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Summary of Contents for W1745W

Page 1: ...2 Online Technical Support techsupport woodstockint com COPYRIGHT FEBRUARY 2016 BY WOODSTOCK INTERNATIONAL INC REVISED SEPTEMBER 2016 WK WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAP...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...26 Recommended Adjustments 27 Tightening V Belt 27 OPERATIONS 28 General 28 Operation Overview 28 Stock Inspection Requirements 29 Setting Depth of Cut 30 Squaring Stock 31 Surface Planing 32 Edge Jo...

Page 4: ...k our website for an updated version We post current manuals and manual updates for free on our website at www woodstockint com Alternatively you can call our Technical Support for help Before calling...

Page 5: ...h x Width x Height 53 x 21 x 15 in Carton 2 Type Cardboard Box Content Stand Weight 99 lbs Length x Width x Height 21 x 17 x 29 in Electrical Power Requirement 120V Single Phase 60 Hz Full Load Curren...

Page 6: ...on Cutterhead Type 3 Knife Cutterhead Diameter 2 1 2 in Cutterhead Speed 4900 RPM Knife Information Number of Knives 3 Knife Type HSS Single Sided Knife Length 6 in Knife Width 3 4 in Knife Thickness...

Page 7: ...TL Yes Features Beds Slide on Dovetailed Ways Center Mounted Fence with Positive Stops at 45 90 and 135 Degrees Handwheel Adjusted Outfeed Table Lever Adjusted Infeed Table w Depth Gauge Pedestal Moun...

Page 8: ...er understand the instructions in this manual For Your Own Safety Read Instruction Manual Before Operating Jointer a Wear eye protection b Always keep cutterhead and drive guards in place and in prope...

Page 9: ...controls depth of cut Outfeed Table Handwheel Adjusts position of outfeed table Only used when setting outfeed table even with cutterhead knives Fence Movement Controls Figure 3 Fence Adjustment Knob...

Page 10: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 11: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 12: ...om infeed side to outfeed side without stopping until cut is complete Never back work toward infeed table SECURE KNIVES INSERTS Loose knives or improp erly set inserts can become dangerous projec tile...

Page 13: ...nts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated o...

Page 14: ...ne Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 4 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Inst...

Page 15: ...r Degreaser As Needed Disposable Shop Rags As Needed Items Needed for Setup USE helpers or power lifting equipment to lift this machine Otherwise serious personal injury may occur Wear safety glasses...

Page 16: ...t Arm 1 M Dust Port 1 N Leveling Feet 2 O Locking Foot Pedal Assembly 1 P V Belt 1 Tools and Hardware Figure 7 Qty Q Hex Stud M10 1 5 x 16 Jointer Cabinet 3 R Hex Wrenches 3 4 5 6mm 1 Ea S Cord Clamps...

Page 17: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Page 18: ...or required space allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate t...

Page 19: ...1 Lay cabinet on its side and install leveling feet as shown in Figure 9 Figure 9 Installing leveling feet into bottom of cabinet 2 Attach foot pedal assembly to cross brace at bottom of cabinet with...

Page 20: ...tterhead pulley see Figure 14 11 Loosen four bolts nuts securing motor mount brackets see Figure 13 allow motor to slide down so its weight tensions the belt then retighten bolts nuts Note When proper...

Page 21: ...ch carriage mounting bracket to jointer table with 4 M8 1 25 x 35 cap screws 4 8mm lock washers and 4 8mm flat washers see Figure 15 Note Set screws located between carriage mounting holes Figure 16 m...

Page 22: ...ssembly are properly tightened see Figure 18 Figure 18 Attaching fence assembly into carriage 16 Thread fence tilt handle into fence see Figure 19 17 Move fence backward as far as it will go x 2 Figur...

Page 23: ...on spring is mounted on cutterhead guard shaft to help it return to its proper position over cutterhead after a cutting operation This tor sion spring must have spring pressure during guard installati...

Page 24: ...Figure 25 Securing cords to backside of control panel pedestal Power Cord Cord Clamps x 2 Control Panel Cord 23 Plug motor cord into backside of control box then secure power cord and control panel c...

Page 25: ...Figure 26 Attaching handwheel to outfeed table shaft 25 Thread infeed table lever into adjustment plate shown in Figure 27 and tighten hex nut against adjustment plate to secure lever in place 26 Ass...

Page 26: ...CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the...

Page 27: ...POWER 2 Remove rear access panel and move remove cutterhead guard away to access full length of table 3 Rotate cutterhead pulley until a knife is at TDC as illustrated in Figure 30 4 Place straightedg...

Page 28: ...re functioning properly If you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshoot...

Page 29: ...4 Table Parallelism Page 47 The final step in the setup process must be done after approximately 16 hours of operation During this first 16 hours the V belts will stretch and seat into the pulley groo...

Page 30: ...anual BEFORE using machine To reduce the risk of eye injury and long term respiratory damage always wear safety glasses and a respirator while operating this machine DO NOT investigate problems or adj...

Page 31: ...you process with the jointer is clean and free of any dirt nails staples tiny rocks or any other foreign objects that may damage the jointer blades or create a fire hazard if drawn into dust collector...

Page 32: ...teps 1 Loosen jam nut and stop screws shown in Figure 39 but do not completely remove them 2 Lower table to maximum desired depth of cut 3 Tighten lower stop screw until it contacts stop pin shown in...

Page 33: ...r A thickness planer flattens opposite workpiece face see Figure 42 Figure 41 Surface plane using jointer Figure 42 Surface plane using thickness planer Figure 43 Edge joint using jointer Figure 44 Ri...

Page 34: ...mly against fence and tables during the entire cut IMPORTANT Keep hands at least 4 away from cutterhead during the entire cut Instead of allow ing a hand to pass directly over cutterhead lift it up an...

Page 35: ...epth for each pass IMPORTANT For safety reasons cutting depth should never exceed 1 8 per pass 3 Set fence to 90 4 Start jointer 5 Place workpiece firmly against fence and infeed table IMPORTANT To en...

Page 36: ...ce down 5 Start jointer 6 With a push block in your leading hand press workpiece against table and fence with firm pres sure and feed workpiece over cutterhead with a push block in your trailing hand...

Page 37: ...kpiece must face toward table and fence 7 Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during entire cut IMPORTANT Keep hands at least 4 away from cutte...

Page 38: ...els and a diagonal stone for flat edges Each stone has four surfaces which can be adjusted to provide a fresh sharpening surface W1211A Steel Body Jig Our patented jointer knife setting jig for the pe...

Page 39: ...om your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check Inspect cutters for damage or wear Check for loose mounting bolts nuts Check c...

Page 40: ...nt 1 2 Drops Lubrication Frequency As Needed Lower both infeed and outfeed table to access the sliding ways Place a couple of drops of oil at top of each sliding surface as needed and move tables up a...

Page 41: ...scale mark 4 Place knife jig on cutterhead directly over a knife as shown in Figure 56 5 Carefully inspect how the jig touches cutterhead and knife If both outside legs of jig sit firmly on cutterhea...

Page 42: ...ill provide unrestricted access to cutterhead 3 Remove cabinet rear access panel to expose cutterhead pulley 4 Rotate cutterhead pulley to provide good access to cutterhead knives 5 Loosen cutterhead...

Page 43: ...g jig to set knife height 1 4 2 3 8 Snug gib bolts tight enough to just hold knife in place 9 Repeat Steps 5 9 with remaining knives 10 Rotate cutterhead to first knife you started with Slightly tight...

Page 44: ...top Bolt 135 Fence Stop Bolt 2 Loosen jam nut shown in Figure 64 3 Adjust 45 stop bolt until it contacts back of fence 4 Retighten jam nut loosened in Step 2 and re check 45 square to ensure fence is...

Page 45: ...in Figure 67 2 Using angle gauge set for 135 adjust fence to 135 45 outward position 3 Loosen jam nut on 135 stop bolt see Figure 68 4 Turn 135 stop bolt to adjust fence angle Bolt head will act as a...

Page 46: ...you do this prior to making any adjustments Tools Needed Qty Hex Wrench 4mm 1 Open End Wrench 10mm 1 To adjust table gibs do these steps 1 Loosen both jam nuts on the gib screws shown in Figure 70 2 O...

Page 47: ...and outfeed tables 4 Loosen upper jam nut and upper stop screw to prevent obstruction of infeed table movement see Figure 71 5 Place straightedge across infeed and outfeed tables 6 Adjust infeed table...

Page 48: ...nd replace it with a new one Make sure V belt is seated in pulley 4 Follow Steps 4 5 in Tensioning V Belt on this page to set correct belt tension then tighten motor mount bracket fasteners see Figure...

Page 49: ...parallelism Table parallelism is adjusted by inserting shims between the dovetailed ways of the outfeed table to make it paral lel with the infeed table Once this adjustment is made the outfeed table...

Page 50: ...to each other and must be adjusted Proceed to Step 6 6 Insert feeler gauge between table and straightedge where gap is greatest see Figure 77 Maximum allowable tolerance is 0 003 7 Loosen outfeed tab...

Page 51: ...knives Page 40 5 Clear blockages move machine closer to dust collector upgrade dust collector 6 Tension replace belt Page 46 clean belt ensure pulleys are aligned Page 18 7 Re align pulleys replace sh...

Page 52: ...e knives Page 40 5 Reduce feed rate 6 Reduce cut depth Page 30 7 Clear blockages ensure dust collector is operating efficiently upgrade dust collector Fuzzy grain 1 Wood has high moisture content 2 Du...

Page 53: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 54: ...Power Indicator Light ON OFF Switch AD11 25 40 1G Neutral Hot Ground 110 VAC 5 15 Plug U2 U1 Z2 Z1 JKD JIEKEDA CD60 250MFD 125VAC Figure 80 ON OFF switch panel backside STOP Read Page 51 Before Wirin...

Page 55: ...8 46 47 49 22V2 1 22V2 2 22V2 4 22V2 7 22V2 6 22V2 5 22V2 3 22V2 8 22V2 9 22V2 23 24 25 26 32 33 34 35 36 38 39 39 39 39 42 43V2 37 41 41 2 3 4 6 7 29 30 9 9 8 28 1 7 8 9 10 17 12 13 11 31 7 18 19 20...

Page 56: ...14 X1745W014 STANDOFF HEX M10 1 5 X 16 HEAD 64L 35 X1745W035 CAP SCREW M8 1 25 X 100 15 X1745W015 FLAT WASHER 10MM 36 X1745W036 TROLLEY BRACKET 16 X1745W016 LOCK WASHER 10MM 37 X1745W037 LOCK NUT M10...

Page 57: ...45W113 CAP SCREW M6 1 X 16 149 X1745W149 EXT TOOTH WASHER 5MM 114 X1745W114 PHLP HD SCR M5 8 X 16 150 X1745W150 LOCK WASHER 5MM 115 X1745W115 FLAT WASHER 5MM 151 X1745W151 HEX NUT M5 8 116 X1745W116 P...

Page 58: ...W212 KEY 5 X 5 X 30 203 X1745W203 FLAT WASHER 10MM 213 X1745W213 BEARING BLOCK RIGHT 204 X1745W204 LOCK WASHER 10MM 214 X1745W214 SET SCREW M6 1 X 10 205 X1745W205 HEX NUT M10 1 5 215 X1745W215 CUTTER...

Page 59: ...AM 307 X1745W307 FENCE CARRIAGE 328 X1745W328 FLAT WASHER 10MM 308 X1745W308 SHOULDER BOLT M8 1 25 X 10 10 X 5 329 X1745W329 ADJUSTABLE HANDLE M10 1 5 X 50 309 X1745W309 SWING STOP 330 X1745W330 FENCE...

Page 60: ...or when using this machine DANGER WARNING WARNING ROTATING CUTTERHEAD BELOW KICKBACK HAZARD 1 Ensure outfeed table is even with knives 2 Never exceed the maximum depth of cut 3 Do not stand directly b...

Page 61: ...59 Model W1745W For Machines Mfd Since 9 16 PARTS...

Page 62: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 63: ...thin the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and...

Page 64: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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