8 female connector 5 pin Contact Signal Description 1 0 V Actuator supply ground 2 0 V IO Link Master and or sensor supply ground 3 FE Functional grounding ...

Page 18: ... 3 3 IO Link port connection diagram 3 5 4 1 2 Fig 7 IO Link port connection diagram M12 female connector A coded 5 pin Port used as I O port Contact Signal Description 1 L DC 24 V 2 A 2 I O Input or output max 2 A 3 M GND 4 I O Input or output max 2 A 5 FE Functional grounding Table 9 I O port description M12 female connector A coded 5 pin Port used as IO Link port Contact Signal Description 1 L ...

Page 19: ...nguage The device data required for project planning are saved in GSDML files The GSDML file makes the possible data module available with input or output of different data widths You can download the GSDML files via the Internet page www sick com Top module and data modules PROFINET devices are designed as a modular system The system is com posed of a top module and several data modules To config...

Page 20: ...iption 1 Top module Define port functions input output diagnostic input or IO Link or diagnostic messages 2 IO Link module or standard I O module for port 0 3 IO Link module or standard I O module for port 1 4 IO Link module or standard I O module for port 2 5 IO Link module or standard I O module for port 3 6 IO Link module or standard I O module for port 4 7 IO Link module or standard I O module...

Page 21: ...nk Master IOLG2PN 03208R01 PROFINET System integration and configuration Configure here the device names and PROFINET address IP Setting up device relationships Click the right mouse button on the selected module Press Assign device names The tool starts with which you can assign a device name to a module ...

Page 22: ...ocating device names Select the desired device names Assign the device name to the marked and found device using the com mand Assign name The device name must be identical to the names previously configured under Properties See Page 21 The identification is done via the MAC address or via the flash test For the MAC address refer to the type label on the back of the IO Link Master ...

Page 23: ...agnostic functions using the Assembly parameters menu item NOTE Configuring port as IO Link port For each desired IO Link port you must configure pin 4 for IO Link If the connect ed IO Link device has outputs available you must config ure pin 2 of the corresponding port as an output Configuring port as standard I O port For each port you can assign pin 4 and pin 2 the function normally closed or n...

Page 24: ...l ports are configured as standard I O ports at the factory If you want to configure the port as a IO Link port you must delete the mod ule and replace with an IO Link module Addressing modules By selecting the IO Link modules you can select I O addresses in the menu tree and thus change the addresses Configuring IO Link modules Corresponding to the process data length of the IO Link device you mu...

Page 25: ...he inputs and outputs the modules input pin 2 input pin 4 output pin 2 and output pin 4 must be moved from the catalog in the configuration For the SIO function you must integrate the IO Link input with SIO mode module Various functions are mapped with the remaining modules in the respec tive process data areas For more information see Page 26 Chapter 6 1 and Page 27 Chap ter 6 2 During the select...

Page 26: ...ule settings Global diagnostics With this function all diagnostic messages of the module can be allowed or suppressed Optical diagnostic signals and diagnostics in configured diagnosis modules are not affected Undervoltage of the sensor supply With this function the diagnostics message Undervoltage sensor supply of the module is allowed or suppressed Optical diagnoses and diagnostics in configured...

Page 27: ...les Input pin 2 Input pin 4 Output pin 2 and output pin 4 from the catalog into the configuration The process data of the individual ports are mapped in this module Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Port 7 Port 6 Port 5 Port 4 Port 3 Port 2 Port 1 Port 0 Short circuit pin 2 or short circuit pin 4 This module indicates that there is a short circuit between a set output and ground on a...

Page 28: ... the sensor supply on a port Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Port 7 Port 6 Port 5 Port 4 Port 3 Port 2 Port 1 Port 0 Station diagnostic This module indicates which error has occurred Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 IO Link short circuit Actuator warning Actuator short circuit Sensor voltage short circuit External error res US actu ator US sensor Display LED This mod...

Page 29: ...ted Compatibility VID DID Vendor ID and device ID are compared with the module data IO Link communication only starts if they match Vendor ID and Device ID are input in decimals Identity VID DID SN Vendor ID device ID and serial number are compared with the module data IO Link communication only starts if they match Vendor ID and Device ID are input in decimals the serial number is input in visibl...

Page 30: ...a download starts if there are different parameter sets since an upload cannot take place The download must be enabled Enable or block download Enable or block the parameter data download to the IO Link device Enable download As soon as the saved parameter data in the parameter server of the port differs from a connected IO Link device and there is no upload request from the IO Link device a downl...

Page 31: ...diagnostic message is 34 bytes long and divided into 3 blocks BlockHeader AlarmSpecifier and ChannelProperties Byte Value Designation Block 0 00 Block Type BlockHeader 1 02 2 00 Block Length 3 1E 4 01 Block Version High 5 00 Block Version Low 6 00 Alarm type 7 01 8 00 API 9 00 10 00 11 00 12 00 Slot number 13 01 14 00 Subslot number 15 01 16 00 Module ID 17 00 18 00 19 17 20 00 Submodule ID 21 00 ...

Page 32: ...which slot of the module reports an error 0x0001 Slot 1 Subslot 14 15 2 bytes describes which subslot of the slot reports an error 0x0001 Subslot 1 Module ID 16 19 4 bytes describes which mod ule is inserted in the respective slot Module ID is stored in the GSDML 0x00000017 IOLG2PN 03208R01 header module Submodule ID 20 23 4 bytes describes which submod ule is used with the respective module Submo...

Page 33: ...l specific diagnostics Table 18 AlarmSpecifier Channel Number 2 bytes of data which describe where the error occurred on the module Possible values Bit Value Position 0 to 3 0x00 Port 0 Pin 4 0x01 Port 1 Pin 4 0x02 Port 2 Pin 4 0x03 Port 3 Pin 4 0x04 Port 4 Pin 4 0x05 Port 5 Pin 4 0x06 Port 6 Pin 4 0x07 Port 7 Pin 4 0x08 Port 0 Pin 2 0x09 Port 1 Pin 2 0x0A Port 2 Pin 2 0x0B Port 3 Pin 2 0x0C Port ...

Page 34: ...x8000 or does not apply to any of the types defined below 0x01 1 Bit 0x02 2 Bit 0x03 4 Bit 0x04 8 Bit 0x05 16 Bit 0x06 32 Bit 0x07 64 Bit 0x08 0xFF Reserved Accumulative 8 Not used always 0 Maintenance 9 0x00 Diagnostics 10 0x00 Diagnostics Specifier 11 12 0x00 Not used 0x01 Diagnostics occurred 0x02 Diagnostics gone 0x03 Diagnostics gone but one other is still active Direction 13 15 0x00 Manufact...

Page 35: ...02 Undervoltage 0x0003 Overvoltage 0x0004 Overload 0x0005 Temperature limit exceeded 0x0006 Line break 0x0007 Upper threshold exceeded 0x0008 Lower threshold not reached 0x0009 Error 0x001A External error 0x001B Sensor has incorrect configuration IO Link device 0x0021 Sensor supply short circuit 0x0037 Actuator warning 0x0038 Actuator short circuit 0x0039 Bus sensor supply undervoltage 0x003C Actu...

Page 36: ...ion on the current status of the IO Link Master Call up information about connected IO Link devices Configure connected IO Link devices Make sure that the device is correctly integrated into the network To set up a connection with the web server enter the IP address of the IO Link Master into the address bar in the browser A welcome page appears Use the current version of Internet Explorer and dea...

Page 37: ...ration via the web server Welcome page Fig 10 Welcome page of the web server 1 IP address of the IO Link Master in the address bar of the browser 2 Device designation in this case IOLG2PN 03208R01 3 Navigation bar for switching between the views 4 View in this case Welcome page view 5 Play button Click the Play button to switch to the Home view ...

Page 38: ... IOLG2PN 03208R01 PROFINET Operation via the web server 38 SICK AG Presence Detection Subject to change without notice 8018665 10RD Home view Displays information about the IO Link Master Displays the network activity of the IO Link Master ...

Page 39: ...ays current process data via LEDs Displays the port status via LEDs Displays data for connected IO Link devices To display the information and configuration for the right IO Link device select the corresponding port in the figure on the right hand side NOTE You cannot use the web server to configure the IO Link Master This requires a suitable controller with the rele vant project planning software...

Page 40: ...ce properties view Displays the process data for the relevant IO Link device To display the information and configuration for the right IO Link device select the corresponding port in the figure on the right hand side NOTE You cannot use the web server to set output data for the IO Link device This requires a suitable controller with the relevant project planning software ...

Page 41: ...iguration of the relevant IO Link device Parameter data Read and write IO Link parameter data For the indi ces and subindices please refer to the operating instructions for the relevant IO Link device Events Displays the current events for the IO Link device Parameter server content Displays the content of the parameter server Diagnostic module view Displays the current status of the IO Link Maste...

Page 42: ...thout notice 8018665 10RD Configuration view You can use this view to change the description and position for the IO Link Master To change the data enter the following user name and password User name sick Password IOLG2 NOTE If the access with the password above is not possible please test with the following passwords IOLGP IOLG2 IOLG2P IOLG2 ...

Page 43: ...AG Presence Detection Subject to change without notice 8018665 10RD 43 Operating instructions IO Link Master IOLG2PN 03208R01 PROFINET Operation via the web server Contact view Contact information for SICK AG ...

Page 44: ... 9 Cleaning and maintenance SICK devices are maintenance free We do recommend checking the screw and male female connections and cleaning the device at regular intervals 10 Disposal Please observe the following when disposing of the device Do not dispose of the device in domestic refuse Dispose of the device according to the relevant country specific regula tions ...

Page 45: ... online at www sick de Enter the order number 6053253 for the IOLG2PN 03208R01 IO Link Master on the web page 11 1 Dimensions US UA SF BF 100 LK1 100 LK2 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 2 3 4 5 6 7 255 IP SN GW 3 2 1 0 P S POWER OUT POWER IN 21 2 0 83 37 9 1 49 0 3 0 01 68 2 68 64 4 2 54 Ø 7 5 Ø 7 5 M12 x 1 8x 224 8 82 209 4 8 24 6 5 0 26 7 8 M12 x 1 30 5 1 20 25 0 98 7 8 M12 x 1 1 8 0 07 ...

Page 46: ...ET port 2 x 10Base 100Base Tx PROFINET port connection 2 x M12 female connector 4 pin D coded Data transmission rate 10 100 Mbit s Suitable cable types in accordance with IEEE 802 3 Screened twisted cable pair at least STP CAT5 or STP CAT5e Max cable length 100 m Flow control Half duplex full duplex IEEE 802 33x Pause Table 23 PROFINET 11 4 Ambient conditions Mark of conformity CE EMC EN 61000 6 2...

Page 47: ...7 Operating instructions IO Link Master IOLG2PN 03208R01 PROFINET Technical data 11 5 Structural design Dimensions See Page 45 Chapter 11 1 Housing material Zinc die cast matte nickel plated Weight Approx 670 g Mounting 2 mounting holes for M6 screws Table 25 Structural design ...

Page 48: ...ion of symbols 5 F Function 11 Functional grounding 17 Function indicators 12 H Home 38 I Incorrect use 8 IO Link Master Electrical connection 16 IO Link port Connection diagram 18 L Limitation of liability 6 M Maintenance 43 Mounting 15 O Operating elements 12 Operation Via web server 36 P Parameter server 30 Pin port LEDs IO Link port 14 Standard I O port 13 POWER IN 17 POWER OUT 17 PROFINET Con...

Page 49: ... SICK AG Presence Detection Subject to change without notice 8018665 10RD 49 Operating instructions IO Link Master IOLG2PN 03208R01 PROFINET ...

Page 50: ...e 81 3 5309 2112 E Mail support sick jp Malaysia Phone 603 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 4...

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