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522155

MARK V MODEL 505/510 ROUTER TABLE

Figure 5

3.

Adjust the Router Table up or down as

needed. When both table surfaces are

parallel, tighten the Keps Nuts (6). (See

Figure 6)

Figure 6

Shank Router Bits to achieve a full depth-of-

cut, to temporarily solve this problem, re-

move the rotary depth-of-cut stop.

WARNING

Make sure the Router Bit is secured properly

in the Collet. Loose Bits could work free and

cause serious injury.

2.

Mount accessories. Depending on the

type of Routing you are doing, mount

the appropriate Fixture, Fence(s), and/

or Safety Devices such as Feather

Board(s) to help control workpiece.

3.

Set the depth-of-cut. Rotate the Router

Motor in its Base to set the depth-of-

cut and lock it firmly in position be-

fore turning it on. Before cutting your

actual workpiece, make a practice cut

on a piece of scrap stock.

CAUTION

When some Routers' depth-of-cut lock is loosened,
they may tend to drop down from the Router Table.

4.

Install and adjust the Guard.

WARNING

The Guard (515704) for freehand cuts is an

accessory. It not only improves safe operations

but also acts as a Dust Collection Chute. We

strongly recommend its purchase and use. Fol-

low operation instructions throughout this

manual for proper use of the Guard.

Avoid taking deep cuts. With the exception of

single-pass dovetail cuts, limit depth-of-cut to

1/4" for each pass when using Bits up to 1/2"

diameter in hardwood. Limit depth-of-cut to

3/8" - 1/2" for each pass when using Bits up to

1/2" diameter in softwood. When using Bits

over 1/2" diameter, limit depth-of-cut to half

the recommended depths for 1/2" diameter

Bits.

OPERATIONS

WARNING

Be sure to turn off and unplug the Router

before making any adjustments or changing

Router Bits.

1.

Install the Router Bit. Insert the Router

Bit all the way into the Collet and

retract about 1/8" to avoid any transi-

tion radius where its shank becomes

larger for the profile.

NOTE

The rotary depth-of-cut stop found on some

Plunge Routers may not allow some 1/4"

Summary of Contents for MARK V 505

Page 1: ...sembly Inc 1 9 1 1 522180 Router Table With Label Inc 2 1 2 522014 Warning Label 1 3 514667 Table Tube 2 4 514440 Jackscrew 4 5 522136 Table Spacer 6 6 515294 Keps Nut 6 7 522134 Bracket 2 8 120380 Sp...

Page 2: ...INFORMATION IN THE IN STRUCTION MANUAL ALSO READ UNDERSTAND AND FOLLOWALLtheinformationthatcame with your Router Motor and the Router Table Plate Package Read the Safety section complete the Assembly...

Page 3: ...onottrytostopthetoolbygrabbingthe workpiece or any part of the tools Turn off the tool and let it come to a complete stop by itself Donotleavethetoolrunningunattended Turn off the power Don t leave th...

Page 4: ...AlwaysuseaFixture Fence MiterGauge with Safety Grip and or Starter and GuidePinstohelpcontroltheworkpiece Always feed the workpiece against the rotation of the bit not with it Otherwise thebitwillgrab...

Page 5: ...age your ears and are recommendedforALLuseswithRouters mounted in Router Tables GU GU GU GU GUARDING FOR R ARDING FOR R ARDING FOR R ARDING FOR R ARDING FOR ROUTING OUTING OUTING OUTING OUTING Most sh...

Page 6: ...ems stop the tool immediately unplug it and check the tool thoroughly Correct any problem before proceeding If you are unable to locate the problem you can contact your Shopsmith Service Repre sentati...

Page 7: ...he cutting edge is nicked take the bit to a professional sharpening service TOOLS NEEDED In addition to the tools provided with your MARK V Model 505 510 Router Table you will need the following from...

Page 8: ...able Tube 3 to the Router Table See Figure 5 6 TightenalltheJackscrews 4 oftheRouter Table in place 7 Slide the Connector Tubes into the Saw Table Tubes See Figure 3 8 Tighten the Jackscrews 4 of the...

Page 9: ...sened they may tend to drop down from the Router Table 4 Install and adjust the Guard WARNING The Guard 515704 for freehand cuts is an accessory Itnotonlyimprovessafeoperations but also acts as a Dust...

Page 10: ...to right gradually againstthePinandintotherotatingRouterBit to start your cut 1 Install your Router Bit For rabbets use a special Rabbeting Bit with a Pilot of the appropriatediameter 5 Make the cut A...

Page 11: ...l noise or vibration MAINTENANCE SCHEDULE As needed HaveRouterBitssharpened Every 5 hours of running time Clean the Router Table thoroughly Check alignments and adjustments Check tightness of all crit...

Page 12: ...s Reserved Printed In U S A CAUTION Except for the Laminated Router Table Surface DO NOT wax or use solvents on any other plastic parts NOTE If you have any questions please call our Customer Service...

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