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MARK V MODEL 505/510 ROUTER TABLE

522155

Page 6

of the Mark V Router Table. It can then be

easily and safely reached during opera-

tions.

• The Router switch must be able to stay in

the “on” position without being held by

hand. It also must easily switch off as

needed.

• The Shopsmith Accessory Switch is rec-

ommended if the router motor switch does

not meet the above criteria.

SAWDUST AND CHIPS

Sawdust and chips can be a fire hazard and

breathing sawdust can be a health hazard. The

sawdust from some woods is toxic. To help

protect yourself from sawdust:

Attach the MARK V Model 505/510

Router Table to a dust collection system.

• Or wear a close-fitting dust mask. Clean

or replace the filters in the mask regu-

larly. Also, open a window or use a fan to

ventilate your shop.

MOUNTING ROUTER BITS

MOUNTING ROUTER BITS

MOUNTING ROUTER BITS

MOUNTING ROUTER BITS

MOUNTING ROUTER BITS

• Turn off and unplug the Router before

mounting router bits.

• Follow the recommendations of the Router

manufacturer as to the sizes and types of

router bits to use.

• Make sure the router bit is secured prop-

erly in the collet. Loose bits could work

free and cause serious injury. Insert the

bit fully into the collet and retract it about

1/8".

• Be sure the bit is positioned with the

cutting edge facing to the right.

• Listen for chatter or signs of looseness at

start-up. If you hear, see or suspect prob-

lems, stop the tool immediately, unplug

it, and check the tool thoroughly. Correct

any problem before proceeding. If you

are unable to locate the problem, you can

contact your Shopsmith Service Repre-

sentative or store personnel for advice.

Never operate the Mark V Router Table

if it is not functioning properly.

• Keep bits clean, maintained and sharp.

• Don’t try to make your own collet adapter

to hold different sized bits. Balance is

important at high speeds, so always buy

appropriately sized collets.

TYPES OF ROUTER BITS

Router bits come in a wide variety of shapes

and sizes designed to be used at very high

speeds. The part of the bit mounted in the

router chuck is called the shank and the

rounded extension beyond the cutter on some

bits is called the pilot. The cutting edge of the bit

is called a flute. Router bits have one, two or

three flutes and the more flutes there are on the

bit, the more cuts that can be made per minute.

A higher number of flutes reduces the load on

the motor and produces a smoother cut.

Quality bits are made of high-speed steel, solid

carbide or carbide-tipped steel. High-speed steel

bits are heat treated for extra hardness and to

hold keen cutting edges. Carbide bits (solid or

tipped) are the finest bits available today. Al-

though more expensive, they will out last high

speed steel bits at a 15 to 1 ratio on softwoods

and are high recommended for use on hard-

woods, plastic laminates, plywood and par-

ticle board.

Router bits are generally classified into four

different categories: grooving bits, edge-cut-

ting bits, panel bits and laminate and veneer

trimming bits.

Summary of Contents for MARK V 505

Page 1: ...sembly Inc 1 9 1 1 522180 Router Table With Label Inc 2 1 2 522014 Warning Label 1 3 514667 Table Tube 2 4 514440 Jackscrew 4 5 522136 Table Spacer 6 6 515294 Keps Nut 6 7 522134 Bracket 2 8 120380 Sp...

Page 2: ...INFORMATION IN THE IN STRUCTION MANUAL ALSO READ UNDERSTAND AND FOLLOWALLtheinformationthatcame with your Router Motor and the Router Table Plate Package Read the Safety section complete the Assembly...

Page 3: ...onottrytostopthetoolbygrabbingthe workpiece or any part of the tools Turn off the tool and let it come to a complete stop by itself Donotleavethetoolrunningunattended Turn off the power Don t leave th...

Page 4: ...AlwaysuseaFixture Fence MiterGauge with Safety Grip and or Starter and GuidePinstohelpcontroltheworkpiece Always feed the workpiece against the rotation of the bit not with it Otherwise thebitwillgrab...

Page 5: ...age your ears and are recommendedforALLuseswithRouters mounted in Router Tables GU GU GU GU GUARDING FOR R ARDING FOR R ARDING FOR R ARDING FOR R ARDING FOR ROUTING OUTING OUTING OUTING OUTING Most sh...

Page 6: ...ems stop the tool immediately unplug it and check the tool thoroughly Correct any problem before proceeding If you are unable to locate the problem you can contact your Shopsmith Service Repre sentati...

Page 7: ...he cutting edge is nicked take the bit to a professional sharpening service TOOLS NEEDED In addition to the tools provided with your MARK V Model 505 510 Router Table you will need the following from...

Page 8: ...able Tube 3 to the Router Table See Figure 5 6 TightenalltheJackscrews 4 oftheRouter Table in place 7 Slide the Connector Tubes into the Saw Table Tubes See Figure 3 8 Tighten the Jackscrews 4 of the...

Page 9: ...sened they may tend to drop down from the Router Table 4 Install and adjust the Guard WARNING The Guard 515704 for freehand cuts is an accessory Itnotonlyimprovessafeoperations but also acts as a Dust...

Page 10: ...to right gradually againstthePinandintotherotatingRouterBit to start your cut 1 Install your Router Bit For rabbets use a special Rabbeting Bit with a Pilot of the appropriatediameter 5 Make the cut A...

Page 11: ...l noise or vibration MAINTENANCE SCHEDULE As needed HaveRouterBitssharpened Every 5 hours of running time Clean the Router Table thoroughly Check alignments and adjustments Check tightness of all crit...

Page 12: ...s Reserved Printed In U S A CAUTION Except for the Laminated Router Table Surface DO NOT wax or use solvents on any other plastic parts NOTE If you have any questions please call our Customer Service...

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