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Model W1850 (For Machines Mfd. Since 06/17)

Summary of Contents for W1850

Page 1: ...R Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT SEPTEMBER 2017 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR F...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...1 Unpacking 11 Items Needed for Setup 11 Inventory 12 Hardware Recognition Chart 13 Machine Placement 14 Cleaning Machine 14 Bench Mounting 15 Assembly 16 Dust Collection 20 Test Run 21 OPERATIONS 22...

Page 4: ...for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Su...

Page 5: ...Length x Width x Height 15 x 22 x 14 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 4A Minimum Circuit Size 15A Connection Type Cord Plug Power...

Page 6: ...c Sandpaper Backing Type PSA Table Length 10 in Table Width 4 in Table Thickness 3 4 in Table Tilt Left 0 Right 45 deg Table to Floor Height 5 1 2 in Construction Materials Base Formed Steel Table Gro...

Page 7: ...ch with Disabling Key N Rubber Machine Feet O Sanding Belt Table Lock Handle P Sanding Belt Table Become familiar with the names and locations of the controls and features shown below to better unders...

Page 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 9: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 10: ...ce when sanding small workpieces and keep hands and fingers at least 2 away from sanding surface WORKPIECE INSPECTION Nails staples knots or other imperfections in workpiece can be dislodged and throw...

Page 11: ...nts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated o...

Page 12: ...one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 1 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle In...

Page 13: ...discard all plastic bags and packing materials to eliminate c h o k i n g s u f f o c a t i o n hazards for children and animals Keep machine disconnected from power until instructed otherwise Descrip...

Page 14: ...inning setup lay these items out and inventory them Note If you cannot find an item on this list carefully check around inside the machine and packaging materials Often these items get lost in packagi...

Page 15: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Page 16: ...me you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this rust preventative but the following steps wo...

Page 17: ...llow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage The strongest mounting option is a Through Mount see...

Page 18: ...left side of base taking care not to pinch power cords between assembly and base 3 Place V belt around both pulleys and secure belt housing assembly with 2 M10 1 5 x 20 cap screws 10mm lock washers an...

Page 19: ...hillips head screw V Belt Rear Cover Wing Nut 6 Insert 1 M4 7 x 8 Phillips head screw and 1 4mm flat washer into left inside mounting bracket of the V belt safety cover see Figure 12 Hold it in place...

Page 20: ...at washers 13 Gently lay sander on flat surface as shown in Figure 16 and place thin piece of cardboard approximately 1 16 thick over sanding disc Cardboard acts as spacer when installing disc table 1...

Page 21: ...g belt support 18 Loosen Phillips head screw and align scale indicator with the 0 mark on table angle scale see Figure 19 Re tighten screw 19 Install belt table with a 1 16 maximum clearance from sand...

Page 22: ...rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the dust collector and the machi...

Page 23: ...e 2 Before connecting power spin sanding disc by hand to check sanding belt tracking If sanding belt tracks straight proceed to Step 4 If sanding belt does not track straight refer to Sanding Belt Tra...

Page 24: ...risk of eye injury and long term respiratory damage always wear safety glasses and a respirator while operating this machine To complete a typical operation the operator does the following 1 Examines...

Page 25: ...ft side of sanding disc to center of sanding disc 5 Slowly and with light pressure move workpiece into left side of sanding disc See Figures 25 27 for examples of disc sanding Always keep workpiece on...

Page 26: ...e of sanding belt table for operation 3 Connect sander to power turn it ON and allow it to reach full speed 4 Place workpiece on sanding belt table then slowly and with light pressure move workpiece i...

Page 27: ...elts Both our silicon carbide and aluminum oxide sanding belts come in 2 packs and are available in grits from 80 220 Silicon Carbide model grit D1270 60 D1271 80 D1272 100 D1273 120 D1274 150 D1275 1...

Page 28: ...ll size without top is 32 H x 26 W x 26 D table top and shelf not included D1053 8 Dial Caliper These precision dial calipers can measure small part sizes and thickness of everything from lumber to a...

Page 29: ...erformance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check Loose mounting bolts Damaged or worn sanding belt or disc Worn or...

Page 30: ...pulley Changing Sanding Belt Some sanding belts are designed to sand in only one direction and will have a direction indicated on the back of the belt The Model W1850 is designed so that the sanding...

Page 31: ...indicator see Figure 33 position red scale indicator over 0 mark on angle scale then re tighten screw To change sanding disc do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove sanding disc table...

Page 32: ...ust cover dust port and disc table 3 Gently lay sander on its back Loosen but do not remove two cap screws securing belt housing assembly shown in Figure 34 4 Position belt housing assembly so there i...

Page 33: ...ve pressure on sanding surface 2 Machine undersized for task 3 Workpiece material not suitable for machine 4 V belt loose slipping 5 Motor wired incorrectly 6 Pulley slipping on shaft 7 Plug receptacl...

Page 34: ...orkpiece 1 Sandpaper too coarse for desired finish 2 Workpiece sanded across grain 3 Too much sanding force on workpiece 4 Workpiece held still against the belt disc 1 Use finer grit sanding belt disc...

Page 35: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 36: ...however always use the diagram on the inside of the junction box cover when rewiring your motor BLACK WHITE GREEN COLOR KEY Bk Wt Gn ON OFF Toggle Switch MOTOR 1 3 HP 1 PH Start Capacitor 240uF 125VAC...

Page 37: ...50 51 52 64 65 66 67 68 69 72 80 81 1 2 3 4 5 6 7 8 9 12 13 14 15 16 18 10 11 19 20 21 53 54 55 57 58 59 56 62 63 61 60 70 71 17 56 1 56 2 39 41 38 110 120 121 122 123 124 125 47 127 128 129 130 131 1...

Page 38: ...MM 106 X1850106 V BELT DISC SAFETY COVER 26 X1850026 CAP SCREW M6 1 X 10 107 X1850107 V BELT O 460 27 X1850027 CAP SCREW M10 1 5 X 15 108 X1850108 V BELT REAR COVER 28 X1850028 LOCK WASHER 10MM 109 X1...

Page 39: ...1 1 Scale Labels are actual size Labels must be made of chemical resistant material COPYRIGHT WOODSTOCK INTERNATIONAL INC FOR SHOP FOX MACHINES ONLY DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WR...

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Page 41: ...Model W1850 For Machines Mfd Since 06 17...

Page 42: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 43: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

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