SIA SIA-24-L35-CR-TS-150113-HIEC Installation, Operation & Maintenance Manual Download Page 9

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2.1 Mounting,Orientation & Environment 

The preferred orientation for mounting is with the Liquid End pointing down, the Timer Module 
on top and the Gearmotor horizontal to the ground. This facilitates “bleeding” of the pump and 
maximises the life of the seals within the pump. The inlet of the Liquid End should be no higher 
than level with the lowest chemical level, to ensure a positive head on the inlet check valve. With 

Duplex configurations (ie 2 liquid ends on 1 drive), the Liquid Ends will be horizontal to the ground 

and the position of the inlet and outlet check valves will be reversed. Ensure that the inlet check 
valves, which are gravity-style, are facing downwards.

We recommend installing the assembly within a weatherproof enclosure. Where this is not practical, 
ensure as much weather and dust protection is afforded the whole assembly and the motor in 
particular. An SiA custom cover for the motor and gearbox assembly can be ordered separately if 
required.

Where environmental conditions are harsh, ie very wet, where there is salt water &/or dust or 
snow, consider coating the assembly with an appropriate coating or cover. In wet conditions in 
particular, we recommend use of a non hardening mastic on all mating parts, which is available 
as an option. Please contact Solar Injection Australia or an SiA Authorised Technical Agent before 

finalising the design of the installation.

Use the two M6 mounting holes to securely mount the assembly to any rigid frame or sub-
assembly with mounting brackets (not supplied but available).

2.2 Installation — Step by Step 

1.  Discard all plastic closures on the Liquid End and align pump connections as dictated by your 

overall system design.

2. 

Connect the suction check valve to a gravity-fed chemical source. This pump requires a flooded 
suction. We recommend installation of filters to the suction of each Liquid End and some form 

of pump inlet isolation. Warranty may be affected if you do not.

3.  Connect the discharge check valve to the process line. We recommend installation of a pressure 

relief valve to the discharge of each Liquid End. Warranty may be affected if you do not.

4. 

Check that the pump adaptor ring is firm.

5. 

Open the bleeder valve until chemical starts to flow then re-tighten.

6.  Ensure that the DC power supply that you are using corresponds to the DC power required. 12 

volts supply to 12 volts equipment. 24 volts supply to 24 volts equipment

 

WARNING

: Ensure the DC power supply to the DC Drive Motor is fused with the correct  

 

fuse. See Section 2.0 for details.

 

WARNING

: For AC models, all AC equipment must be installed by licenced electrical    

 personnel.
7.  Before connecting the supply leads to the DC motor make ensure the supply is isolated.
8.  Connect motor power leads to supply, Red to Red (+) and Black to Black (-).
 

If installing with an SIAT75001 Timer/Controller, connect the battery power supply and  

 

motor leads to the four screw terminals clearly marked and located on the lower front   

 

face of the timer.

 

WARNING

: Connecting the main power supply in the reverse polarity can cause  

 

 

immediate failure of the electronics within the timer module.

 

WARNING

: As the control and isolation of the DC Drive is supplied by the operator,    

 

care must be taken in selecting equipment to carry out these functions. We recommend  

 

discussing alternative operator-designed control methods prior to installation.

Summary of Contents for SIA-24-L35-CR-TS-150113-HIEC

Page 1: ...MANUAL INSTALLATION OPERATION MAINTENANCE SiA CHEMICAL INJECTION PUMP...

Page 2: ...ES THIS DRAWING CONTAINS CONFIDENTIAL INFORMATION AND IS COVERED BY COPRIGHT LAWS REPRODUCTION EITHER SIA 24 L35 CR TS 150113 HIEC GENERAL ARRANGEMENT F P DRAWN TO AS1100 1992 UNLESS NOTED OTHERWISE A...

Page 3: ...085 24 150113 IEC THUBA CH 4015 BASEL II 2G 1 16 A 1 2 3 4 5 6 6 5 4 3 2 1 B C D E F F E D C B A NO MANUAL REVISIONS ALLOWED A3 592 Tarragindi Road Salisbury Qld 4107 Tel 61 7 3277 8822 SCALE STATUS S...

Page 4: ...0 375 2 15 UHMWPE 40065 2 4 MAIN SEAL 0 375 1 16 Stainless Steel 40056 RETURN SPRING 1 17 A 1 2 3 4 5 6 B C D E F F E D C B A NO MANUAL REVISIONS ALLOWED A3 592 Tarragindi Road Salisbury Qld 4107 Tel...

Page 5: ...n Environment 2 2 Installation Step by Step SECTION 3 PUMP OPERATION 3 0 Operating Pump With SiA Timer Controller 3 1 Chemical Injection Flow Rate Adjustment SECTION 4 MAINTENANCE 4 0 Routine Maintena...

Page 6: ...rsized sealed bearings so as to eliminate all overhung loads This greatly increases the life of the gear motor s gearbox By applying a rotary force to the end of the crank shaft the force is transmitt...

Page 7: ...his manual for part numbers specific to your pump Voltage Watts Ratio Gearbox Type Hazardous Area Certifications Standard 12 24 120 240 220 415 20 40 60 90 120 150 50 75 150 Spur N A Standard BLDC 12...

Page 8: ...FUSE REQUIRED 12 Volt 24 Volt High Efficiency 150 100 IEC NA NA 7 5 amp 5 amp Standard 40 60 90 120 150 5 amp 10 amp 15 amp 20 amp 25 amp 2 5 amp 5 amp 7 5 amp 10 amp 12 5 amp For other wattage motors...

Page 9: ...rd all plastic closures on the Liquid End and align pump connections as dictated by your overall system design 2 Connect the suction check valve to a gravity fed chemical source This pump requires a f...

Page 10: ...the power is connected To avoid this fit an On Off isolating switch between the timer s Motor Terminals on the PTH and the motor s terminals Fuses It is very important that the correctly sized fuse is...

Page 11: ...s at different times days of week On Time Sets the On Time in seconds used in Fixed Mode 2 1 60 Off Time Sets the Off Time in seconds used in Fixed Mode 10 1 60 Flow Rate Sets the desired flow rate in...

Page 12: ...re the controller has power on and the display shows as per on the previous page 2 Depress the twice or until the display shows OPTIONS and then depress the Select button 3 Depress the or buttons unti...

Page 13: ...f it was on OPERATION cont 1 Power On LCD DISPLAY When rotating indicates Controller is running Clock Indictaes operation Start Timer Depress Select button to quick start Controller from this screen B...

Page 14: ...st effective robust capable of operating at more extreme ambients and has been found to use less energy per volume of chemical injected Solar Injection Australia manufactures a range of DC Timers plea...

Page 15: ...n in any way they should be replaced immediately with new parts available from Solar Injection Australia or SiA Distributors 6 Place the Crank Shaft and Bearings or replacement Bearings into the Drive...

Page 16: ...nd chemical compatibility is paramount Our standard plunger seal TS is a specially formulated PTFE and stainless steel compound that is energized with a Viton o ring which is compatible with most chem...

Page 17: ...LDC Motor To inspect and or replace brushes on our Standard PMDC Gearmotor models please follow the steps below 1 Disconnect power to pump before any servicing takes place 2 Use large flat blade screw...

Page 18: ...Check seal if swollen check chemical compatibility and replace Check selection and ensure discharge line is not blocked Check and replace fuse in DC supply If this condition repeats itself check the d...

Page 19: ...Barium Chloride C C C B A A A A A Barium Sulfite B A A A A A A A Benzaldehyde B A A A A C C C Benzene A A A A A C B C C Benzene Sulfonic Acid lO C B B A A A A C C Benzoic Acid C B B A A A C A Benzoyl...

Page 20: ...C C B A A A A Copper Fluoride C B B B A A Copper Nitrate C B A A A A A A A Copper Sulfate B A A A A A A A A Cottonseed Oil A A A A A A A A Creosols A A A A A C C C A Cyclohexane B A A A A C A C A Cyc...

Page 21: ...A A A Magnesium Carbonate A A A A A A A A Magnesium Chloride C B B A A A C A Magnesium Nitrate A A A A A A A A Magnesium Sulfate B A A A A A A A MaleicAcid Dilute C B A A A A A C Melamine Resins C B B...

Page 22: ...Sodium Acetate B A A A A C B C Sodium Aluminate B A A A A A B A A Sodium Bicarbonate B A A A A A A A A Sodium Bichromate B A A A A A A Sodium Bifluoride Slurry A A A C Sodium Bisulfate B A A A A A A...

Page 23: ...Tetrachloride Dry A A A A A A B C Toluene A A A A A C B C C Tributyl Phosphate B A A A A C C C Trichloroethylene Dry A A A A A C A C Tricresyl Phosphate B A A A A C B C A Triethanolamine A A A A B C A...

Page 24: ...e needed Our timers controllers and detection accessories give our customers unparalleled control of the pumps both onsite and remotely via SCADA With our network of distributors we design and deliver...

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