background image

5.6.5.1

Removing the transport safety device of the
GMP measuring probe
............................................

23

5.6.5.2

Removing the transport safety device of the GPP
measuring probe
.....................................................

24

5.6.6

Fitting the measuring probe on the flange with tube............

24

5.6.7

Putting the purge air unit into operation................................

25

5.6.8

Fitting the flange fixture on the measuring probe.................

26

5.6.9

Fitting the control unit.............................................................

27

5.6.9.1

Fitting the control unit at a greater distance
(option)
....................................................................

29

6

Electrical installation........................................................................ 31

6.1

Safety.........................................................................................................

31

6.2

Tools required............................................................................................ 32

6.3

Overview of electrical connection steps..................................................

32

6.4

Connection overview................................................................................

33

6.4.1

Lines overview.......................................................................... 34

6.4.2

Laying lines..............................................................................

34

6.5

Electrical connection of the control unit.................................................

34

6.5.1

Correct connection of the CAN bus line.................................

35

6.5.2

Connecting the control unit electrically..................................

35

6.5.3

Connecting the grounding conductor on the control unit.....

37

6.6

Connecting the connection unit (option).................................................

38

7

Commissioning.................................................................................. 40

7.1

Safety.........................................................................................................

40

7.2

Requirements............................................................................................ 40

7.3

Tools required............................................................................................ 40

7.4

Material required......................................................................................

40

7.5

Commissioning steps overview................................................................

40

7.6

Removing the transport safety device of the sender/receiver unit.......

41

7.7

Fitting the sender/receiver unit on the flange fixture............................

41

7.8

Connecting the sender/receiver unit with measuring probe.................

42

7.9

Fine optical alignment..............................................................................

43

7.10 Fitting the weather hood (option)............................................................

45

7.11 Starting measuring operation..................................................................

46

7.11.1

Operating states......................................................................

46

8

Operation............................................................................................ 47

8.1

Operating and display elements..............................................................

47

8.2

Control unit menu tree.............................................................................

48

8.2.1

Menu tree, Measuring.............................................................

48

8.2.2

Menu tree, Diagnosis..............................................................

48

8.2.3

Menu tree, Parameters...........................................................

48

8.2.4

Menu tree, Calibration.............................................................

50

8.2.5

Menu tree, Maintenance.........................................................

50

CONTENTS

4

O P E R A T I N G   I N S T R U C T I O N S | GM35

8009389/147I/V4-0/2021-03 | SICK

Subject to change without notice

Summary of Contents for GM35

Page 1: ...O P E R A T I N G I N S T R U C T I O N S GM35 In situ IR Gas Analyzer Probe Version...

Page 2: ...roduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is p...

Page 3: ...yout and function 13 3 5 Options 15 3 6 Check cycle 15 3 7 Measuring probes 15 3 7 1 Open GMP measuring probe in detail 16 3 7 2 Gas testable GPP measuring probe in detail 17 4 Transport and storage 1...

Page 4: ...ically 35 6 5 3 Connecting the grounding conductor on the control unit 37 6 6 Connecting the connection unit option 38 7 Commissioning 40 7 1 Safety 40 7 2 Requirements 40 7 3 Tools required 40 7 4 Ma...

Page 5: ...en control unit and receiver 61 10 5 Malfunction messages 62 10 6 Warning messages 63 10 7 Repairing inadequate purge air supply 64 10 8 Corrosion on flange 65 11 Decommissioning 66 11 1 Safety 66 11...

Page 6: ...nection unit 78 12 14 Dimension drawing purge air unit SLV4 2 79 12 15 Dimension drawing weather hoods 80 CONTENTS 6 O P E R A T I N G I N S T R U C T I O N S GM35 8009389 147I V4 0 2021 03 SICK Subje...

Page 7: ...ated by qualified persons who based on their device spe cific training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the hazards involved Inst...

Page 8: ...ficance Important technical information for this product Important information on electric or electronic functions 1 6 Data integrity SICK AG uses standardized data interfaces such as for example stan...

Page 9: ...d be in an unsafe state b Put the device out of operation b Disconnect the device from the main supply voltage and signal voltage b Secure the device against unallowed or unintentional start up CAUTIO...

Page 10: ...pplication questionnaire and the rele vant delivery state of the device see delivered System Documentation b If you are not sure whether the device corresponds to the state defined during project plan...

Page 11: ...retention b Must be kept for reference b Must be passed on to new owners SAFETY INFORMATION 2 8009389 147I V4 0 2021 03 SICK O P E R A T I N G I N S T R U C T I O N S GM35 11 Subject to change withou...

Page 12: ...device is an in situ measuring device which means measuring is done directly in the gas carrying duct Measuring components CO2 H2O CO N2O Measuring principle Gas filter correlation Interference filter...

Page 13: ...nnection lines Purge air hose only for GMP 1 Sender receiver unit 2 Purge air attachment integrated pressure and temperature sensor 3 Probe tube 4 Connection unit 5 Control unit 6 Purge air unit only...

Page 14: ...rms control and monitoring functions These functions include the following Output of measured values computed data and operating states Communication with peripheral equipment Output of error messages...

Page 15: ...eck is signaled per digital output during output of the zero and reference point The output for each takes 90 s for the zero point followed by the reference point Unit and scaling for the current zero...

Page 16: ...on drawing open GMP measuring probe page 75 see Dimension drawing gas testable GPP measuring probe page 76 3 7 1 Open GMP measuring probe in detail Figure 3 Open measuring probe GMP 1 Probe end with r...

Page 17: ...reflector assembly 2 Process flange Attached to flange with tube at installation location 3 Test gas attachment with connections 4 Integrated temperature sensor PT1000 5 Filter element gas permeable P...

Page 18: ...ender receiver unit and measuring probe from atmos pheric influences preferably with the original transport safety devices b Pack all components for storage or transport Preferably use the original pa...

Page 19: ...n fall into the duct and cause damage b Secure all parts with wire NOTICE Damage to the measuring device due to premature installation on the stack Unsuitable ambient conditions in the measuring duct...

Page 20: ...ng probe Overview of installation steps before commissioning Step Procedure Reference 1 Install the flange with tube see Installing the flange with tube page 21 2 Install the purge air unit see Purge...

Page 21: ...checked DANGER Health risk through hot or toxic gases dusts in the measuring channel The measuring duct can contain hot or toxic gases or dust deposits which can escape when opening the duct side flan...

Page 22: ...nto the gas duct Tube axis deviations between sender receiver unit and reflector unit Max 1 3 Attach the flange with tube NOTE Other devices or fittings must not cut or interrupt the measuring device...

Page 23: ...vices of the measuring probe 5 6 5 1 Removing the transport safety device of the GMP measuring probe Figure 6 Transport safety device of the GMP measuring probe 1 2 protective caps to cover the optics...

Page 24: ...Remove the protective cap 3 Store the transport safety device 5 6 6 Fitting the measuring probe on the flange with tube Figure 8 Fit the measuring probe with pre fitted purge air attachment on the fla...

Page 25: ...rated the purge air hose Figure 9 Purge air connection on purge air attachment of measuring probe 1 GMP measuring probe Purge air hose connection Steps 1 Connect the purge air hose of the purge air un...

Page 26: ...ignment of cup springs 1 Alignment of cup springs set 2 Lock nut with centering disc 3 Threaded bolt device flange NOTICE Cup springs must be used to enable correct alignment of the sender receiver un...

Page 27: ...rmined during project planning Minimum line length of 4 m for the connection line to the measuring device Maximum line length of 300 m for CAN bus connection between control unit and sender receiver u...

Page 28: ...ions in mm 1 4 mounting holes 7 2 mm 2 Mounting surface 3 Fastening brackets Steps 1 Drill the holes according to the installation drawing 7 2 mm for M8 2 Fasten the control unit to the four fastening...

Page 29: ...tance option To be used when the distance between the control unit and the sender receiver unit is greater than 19 m Prerequisite Connection unit sender receiver unit 4 m CAN bus line in scope of deli...

Page 30: ...nit 1 Drill the holes according to the installation drawing 5 mm for M4 2 Remove the enclosure cover To do this unscrew the 4 screws 3 Screw the enclosure tightly to the two mounting holes 5 MOUNTING...

Page 31: ...have not been adequately observed b Always observe the exact specifications in the Operating Instructions see Techni cal data page 70 for installation of a power line DANGER Electrical accident due t...

Page 32: ...connections for the device components at the measuring point 2 During commissioning Create the remaining necessary connections on the meas uring device at the measuring point will be carried out by SI...

Page 33: ...cting line sender receiver unit and purge air attachment 3 Connection line power supply measuring probe GPP 4 Connection line sender receiver unit and control unit or connection unit option 5 Line ext...

Page 34: ...riphery Not included Each 0 5 mm2 6 4 2 Laying lines Do not lay power supply and signal lines immediately next to each other Close off open ends of prefabricated lines with the protective caps against...

Page 35: ...ine shielding 4 M screw fitting fitted in the control unit 6 5 2 Connecting the control unit electrically NOTE The analog input assignment shown in the following Chapters is the factory setting This s...

Page 36: ...eas diag par cal maint Operation Service Warning Malfunction GM 35 Evaluation Unit RS232 Figure 17 Electrical wiring of control unit AWE 1 Circuit board operating elements 2 Connections circuit board...

Page 37: ...n the enclosure door of the control unit 3 Lead the connection line for power supply through the line duct and wire connec tions L1 N and PE protective ground 4 Lead the connection line from the measu...

Page 38: ...der receiver unit M screw fitting 5 10 2 Connection line to control unit M screw fitting 6 12 NOTE The maximum line length between the connection unit and control unit is 300 m Steps 1 Determine no vo...

Page 39: ...ng Color code CAN L Green CAN GND Brown 0 20 mA White GND Black ELECTRICAL INSTALLATION 6 8009389 147I V4 0 2021 03 SICK O P E R A T I N G I N S T R U C T I O N S GM35 39 Subject to change without not...

Page 40: ...urge air supply Final inspection protocol SICK Documentation Checklist Measuring device switched on 2 hours warm up phase 7 3 Tools required Fork or ring spanner set Optical alignment tool not include...

Page 41: ...ture and the enclosure Figure 20 Transport safety device 1 Quick release fasteners 2 Protective cover for sender receiver unit Steps 1 Remove protective sticker 2 Remove the protective plate to the fr...

Page 42: ...s 7 8 Connecting the sender receiver unit with measuring probe Sender receiver unit with GMP measuring probe Figure 22 Electrical connections on sender receiver unit with GMP measuring probe 1 Purge a...

Page 43: ...4 Connection of sender receiver unit connection line to control unit Steps NOTE Connection overview see Connection overview page 33 1 Connect the connection line between the sender receiver unit and...

Page 44: ...LED field for valid alignment 5 Visor LED field for optimum alignment 6 LED matrix LED field in case of invalid alignment On the control unit Start optical alignment 1 Press button maint 2 Select Adj...

Page 45: ...s These should each be in the range of 350 450 5 If not adjust the two nuts on the device flange until these values are reached 7 10 Fitting the weather hood option Figure 25 Fitting the weather hood...

Page 46: ...ions when required Steps Starting measuring operation 1 Press button Meas The device switches to Measuring mode Check status LEDs malfunction and warning messages NOTE Quick check of Measuring screens...

Page 47: ...display elements 1 Control unit AWE cast metal enclosure 2 Control unit AWE sheet steel enclosure 3 Display for All current measured values Computed value Menu navigation 4 Status LEDs indicating ope...

Page 48: ...es plain text Sensor values GM35 VIS AMP Display of diagnostic values and control values CO H2O Probe Cross Duct OH Cross Duct version Sender receiver unit OH Reflector unit Cross Duct Refl Check valu...

Page 49: ...placement AI2 Analog Out Live zero Output1 Output2 Output3 Setting for analog outputs Live Zero component display area cycle output Analog In Input1 Input2 Input3 Setting for analog inputs e g AI1 uni...

Page 50: ...aintenance Menu level Explanation Maintenance Maintenance Maintenance Maintenance operation On off Adj Opt Align Optical alignment function for the sender receiver unit and reflector unit Analog Out A...

Page 51: ...b Have the work done by skilled persons familiar with potential risks If it is necessary to remove or open internal components live parts could be exposed If any liquid has penetrated electrical devic...

Page 52: ...ir is switched off when the device is still in the gas duct b Do not switch the purge air unit off as long as the measuring device is still in the gas duct 9 2 Maintenance plan NOTICE There is a risk...

Page 53: ...ing and clean b Check all lines for damage Pay attention to chafe marks and kinks on line ducts b Check all hose fittings for tight seat b Check all electrical connections are free from corrosion and...

Page 54: ...iver unit and device flange 5 Carefully remove the sender receiver unit 6 Place the sender receiver unit in a safe place protected from weather and dust 9 6 Cleaning optical surfaces CAUTION Sample ga...

Page 55: ...quired Clean optical surface with optics cloth and demineralized water 6 Close the enclosure immediately after cleaning to protect the cleaned optical surface against moisture and dust 7 Refit the sen...

Page 56: ...Blow dirt off the optical surface with compressed air 5 If required Clean the optical surface with optics cleaning cloth and demineralized water 6 Replace the probe cover Turn to the left as far as it...

Page 57: ...the top and bottom Make sure that no residues remain 5 Blow dirt off optical surfaces 4 at the top and bottom with compressed air 6 If required Clean the optical surfaces with an optics cleaning cloth...

Page 58: ...ersonnel Check screw fittings and plug connections Depending on the installa tion location or operational requirements Authorized electrician author ized skilled electrician or per son with similar tr...

Page 59: ...work WARNING Risk of chemical burns poisoning through caustic toxic residues on components with sample gas contact After the device has been decommissioned or removed from the measuring channel proces...

Page 60: ...ation of the plant 10 2 Monitoring and diagnostic system The device has an integrated system that continually checks the operating state of the sender receiver unit and the control unit Corresponding...

Page 61: ...ply Reconnect one at a time 2 Check CAN bus line from the control unit to the sender receiver unit or to the connec tion unit Malfunction occurs again 1 Replace the last connected component Consult SI...

Page 62: ...CO EEPROM N2O EEPROM CO N2O module parameter record invalid b Contact SICK Service CO Motor fault N2O Motor fault CO N2O filter wheel fault b Contact SICK Service CO No signal N2O No signal CO N2O si...

Page 63: ...e VISOR fault Visor unit data or signals distorted b Check optical alignment see Fine optical alignment page 43 VISOR init Basic setting of visor unit invalid b Contact SICK Service VISOR No signal Vi...

Page 64: ...ontact SICK Service H2O not ready CO2 H2O measurement not ready yet Signal distorted The device is in the warm up phase b Wait until the operating temperature is reached 30 minutes b Contact SICK Serv...

Page 65: ...d clearance Possible errors Possible causes Clearance Corrosion on flange Unsuitable materials b Check project planning TROUBLESHOOTING 10 8009389 147I V4 0 2021 03 SICK O P E R A T I N G I N S T R U...

Page 66: ...duct depending on the plant conditions b Work on the gas duct may only be performed by skilled technicians who based on their technical training and knowledge as well as knowledge of the relevant reg...

Page 67: ...receiver unit on the measuring duct When the GMP measuring probe is used Do not open the quick release fasteners When using the GPP measuring probe and or with negative pressure in the sam ple gas du...

Page 68: ...laration NRD and lay these clearly visible in the packaging Without the Non Risk Declaration the device will either be cleaned by a third party company at the customer s expense or the package will no...

Page 69: ...following subassemblies could contain substances that have to be disposed of separately Electronics Capacitors rechargeable batteries batteries Display Liquid of LC Display DECOMMISSIONING 11 8009389...

Page 70: ...ions are performance tested Zero point drift 2 relative to upper measuring range value Reference point drift 2 in maintenance interval 6 months relative to upper measuring range value Ambient temperat...

Page 71: ...4571 stainless steel 1 4539 Power supply Supply via sender receiver unit Auxiliary gas connections Purge air Hose nozzle 40 mm Built in components Flow monitor for purge air monitoring Temperature sen...

Page 72: ...nputs 24 V Serial Type of field bus integration RS 232 Function Proprietary Service Interface CAN bus Function Internal System bus Display LC Display Status LEDs Operation Service Warning Malfunction...

Page 73: ...buttons Operation Menu guided operation via LC display and membrane key board Version Cast metal enclosure Dimensions W H D 289 mm 370 mm 138 mm Weight 8 6 kg Power supply Voltage 115 V 230 V AC plus...

Page 74: ...1 135 156 45 45 99 7 531 7 6 8 200 27 110 390 106 643 9 5 Figure 30 GM35 sender receiver unit all dimensions in mm 12 TECHNICAL DATA 74 O P E R A T I N G I N S T R U C T I O N S GM35 8009389 147I V4 0...

Page 75: ...easuring probe L3 250 500 750 1 000 1 250 1 500 1 750 Probe length nominal L1 L2 Weight 900 935 296 21 1 500 1 644 1 005 755 505 255 24 2 000 2 128 1 489 1 239 989 739 489 239 30 2 500 2 628 1 988 1 7...

Page 76: ...s GPP measuring probe Length L3 227 477 727 977 Probe length nominal L1 L2 Weight 900 914 353 103 27 1 500 1 624 1 063 813 563 313 35 2 000 2 108 1 547 1 297 1 047 797 42 2 500 2 608 2 047 1 797 1 547...

Page 77: ...AWE sheet steel enclosure version dimensions in mm Control unit AWE cast metal enclosure version 260 289 R 273 25 370 138 85 330 235 7 Figure 34 Fitting the control unit AWE sheet steel enclosure vers...

Page 78: ...35 Flange with tube DN125 dimensions in mm 12 13 Dimension drawing connection unit PG11 PG13 5 52 113 6 125 14 80 23 57 5 Figure 36 Dimensions connection unit dimensions in mm 12 TECHNICAL DATA 78 O...

Page 79: ...0 1 57 550 21 65 470 18 50 128 5 04 257 10 12 40 1 57 40 1 57 375 7 14 79 4 5 Figure 37 Dimension drawing SLV4 2 type 2BH1300 dimensions in mm TECHNICAL DATA 12 8009389 147I V4 0 2021 03 SICK O P E R...

Page 80: ...or sender receiver unit 532 4 5 86 450 325 282 5 12 5 170 160 Figure 38 Weather hood for sender receiver unit dimensions in mm 12 TECHNICAL DATA 80 O P E R A T I N G I N S T R U C T I O N S GM35 80093...

Page 81: ...TECHNICAL DATA 12 8009389 147I V4 0 2021 03 SICK O P E R A T I N G I N S T R U C T I O N S GM35 81 Subject to change without notice...

Page 82: ...80 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E M...

Reviews: