SIA SIA-24-L35-CR-TS-150113-HIEC Installation, Operation & Maintenance Manual Download Page 6

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SECTION 1 GENERAL DESCRIPTION

1.0 Drive Assembly

Drive Assembly Main Components

1.01 How the Drive Works

The SiA Drive Assembly has been designed to give a reliable means of driving a reciprocating 
chemical injection pump by means of electricity in general, and solar energy in particular.

The standard motive force of the Drive Assembly consists of a PMDC, BLDC or A.C. motor driving 

through an integrally mounted gearbox. This gear-motor mounts directly to the drive case’s flange 

mount and the drive shaft connects to the drive crank shaft via a keyed connection. The crank 
shaft is supported either end by oversized sealed bearings so as to eliminate all overhung loads. 
This greatly increases the life of the gear-motor’s gearbox.

By applying a rotary force to the end of the crank shaft, the force is transmitted to the pump by 
way of the plunger adaptor, which is directly acting on the pump plunger.

Multiplex Drive Configuration 
The  SiA  multiplex  configuration  works  as  described 
above, with the added benefit of allowing combined or 
multiple separate chemical flows in the one chemical 

injection pump.

Liquid End Configurations

Simplex— One liquid end per drive case with Stroke   
 

     Adjustment.

Duplex—  Two liquid ends per drive case without Stroke
  

    Adjustment

Multiplex 2 Configuration

Duplex Configuration

Manual Stroke 
Length Adjustor

Drive Case

Pump Adaptor

Bearings

Crank Shaft

Plunger Adaptor 
Upper

Plunger Adaptor 
Lower

Summary of Contents for SIA-24-L35-CR-TS-150113-HIEC

Page 1: ...MANUAL INSTALLATION OPERATION MAINTENANCE SiA CHEMICAL INJECTION PUMP...

Page 2: ...ES THIS DRAWING CONTAINS CONFIDENTIAL INFORMATION AND IS COVERED BY COPRIGHT LAWS REPRODUCTION EITHER SIA 24 L35 CR TS 150113 HIEC GENERAL ARRANGEMENT F P DRAWN TO AS1100 1992 UNLESS NOTED OTHERWISE A...

Page 3: ...085 24 150113 IEC THUBA CH 4015 BASEL II 2G 1 16 A 1 2 3 4 5 6 6 5 4 3 2 1 B C D E F F E D C B A NO MANUAL REVISIONS ALLOWED A3 592 Tarragindi Road Salisbury Qld 4107 Tel 61 7 3277 8822 SCALE STATUS S...

Page 4: ...0 375 2 15 UHMWPE 40065 2 4 MAIN SEAL 0 375 1 16 Stainless Steel 40056 RETURN SPRING 1 17 A 1 2 3 4 5 6 B C D E F F E D C B A NO MANUAL REVISIONS ALLOWED A3 592 Tarragindi Road Salisbury Qld 4107 Tel...

Page 5: ...n Environment 2 2 Installation Step by Step SECTION 3 PUMP OPERATION 3 0 Operating Pump With SiA Timer Controller 3 1 Chemical Injection Flow Rate Adjustment SECTION 4 MAINTENANCE 4 0 Routine Maintena...

Page 6: ...rsized sealed bearings so as to eliminate all overhung loads This greatly increases the life of the gear motor s gearbox By applying a rotary force to the end of the crank shaft the force is transmitt...

Page 7: ...his manual for part numbers specific to your pump Voltage Watts Ratio Gearbox Type Hazardous Area Certifications Standard 12 24 120 240 220 415 20 40 60 90 120 150 50 75 150 Spur N A Standard BLDC 12...

Page 8: ...FUSE REQUIRED 12 Volt 24 Volt High Efficiency 150 100 IEC NA NA 7 5 amp 5 amp Standard 40 60 90 120 150 5 amp 10 amp 15 amp 20 amp 25 amp 2 5 amp 5 amp 7 5 amp 10 amp 12 5 amp For other wattage motors...

Page 9: ...rd all plastic closures on the Liquid End and align pump connections as dictated by your overall system design 2 Connect the suction check valve to a gravity fed chemical source This pump requires a f...

Page 10: ...the power is connected To avoid this fit an On Off isolating switch between the timer s Motor Terminals on the PTH and the motor s terminals Fuses It is very important that the correctly sized fuse is...

Page 11: ...s at different times days of week On Time Sets the On Time in seconds used in Fixed Mode 2 1 60 Off Time Sets the Off Time in seconds used in Fixed Mode 10 1 60 Flow Rate Sets the desired flow rate in...

Page 12: ...re the controller has power on and the display shows as per on the previous page 2 Depress the twice or until the display shows OPTIONS and then depress the Select button 3 Depress the or buttons unti...

Page 13: ...f it was on OPERATION cont 1 Power On LCD DISPLAY When rotating indicates Controller is running Clock Indictaes operation Start Timer Depress Select button to quick start Controller from this screen B...

Page 14: ...st effective robust capable of operating at more extreme ambients and has been found to use less energy per volume of chemical injected Solar Injection Australia manufactures a range of DC Timers plea...

Page 15: ...n in any way they should be replaced immediately with new parts available from Solar Injection Australia or SiA Distributors 6 Place the Crank Shaft and Bearings or replacement Bearings into the Drive...

Page 16: ...nd chemical compatibility is paramount Our standard plunger seal TS is a specially formulated PTFE and stainless steel compound that is energized with a Viton o ring which is compatible with most chem...

Page 17: ...LDC Motor To inspect and or replace brushes on our Standard PMDC Gearmotor models please follow the steps below 1 Disconnect power to pump before any servicing takes place 2 Use large flat blade screw...

Page 18: ...Check seal if swollen check chemical compatibility and replace Check selection and ensure discharge line is not blocked Check and replace fuse in DC supply If this condition repeats itself check the d...

Page 19: ...Barium Chloride C C C B A A A A A Barium Sulfite B A A A A A A A Benzaldehyde B A A A A C C C Benzene A A A A A C B C C Benzene Sulfonic Acid lO C B B A A A A C C Benzoic Acid C B B A A A C A Benzoyl...

Page 20: ...C C B A A A A Copper Fluoride C B B B A A Copper Nitrate C B A A A A A A A Copper Sulfate B A A A A A A A A Cottonseed Oil A A A A A A A A Creosols A A A A A C C C A Cyclohexane B A A A A C A C A Cyc...

Page 21: ...A A A Magnesium Carbonate A A A A A A A A Magnesium Chloride C B B A A A C A Magnesium Nitrate A A A A A A A A Magnesium Sulfate B A A A A A A A MaleicAcid Dilute C B A A A A A C Melamine Resins C B B...

Page 22: ...Sodium Acetate B A A A A C B C Sodium Aluminate B A A A A A B A A Sodium Bicarbonate B A A A A A A A A Sodium Bichromate B A A A A A A Sodium Bifluoride Slurry A A A C Sodium Bisulfate B A A A A A A...

Page 23: ...Tetrachloride Dry A A A A A A B C Toluene A A A A A C B C C Tributyl Phosphate B A A A A C C C Trichloroethylene Dry A A A A A C A C Tricresyl Phosphate B A A A A C B C A Triethanolamine A A A A B C A...

Page 24: ...e needed Our timers controllers and detection accessories give our customers unparalleled control of the pumps both onsite and remotely via SCADA With our network of distributors we design and deliver...

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