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INTRODUCTION 

 

Thank you for purchasing this product. The proper care and maintenance that your vehicle 
requires is outlined in this manual. Following these introduction will ensure a long trouble-free 
operating life of this vehicle and your satisfaction with it. 

 

SAFETY WARNING 

 

SAFETY WARNINGS 

This vehicle is NOT A TOY and ONLY used in closed off areas remote from public road traffic. 
Never permit children under age 12 to operate this vehicle. 
Adult’s supervision is required if children under age 16. 

 

WARNING:

   

Riding this vehicle can be a hazardous activity. Certain conditions may cause the equipment to 
fail without fault of the manufacturer. Like other vehicles, the Mini Dirt Bike can and is intended 
to move, and it is therefore possible to lose control, fall off and/or get into dangerous situations 
that no amount of care, instruction or expertise can eliminate. If such things occur you can be 
seriously injured or die, even when using safety equipment and other precautions. RIDE AT 
YOUR OWN RISK AND USE COMMON SENSE. 

 

This manual contains many warnings and cautions concerning the consequences of failing to 
maintain, inspect or properly use your mini dirt bike. Because any incident can result in serious 
injury or even death, we do not repeat the warning of possible serious injury or death each 
time such a possibility is mentioned. 

 

APPROPRIATE RIDER USE AND PARENTAL SUPERVISION 

 

This manual contains important safety information and use tips to help you and your child 
operate and handle the mini dirt bike. Carefully read the manual in its entirely together with 
your child before letting your child ride it for first time. The manual also contains important 
information on servicing the vehicle. 
It is your responsibility to review the manual and make sure that all riders understand all 
warnings, cautions, instructions and safety topics and assure that the riders are able to safely 
and responsibly use this product and protect your child from injury. We recommend that you 
periodically review and reinforce the information in this manual with your child, and that you 
inspect and maintain your children’s vehicle to insure their safety. 

The recommended rider 

age of 12 years

 

is only an estimate, and can be affected by the rider’s size, weight or skills. 

Any rider unable to fit comfortably on this vehicle should not attempt to ride it. 
 

It is important and necessary to conduct the technical training for your child before first 
use. To get the training information, please contact the dealer who you purchase the 
vehicle from. Before your child complete the training, do not let your child use this 
vehicle. 

 
Children often underestimate or fail to recognize the dangerous situation, you should make it 
clear to your child that should not, under any circumstances, operate the vehicle without 
supervision and that your child may only drive at speed that are commensurate with the child’s 
riding ability and other road condition. 

 
A parent’s decision to allow his or her child to ride this product should be based on the 
child’s maturity, skill and ability to follow rules. 

 

 

Summary of Contents for DEMON

Page 1: ... manual before using NOTE Manual illustrations are for demonstration purposes only Illustrations may not reflect exact appearance of actual product Specifications subject to change without notice OFF ROAD USE ONLY NEVER OPERATE THIS VEHICLE IF YOU ARE UNDER AGE 12 ...

Page 2: ... and use tips to help you and your child operate and handle the mini dirt bike Carefully read the manual in its entirely together with your child before letting your child ride it for first time The manual also contains important information on servicing the vehicle It is your responsibility to review the manual and make sure that all riders understand all warnings cautions instructions and safety...

Page 3: ...resent Do not activate the speed control on the hand grip unless you are on the vehicle and in a safe outdoor environment suitable for riding The vehicle was manufactured for performance and durability but are not impervious to damage Jumping or other aggressive riding can over stress and damage any product including this vehicle and the rider assumes all risks associated with high stress activity...

Page 4: ...refill the fuel Before o refilling the fuel stop the engine and cool it down 2 minutes or more If any gasoline is spilt or smelled or any danger of explosion felt do not run the engine Do not check any spark while keeping the spark plug removed Do not run the engine with the exhaust or air cleaner cover removed Do not touch any hot muffler or engine part Otherwise it may cause a burn When the engi...

Page 5: ...ATTENTION TO SAFE OPERATION LOCATION OF WARNING STICKER Sticker A is located on the left side of fuel tank Sticker B is located on the rear fender ...

Page 6: ... the rear fender Sticker D is located on the left side of engine PIN LOCATION PIN is stamp marked on an aluminum plate that is riveted on the steering column PIN means the Product Identify Number which is unique for each unit ...

Page 7: ...te 4 mudguard 5 fork 6 front wheel tire 7 front brake disc 8 front brake caliper 9 exhaust heat protection 10 gear box 11 footrest 12 side stand 13 chain cover 14 rear wheel tire 15 left plastic fairing 16 handle rubber grip 17 rear brake lever 18 throttle ...

Page 8: ...1 plastic frame cover 22 fuel tank 23 right plastic fairing 24 engine pull starter 25 carburetor 26 air filter 27 chain 28 rear shock absorber 29 swing arm 30 rear brake caliper 31 rear brake disc 32 rear driven sprocket 33 exhaust ...

Page 9: ...o 30 40 minutes for assembly Required Tools Some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort The list of tool required is as follows Open end wrench 10mm 13mm 17mm 22mm Allen wrench 5mm 6mm 8mm Assembly illustration and instruction ASSEMBLY HANDLEBAR WARNING Failure to properly adjust and tighten the bolts that affix the...

Page 10: ...r of mudguard E 2 Install the bolt C bush D into the upper splintage B and tighten the bolt with 10mm socket spanner A Number board B upper splintage C bolt M6X25 D bush 8X1 0X15 E location pillar ASSEMLY FRONT WHEEL AND REAR SHOCK ABSORBER 1 put the wheel A on the right position to place the disc E between the brake caliper pad 2 mount the axle B through the left fork bush D wheel bush D and righ...

Page 11: ...y to inflate your tires first make sure the pressure gauge is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately Important information of use guider for tire Note Tire is the only contact between the vehicle to the road the safety of various driving activity depends on the small area of tire where contact ...

Page 12: ...ECIFICATION SHEET Engine type single cylinder 2 stroke forced air cooling Power output 1 6kw 7500rpm Max torque 2 0 N m 3600rpm Displacement ml 44 Fuel Petrol mixed with 4 2 stroke engine oil Compression Ratio 7 5 1 Transmission automatic with centrifugal clutch Start method manual pull start Max speed km h 40 Front suspension Telescopic fork Rear suspension mono shock absorber Tyre front rear 2 5...

Page 13: ...tention should be paid to the following parts Footrest Engine sprockets Racing version only Shock absorber Engine bolts and nuts Rear sprocket ECOLOGIC DRIVE The noise and the pollution of every vehicle depend on how it is driven We strongly recommend you to drive steadily without strong acceleration and deceleration During off road use do not damage the environment avoid noise and everything that...

Page 14: ...alve A ON open Sharply pull on the starter as shown in the figure while slightly turning the throttle twist grip Always close the fuel tank valve when the engine is off Note With the engine cold act on the starter by pushing up lever B start the engine and wait for a short then reposition the lever to its former position AIR FILTER Air filter A is located under the rear shock absorber and is direc...

Page 15: ...lectrode Check as well that there are on cracks in the insulation or corroded electrodes If so replace immediately When replacing the spark plug screw it in by hand until it stops then tighten with a wrench Adjusting chain Checking the drive chain periodically to ensure longer chain life Always keep it lubricated and tighten the chain as follows Step 1 Use the cross screwdriver to loose the 3pcs s...

Page 16: ...until the required brake adjustments is attained Most of brake adjustments are complete at this step if the brake still need the further adjustment Step 2 With 10mm open spanner loose the brake cable and adjust the brake caliper arm to make the cable length 30mm from arm to the pillar Step 3 With 8mm open spanner to loose the nut of friction pad and with 2 5mm allen wrench to adjust the inner scre...

Page 17: ...will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven products due to run out to tolerance of the free wheel and sprocket The chain should be adjusted to the ideal tension with chain in the tightest spot Proper chain alignment must be maintained The wheel must not be skewed if the chain is noisy or...

Page 18: ...e travel exceeds 3 mm as measured on the rim of the twist grip Perform the adjustment by lifting dust cap B CAUTION Always release the remaining fuel from the carburetor after use every time following the below steps 1 use a screwdriver to screw out the drain plug at the bottom of carburetor 2 release the remaining fuel 3 use a screwdriver to tighten the drain plug securely ...

Page 19: ...r a few Moments If engine still doesn t start remove the spark plug and dry it off Engine misfires Spark plug has irregular electrode distance Restore correct distance Spark pug is dirty Clean or replace Engine overheats and loses power Silencer partially obstructed Contact an authorized dealer Exhaust clearance partially obstructed Mix too lean Delayed ignition Contact an authorized dealer Jet ma...

Page 20: ...iding Never operate this vehicle if you are under age 12 Never use the vehicle on public road OFF ROAD use only Never ride with a passenger Always use an approved helmet and protective gear NEVER use with drugs or alcohol Cold tire pressure ...

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