Shinko PCB1 Instruction Manual Download Page 132

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12.3

Control

Problem

Possible Cause

Solution

Even though

program control

is executed, the

control is advanced

and the program is

finished soon.

The step time of the performing

pattern number is set to 00:00.

Set the step time to a suitable value.

Step does not

progress.

Program control is suspended

(Hold function).

While program control is

suspended, the PV Display and

RUN indicator flash.

Press the RUN key.

Suspension of control will be cancelled, and

program control will resume.

The Wait function is working.

If the Wait function works, the

PV Display and PTN/STEP

Display flash.

Press the RUN key for approx. 1 second

to cancel the Wait function.

The Wait function will be cancelled,
and program control will continue.

PV does not rise or

fall.

Sensor is out of order.

Replace the sensor.

Check whether the sensor or

control output terminals are

securely mounted to the

instrument input terminals.

Ensure that the sensor or control output

terminals are mounted to the instrument

input terminals securely.

Check whether the wiring of

sensor or control output terminals

is correct.

Wire them correctly.

Control output
OUT1 or OUT2
remains in an ON
status.

OUT1 or OUT2 low limit value is set
to 100% or higher.

Set it to a suitable value.

The control output
OUT1 or OUT2
remains in an OFF
status.

OUT1 or OUT2 high limit value is
set to 0% or less.

Set it to a suitable value.

The PV Display

indicates

er20.

AT has not been completed even if

approx. 4 hours have elapsed

since AT started.

Manually set P, I, D and ARW values.

Summary of Contents for PCB1

Page 1: ...PROGRAMMABLE CONTROLLER PCB1 INSTRUCTION MANUAL ...

Page 2: ...nt should be used in accordance with the specifications described in the manual If it is not used according to the specifications it may malfunction or cause a fire Be sure to follow the warnings cautions and notices If they are not observed serious injury or malfunction may occur The contents of this instruction manual are subject to change without notice Care has been taken to ensure that the co...

Page 3: ... To avoid this instrument from being used as a component in or as being utilized in the manufacture of weapons of mass destruction i e military applications military equipment etc please investigate the end users and the final use of this instrument In the case of resale ensure that this instrument is not illegally exported 1 Installation Precautions Caution This instrument is intended to be used ...

Page 4: ...er source to come into contact with the sensor Use a thermocouple and compensating lead wire according to the sensor input specifications of this controller Use the 3 wire RTD according to the sensor input specifications of this controller For DC voltage input side input terminal number of 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC differs from that of 0 to 1 V DC Terminal Number DC Voltage Input 21 sid...

Page 5: ... Input 1 and CT Input 2 23 4 4 8 Transmission Output 24 4 4 9 Event Input DI1 and DI2 24 5 Outline of Key Operation and Each Mode 26 5 1 Outline of Key Operation 26 5 2 Registering Settings and Selections 28 5 3 How to Read Setting Items 28 6 Initial Settings 29 7 Basic Settings and Operation 37 7 1 Procedure of Basic Settings and Operation 37 7 2 Program Pattern Setting 38 8 Explanation of Settin...

Page 6: ...on 105 10 3 Heater Burnout Alarm Action 106 10 4 Alarm Action 107 10 5 OUT2 Heating Cooling Control Action 109 10 6 OUT2 Heating Cooling Control Action When Setting Dead Band 110 10 7 OUT2 Heating Cooling control Action When Setting Overlap band 111 11 Specifications 112 11 1 Standard Specifications 112 11 2 Optional Specifications 126 12 Troubleshooting 129 12 1 Indication 129 12 2 Key Operation ...

Page 7: ... output OUT2 Direct current output Option 2 0 Option 2 not needed 1 C5W 20A 3 Serial communication Heater burnout alarm output Event input 4 2 C5W 100A 3 Serial communication Heater burnout alarm output Event input 4 3 EIW 20A 3 Event input Heater burnout alarm output 4 EIW 100A 3 Event input Heater burnout alarm output 5 EIT 2 Event input Transmission output 4 20 mA DC 6 C5 Serial communication R...

Page 8: ...A Serial communication Heater burnout alarm output 100 A Event input 2 Input MULTI RANGE Multi range input Control output Event output O1 3 A 250 V AC Control output OUT1 EV1 3 A 250 V AC Event output EV1 O2 3 A 250 V AC Control output OUT2 EV3 3 A 250 V AC Event output EV3 Power supply Power consumption 100 to 240 V AC 50 60 Hz 11 VA Serial number No 173F05000 1 Terminal arrangement diagram diffe...

Page 9: ...or alternately indicate the pattern number and step number Flashes during Wait action or when the step number is indicated If SV digital reception is selected in Communication protocol r is indicated PTN indicator Orange Lights up when the pattern number is indicated on the PTN STEP Display STEP indicator Orange Lights up when the step number is indicated on the PTN STEP Display PTN STEP indicator...

Page 10: ...gram control Hold function DOWN key In setting mode decreases the numerical value PTN key Pattern key During program control STOP in Standby selects program pattern number to perform or to set By pressing during program control RUN moves to Monitor mode In Monitor mode switches the indication items FAST key In setting mode makes the numeric value change faster During program control RUN makes step...

Page 11: ... the following operations can be conducted from an external computer using the Console software SWC PCB101M Tool cable connector is at the top of the instrument Reading and writing of step SV step time PID and various set values Reading of PV and action status Function change Tool cable CMD 001 Top view of the case ...

Page 12: ... Scale mm Size when mounting brackets or terminal cover sold separately are mounted Fig 3 1 1 3 2 Panel Cutout Scale mm Caution If horizontal close mounting is used for the controller IP66 specification Drip proof Dust proof may be compromised and all warranties will be invalidated Fig 3 2 1 Gasket Mounting bracket Terminal cover sold separately ...

Page 13: ... 13 3 3 CT Current Transformer External Dimensions Scale mm CTL 6 S H for 20 A CTL 12 S36 10L1U for 100 A Fig 3 3 1 ...

Page 14: ...igid panel to ensure it adheres to the Drip proof Dust proof specification IP66 If the horizontal close mounting is used for the controller IP66 specification Drip proof Dust proof may be compromised and all warranties will be invalidated Mountable panel thickness 1 to 7 mm 1 Insert the controller from the front side of the control panel Fig 3 4 1 1 If the Drip proof Dust proof specification IP66 ...

Page 15: ... in place with the screws Fig 3 4 1 2 The torque is 0 1 N m Fig 3 4 1 2 3 4 2 How to Remove the Mounting Bracket and Unit 1 Turn the power to the unit OFF and disconnect all wires before removing the unit 2 Loosen the screws of the mounting brackets and remove the mounting brackets 3 Pull the unit out from the front of the control panel ...

Page 16: ...ve a built in power switch circuit breaker and fuse It is necessary to install a power switch circuit breaker and fuse near the controller Recommended fuse Time lag fuse rated voltage 250 V AC rated current 2 A For a 24 V AC DC power source do not confuse polarity when using direct current DC Do not apply a commercial power source to the sensor which is connected to the input terminal nor allow th...

Page 17: ...DA EV3D options P24 Insulated power output 24 V DC P24 option TC Thermocouple input RTD RTD input DC Direct current DC voltage input CT1 CT current transformer input 1 C5W EIW W options CT2 CT current transformer input 2 C5W EIW W options RS 485 Serial communication RS 485 C5W C5 options EVENT INPUT Event input DI1 C5W EIW EIT C5 EI options Event input DI2 C5W EIW EIT C5 EI options EV3 Event outpu...

Page 18: ...inal MFG Co Ltd VD1 25 B3A Ring type Nichifu Terminal Industries Co Ltd TMEV1 25 3 Japan Solderless Terminal MFG Co Ltd V1 25 3 Fig 4 2 1 4 3 When Using a Terminal Cover When using a terminal cover sold separately make sure the longer side is on the back left and right side of the case Pass the wires from terminal numbers 13 to 24 between terminal covers Fig 4 3 1 Fig 4 3 2 PCB1 top view Mount the...

Page 19: ...l output OUT2 is available Specifications of Control output OUT1 and OUT2 are shown below Relay contact 1a Control capacity 3 A 250 V AC resistive load 1 A 250 V AC inductive load cos 0 4 Electrical life 100 000 cycles Minimum applicable load 10 mA 5 V DC Non contact voltage for SSR drive 12 V DC 15 Max 40 mA short circuit protected Direct current 4 to 20 mA DC Load resistance Max 550 Relay contac...

Page 20: ...ble when EV3D or EI option is ordered Specifications of Event output EV1 EV2 and EV3 are shown below Relay contact 1a Control capacity 3 A 250 V AC resistive load 1 A 250 V AC inductive load cos 0 4 Electrical life 100 000 cycles Minimum applicable load 10 mA 5 V DC Event Output EV1 Event Output EV2 Event Output EV3 4 4 5 Insulated Power Output If P24 option is ordered the Insulated power output i...

Page 21: ...cation converter IF 400 sold separately Fig 4 4 6 2 FG FG USB communication cable CMC 001 1 sold separately Host computer USB port YA YB SG YA YB SG YA YB SG Shield wire Shield wire YA YB COM PCB1 RXD TXD DCD DTR DSR RTS CTS 2 3 5 1 4 6 7 8 GND RI 9 CDM FG FG FG YA YB SG YA YB SG Shield wire 4 3 1 6 Host computer D sub 9 pin connector YA YB SG Shield wire Communication converter IF 400 sold separa...

Page 22: ...ocol Update cycle 250 ms Wiring For the PCB1 and controllers with the communication function connect YA to YA YB to YB SG to SG terminal respectively Up to 31 units can be connected Wiring example of PCB1 and controllers with communication function Fig 4 4 6 3 Shield wire Connect only one end of the shield to the FG terminal to avoid a ground loop If both ends of the shield wire are connected to t...

Page 23: ... the CT current transformer provided and pass one lead wire of the heater circuit into the hole of the CT Fig 4 4 7 1 When wiring keep the CT wire away from AC sources or load wires to avoid the external interference Fig 4 4 7 1 When using 3 phase pass any 2 lead wires of R S T into the CT and connect them to CT1 and CT2 terminals Fig 4 4 7 2 Fig 4 4 7 2 Power supply CT1 Heater R S T CT2 CT1 input...

Page 24: ...gh limit and low limit value are the same If SV or MV transmission is selected 4 mA is output while in program control STOP in Standby 4 4 9 Event Input DI1 and DI2 When C5W EIW EIT C5 or EI option is ordered Event input DI1 or Event input DI2 is available Specifications of Event input are shown below Circuit current when closed Approx 16 mA Event Input DI1 Event input DI2 Signal edge action from ...

Page 25: ...n numbers by keypad make sure all Event inputs are in OFF Open status When Pattern number selection is selected only for Event input DI1 Pattern number 2 Event input DI1 OFF Open ON Closed This number will be selected by keypad operation When Pattern number selection is selected for both Event input DI1 and DI2 Pattern number 2 3 4 Event input DI1 OFF Open ON Closed OFF Open ON Closed Event input ...

Page 26: ...to RUN mode after data clear MODE key MODE key MODE key MODE key MODE key 1 Select a pattern number with the PTN key and press the RUN key Program control will start 2 Effective during Program control RUN 3 If the MODE key is pressed settings or selections are registered and moves to the next setting item If the MODE key is pressed at the last setting item in each setting mode the unit returns to ...

Page 27: ...he SV Display indicates MV Each time the PTN key is pressed SV MV or remaining time is indicated Setting mode Pattern setting mode Sets the following Step SV Step time PID block number number of repetitions and pattern link Event setting mode Sets the following EV alarm value Time signal TS1 output OFF time Time signal TS1 output ON time Control parameter setting mode Sets the following AT Perform...

Page 28: ... pressed at the 1st setting item the unit moves back to the last setting item How to return to RUN mode To return to RUN mode use the RST key If the RST key is pressed the set values numerical values or selected item will be registered and the unit will revert to RUN mode 5 3 How to Read Setting Items Step 1 SV will be used for the explanation Explanation of setting items Upper left PV Display Ind...

Page 29: ... EV1 allocation No event Step time unit Hours Minutes Power restore action Stops after power is restored Step SV when program control starts 0 Program control start type PV start Control parameter setting mode OUT1 proportional cycle Relay contact output 30 sec Non contact voltage output 3 sec Direct Reverse action Reverse action The following shows the procedure for initial settings 1 Enter Engin...

Page 30: ...C W Re5 26 32 to 4199 pt f Pt100 328 0 to 1562 0 jpt f JPt100 328 0 to 932 0 pt f Pt100 328 to 1562 jptf JPt100 328 to 932 420a 4 to 20 mA 2000 to 10000 020a 0 to 20 mA 2000 to 10000 0 1v 0 to 1 V 2000 to 10000 0 5v 0 to 5 V 2000 to 10000 1 5v 1 to 5 V 2000 to 10000 010v 0 to 10 V 2000 to 10000 stlh 1370 Scaling high limit Sets scaling high limit value Setting range Scaling low limit to Input rang...

Page 31: ...it with standby alarm 010 Alarm output Low limit with standby alarm 011 Alarm output High Low limits with standby alarm 012 Alarm output High Low limits with standby independent alarm 013 Heater burnout alarm output when C5W EIW or W option is ordered Detects load current value with CT current transformer and turns ON if it is lower than heater burnout alarm value 014 Loop break alarm output Sets ...

Page 32: ...Loop break alarm output or 016 Output during AT to 019 RUN output are selected each output is common to multiple event outputs About alarm output EV1 alarm output actions are shown below High limit alarm Low limit alarm Fig 6 1 Fig 6 2 High Low limits alarm High Low limits independent alarm Fig 6 3 Fig 6 4 High Low limit range alarm High Low limit range independent alarm Fig 6 5 Fig 6 6 ON EV1 hys...

Page 33: ...nal output ON time after Time signal output OFF time has elapsed During Wait action or program control Hold progress time of Time signal output stops When step time is changed during program control RUN Time signal output timing is re calculated using the changed pattern time ON EV1 hysteresis OFF EV1 SV EV1 low limit value Alarm output is in standby ON EV1 hysteresis OFF EV1 value ON EV1 hysteres...

Page 34: ...xample Time signal output turns ON one hour after program control RUN starts 30 minutes after the unit entered Step 2 Time signal output turns OFF 50 minutes after Time signal output turned ON 20 minutes after the unit entered Step 3 Characters Factory Default Setting Item Function Setting Range Press the MODE key multiple times until the following characters appear m_s min Step time unit Selects ...

Page 35: ...SV when program control starts Sets step SV when program control starts Setting range Scaling low limit to Scaling high limit The placement of the decimal point follows the selection s_sl pv Program control start type Program control start type can be selected Selection item pv PV start Only when program control starts the step SV and step time are advanced to the PV then program control starts pv...

Page 36: ...able when OUT1 is relay contact output or non contact voltage output Press the MODE key multiple times until the following characters appear cont heat Direct Reverse action Selects either Direct Cooling or Reverse Heating control action Direct action In Direct action MV is increased when PV is higher than SV positive deviation Refrigerators perform Direct action Fig 6 14 Reverse action In Reverse ...

Page 37: ...s pp 54 62 Wait parameters pp 63 66 Pattern setting pp 43 47 AT Perform pp 99 101 Test operation RUN Sets program pattern Turn the load power ON and perform test operation Performs AT Program pattern setting PID block Wait value setting Sets PID ARW etc Sets Wait value and Wait function Enabled Disabled for each step ...

Page 38: ... to keep the SV at 1000 for 1 hour Step 5 Control is performed so that SV gradually falls from 1000 to 0 for 2 hours Example of PID Block Setting If program pattern is not set for a step its PID block number becomes 1 factory default We highly recommend that you leave the factory defaults of PID block 1 as they are and set the values from Block 2 Control parameters such as PID ARW are common to al...

Page 39: ... setting RUN mode 25 1 RUN mode Program control STOP in Standby Power ON temp 1 0 PTN STEP p Pattern setting mode Step 1 SV MODE key temp 1 500 PTN STEP p 500 or key time 1 00 00 PTN STEP p Step 1 time MODE key time 1 00 30 PTN STEP p 00 30 or key _pid 1 1 PTN STEP p Step 1 PID block number MODE key _pid 1 2 PTN STEP p PID block 2 or key MODE key ...

Page 40: ...0 00 PTN STEP p Step 2 time MODE key time 1 01 00 PTN STEP p 01 00 or key _pid 1 1 PTN STEP p Step 2 PID block number MODE key _pid 1 2 PTN STEP p PID block 2 or key MODE key Repeat settings up to Step 5 PID block _pid 1 2 PTN STEP p Step 5 PID block number PID block 2 RST key ...

Page 41: ...MODE key wait 1 PTN STEP p Step 1 Wait function Enabled Disabled wait 1 use PTN STEP p Wait function Enabled or key MODE key Repeat settings up to Step 5 wait function Enabled Disabled wait 1 use PTN STEP p Step 5 Wait function Enabled Disabled Wait function Enabled RUN mode 25 1 RUN mode Program control STOP in Standby RST key At this stage settings are complete PTN key ...

Page 42: ...ey 500 1 500 PTN STEP indicator 2 lights up Moves to Step 2 MODE key at 1 PTN STEP indicator 2 lights up AT Perform Cancel or key at 1 at PTN STEP indicator 2 lights up AT Perform RST key 500 1 500 PTN STEP indicator 2 lights up RUN mode During AT Perform the AT indicator flashes After AT is finished the AT indicator turns off As PID block 3 is selected for Step 4 perform AT for Step 4 RUN mode 25...

Page 43: ...a pattern number with the PTN key before entering Pattern setting mode To enter Pattern setting mode In RUN mode press the MODE key The unit enters Pattern setting mode Pattern 1 is used for the explanation of setting items in Pattern setting mode Characters Factory Default Setting Item Function Setting Range temp 1 0 PTN STEP indicator 1 lights up Step 1 SV Sets Step 1 SV Step SV is a value SV at...

Page 44: ...STEP indicator 3 lights up Step 3 time Sets Step 3 time Step time is the processing time of the step Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit If the key is pressed at 00 00 will appear If is set Fixed value control will be performed using Step 3 SV _pid 1 1 PTN STEP indicator 3 lights up Step 3 PID block number Selects PID block number used for Step 3 Selectio...

Page 45: ...N STEP indicator 5 lights up Step 5 PID block number Selects PID block number used for Step 5 Selection item 1 to 10 temp 1 0 PTN STEP indicator 6 lights up Step 6 SV Sets Step 6 SV Step SV is a value SV at the end of the step Setting range Scaling low limit to Scaling high limit time 1 00 00 PTN STEP indicator 6 lights up Step 6 time Sets Step 6 time Step time is the processing time of the step S...

Page 46: ...STEP indicator 8 lights up Step 8 time Sets Step 8 time Step time is the processing time of the step Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit If the key is pressed at 00 00 will appear If is set Fixed value control will be performed using Step 8 SV _pid 1 1 PTN STEP indicator 8 lights up Step 8 PID block number Selects PID block number used for Step 8 Selectio...

Page 47: ...lects PID block number used for Step 10 Selection item 1 to 10 rept 1 0 PTN STEP indicator turns off Number of repetitions Sets the number of repetitions for the selected Pattern 1 Setting range 0 to 10000 chin 1 PTN STEP indicator turns off Pattern link Selects whether to link Pattern 2 to currently selected pattern 1 If Pattern 10 is selected Pattern 1 can be linked and selects whether to link P...

Page 48: ...ern During program control RUN only the performing pattern can be set If Pattern link Enabled is selected in Pattern link Even if the performing pattern is changed from 1 to 2 during Event setting mode Pattern 1 will be remained and pattern number will not be updated until the unit reverts to the RUN mode About alarm output EV1 alarm output actions are shown below EV1 alarm output will be substitu...

Page 49: ...rm Fig 8 2 11 Fig 8 2 12 ON EV1 hysteresis OFF SV EV1 high limit value EV1 low limit value ON EV1 hysteresis OFF EV1 high limit value SV EV1 low limit value Alarm output is in standby ON EV1 hysteresis OFF SV EV1 value EV1 value ON EV1 hysteresis OFF EV1 value ON EV1 hysteresis OFF EV1 value ON EV1 hysteresis OFF EV1 value SV EV1 value Alarm output is in standby ON EV1 hysteresis OFF SV EV1 value ...

Page 50: ...ern time after change Program pattern setting example Pattern 1 Step number 1 2 3 4 5 Step SV 500 500 1000 1000 0 Step time 0 30 1 00 0 40 1 00 2 00 Time signal output ON OFF e g Time signal output setting Time signal output OFF time 1 hour Time signal output ON time 50 minutes Fig 8 2 13 Explanation of Time signal output In the above program pattern example Time signal output turns ON one hour af...

Page 51: ...ow limit to Input range high limit 2 High limit with standby alarm Input span to Input span 1 Low limit with standby alarm Input span to Input span 1 High Low limits with standby alarm 0 to Input span 1 High Low limits with standby independent alarm 0 to Input span 1 1 For DC voltage current inputs the input span is the same as the scaling span The placement of the decimal point follows the select...

Page 52: ...ent output EV2 allocation t2of 1 00 00 TS2 output OFF time Sets TS2 output OFF time Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit Available when 015 Time signal output is selected in Event output EV2 allocation t2on 1 00 00 TS2 output ON time Sets TS2 output ON time Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit Available when 015 Ti...

Page 53: ...t Available when 015 Time signal output is selected in Event output EV3 allocation t3on 1 00 00 TS3 output ON time Sets TS3 output ON time Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit Available when 015 Time signal output is selected in Event output EV3 allocation At this stage settings for Event setting mode are complete Press the RST key The unit reverts to RUN ...

Page 54: ...t Setting Item Function Setting Range at AT Perform Cancel Selects AT auto tuning Perform Cancel AT will work only during program control RUN After AT starts and if AT has not been completed within 4 hours or if input errors have occurred er20 will be indicated on the PV Display and AT will be forced to stop Selection item AT Cancel AT AT Perform pblk 1 PID block number Selects a PID block number ...

Page 55: ...urrent inputs 0 0 to 1000 0 i 1 200 Integral time Sets the integral time of the PID block number selected in PID block number The PTN STEP Display indicates the PID block number selected in PID block number Setting range 0 to 3600 seconds d 1 50 Derivative time Sets the derivative time of the PID block number selected in PID block number The PTN STEP Display indicates the PID block number selected...

Page 56: ... output Not available Setting range 0 5 1 to 120 seconds Available when OUT1 is relay contact output or non contact voltage output type hys 1 0 OUT1 ON OFF hysteresis Sets ON OFF hysteresis for OUT1 Fig 8 3 2 Setting range 0 1 to 1000 0 DC voltage current inputs 1 to 10000 The placement of the decimal point follows the selection olh 100 OUT1 high limit Sets OUT1 high limit value Setting range OUT1...

Page 57: ... in Fig 8 3 3 If OUT1 rate of change is set OUT1 MV can be changed by the rate of change as shown in Fig 8 3 4 This control is suitable for high temperature heaters which are made from molybdenum tungsten or platinum etc and used at approx 1500 to 1800 which are easily burnt out from turning on electricity rapidly Setting range 0 to 100 second Not available if OUT1 is in ON OFF control Fig 8 3 3 F...

Page 58: ...range Thermocouple RTD input without decimal point 0 to Input span Thermocouple RTD input with decimal point 0 0 to Input span DC voltage current inputs 0 0 to 1000 0 Available when EV2 option When 020 Heating Cooling control output is selected in Event output EV2 allocation is ordered or when DS DA or EV3D option is ordered c_b 3 OUT2 proportional cycle Sets OUT2 proportional cycle For relay cont...

Page 59: ...UT2 high limit value Setting range OUT2 low limit value to 100 Direct current output type DA EV3DA options OUT2 low limit value to 105 Available when EV2 option When 020 Heating Cooling control output is selected in Event output EV2 allocation is ordered or when DS DA or EV3D option is ordered ollb 0 OUT2 low limit Sets OUT2 low limit value Setting range 0 to OUT2 high limit value Direct current o...

Page 60: ...When OUT1 and OUT2 are in PID control Fig 8 3 7 Dead band When OUT1 and OUT2 are in PID control Fig 8 3 8 Overlap band When OUT1 is in PID control OUT2 is in ON OFF control Fig 8 3 9 OUT1 proportional band ON OFF SV OUT2 proportional band Overlap band OUT1 OUT2 ON OFF ON OFF OUT1 OUT1 P band OUT2 P band Dead band OUT2 SV ON OFF OUT1 proportional band ON OFF SV Overlap band OUT1 OUT2 ON OFF Hystere...

Page 61: ...burnout alarm 1 When setting to 0 0 Heater burnout alarm 1 is disabled Characters h1 and CT1 current value are indicated alternately on the PV Display When OUT1 is ON the CT1 current value is updated When OUT1 is OFF the unit memorizes the previous value when OUT1 was ON Upon returning to set limits the alarm will stop Setting range 20 A 0 0 to 20 0 A 100 A 0 0 to 100 0 A Available when C5W EIW W ...

Page 62: ...it value the alarm will be activated When the control action is Direct Cooling control If the PV does not drop to the Loop break alarm span setting within the time allotted to assess the Loop break alarm after the MV has reached 100 or the OUT high limit value the alarm will be activated Likewise if the PV does not reach the Loop break alarm span setting within the time allotted to assess the Loop...

Page 63: ... and pattern number will not be updated until the unit reverts to the RUN mode Wait function During program control RUN the program does not proceed to the next step until the deviation between PV and SV enters SV Wait value at the end of step The PV Display and PTN STEP Display flash while the Wait function is activated Explanation of Wait Function Program pattern rising step Fig 8 4 1 T T Wait v...

Page 64: ...ctory Default Setting Item Function Setting Range wait 1 0 Wait value Sets the Wait value Wait value is common to all steps for each pattern When set to 0 or 0 0 the Wait function is disabled Setting range 0 to 20 of input span DC voltage current inputs 0 to 20 of scaling span The placement of the decimal point follows the selection T T Wait value 10 500 510 When PV becomes 510 Wait function is ca...

Page 65: ...at Step 3 based on the wait value set in Wait value Selection item Disabled use Enabled Not available if wait value is set to 0 or 0 0 wact 1 PTN STEP indicator 4 lights up Step 4 wait function Enabled Disabled Selects the wait function Enabled or Disabled at Step 4 based on the wait value set in Wait value Selection item Disabled use Enabled Not available if wait value is set to 0 or 0 0 wact 1 P...

Page 66: ...on item Disabled use Enabled Not available if wait value is set to 0 or 0 0 wact 1 PTN STEP indicator 9 lights up Step 9 wait function Enabled Disabled Selects the wait function Enabled or Disabled at Step 9 based on the wait value set in Wait value Selection item Disabled use Enabled Not available if wait value is set to 0 or 0 0 wact 1 PTN STEP indicator 10 lights up Step 10 wait function Enable...

Page 67: ... All set values can be changed All set values can be changed loc1 Lock 1 Only Set value lock can be changed Other setting items cannot be changed loc2 Lock 2 Setting items selected in Changeable in Set value lock can be changed Only Set value lock can be changed loc3 Lock 3 All set values can be changed Setting items except Input type can be changed temporarily via software communication However i...

Page 68: ...the sensor measured temperature may deviate from the temperature in the controlled location When using multiple controllers sometimes the measured temperatures do not concur due to differences in sensor accuracy or dispersion of load capacities In such a case the control can be set at the desired temperature by adjusting the input value of sensors PV after sensor correction Current PV x Sensor cor...

Page 69: ...as shown in Fig 8 5 3 T PV filter time constant is the time when input change reaches 63 of the desired PV Fig 8 5 2 Fig 8 5 3 Setting range 0 0 to 10 0 seconds cmsl noml Communication protocol Selects communication protocol Selection item noml Shinko protocol svt SV digital transmission Shinko protocol svtr SV digital reception Shinko protocol moda Modbus ASCII mode modr Modbus RTU mode Available...

Page 70: ...vailable when C5W or C5 option is ordered cmdy 10 Response delay time Response from the controller can be delayed after receiving command from the host computer If Response delay time is changed via software communication the changed delay time will be reflected from that response data Setting range 0 to 1000 ms Available when C5W or C5 option is ordered sv_b 0 SVTC bias SV adds SVTC bias value to...

Page 71: ...D 2 types direct current 2 types and DC voltage 4 type and the unit When changing the input from DC voltage to other inputs remove the sensor connected to this controller first then change the input If the input is changed with the sensor connected the input circuit may break When changing an input type refer to Section 9 6 Items to be Initialized by Changing Settings p 104 Selection item k C K 20...

Page 72: ...s scaling low limit value Setting range Input range low limit to Scaling high limit DC voltage current inputs 2000 to 10000 The placement of the decimal point follows the selection dp 0 Decimal point place Selects decimal point place Selection item 0 No decimal point 0 0 1 digit after decimal point 0 00 2 digits after decimal point 0 000 3 digits after decimal point Available when DC voltage or cu...

Page 73: ...e OUT low limit value the alarm output is turned ON 015 Time signal output Turns ON during program control RUN by setting Time signal output OFF time and ON time within total time in one pattern 016 Output during AT Turns ON during AT 017 Pattern end output Turns ON when Program control ends and remains ON during the time set in Pattern end output time 018 Output by communication command Communica...

Page 74: ... Selects Energized De energized status for EV1 alarm When Energized is selected and Event output 1 is conductive ON while the EV1 indicator is lit Event output 1 is not conductive OFF while the EV1 indicator is not lit When De energized is selected Event output 1 not conductive OFF while the EV1 indicator is lit Event output 1 is conductive ON while the EV1 indicator is not lit High limit alarm En...

Page 75: ... or the OUT high limit value the alarm output is turned ON If the PV does not drop to the span setting within the time allotted to assess the Loop break alarm after the MV has reached 0 or the OUT low limit value the alarm output is turned ON 015 Time signal output Turns ON during program control RUN by setting Time signal output OFF time and ON time within total time in one pattern 016 Output dur...

Page 76: ...g time has elapsed after PV enters the alarm output range the alarm is activated Setting range 0 to 10000 seconds Available when any alarm from 001 High limit alarm to 012 High Low limits with standby independent alarm is selected in Event output EV2 allocation a2lm noml EV2 alarm Energized De energized Selects Energized De energized status for EV2 alarm When Energized is selected and Event output...

Page 77: ...tects load current value with CT current transformer and if it is lower than heater burnout alarm value Heater burnout alarm output is turned ON 014 Loop break alarm output Loop break alarm time and Loop break alarm span are set If the PV does not reach the span setting within the time allotted to assess the Loop break alarm after the MV has reached 100 or the OUT high limit value the alarm output...

Page 78: ...000 The placement of the decimal point follows the selection Available when any alarm from 001 High limit alarm to 012 High Low limits with standby independent alarm is selected in Event output EV3 allocation a3dy 0 EV3 alarm delay time Sets EV3 alarm action delay time When setting time has elapsed after PV enters the alarm output range the alarm is activated Setting range 0 to 10000 seconds Avail...

Page 79: ...ion If 001 Pattern number selection is selected in Event input DI1 DI2 allocation OR calculation if any one is ON Closed the function activates begins An action changed by Event input DI has priority If 001 Pattern number selection is selected Patterns 1 to 4 can be selected by ON Closed or OFF Open status of Event input DI1 and DI2 Pattern numbers selected by Event input have priority over patter...

Page 80: ...ion if any one is ON closed the function activates begins An action changed by Event input DI has priority If 001 Pattern number selection is selected Patterns 1 to 4 can be selected by ON Closed or OFF Open status of Event input DI1 and DI2 Pattern numbers selected by Event input have priority over pattern numbers selected by keypad operation To select pattern numbers by keypad make sure all Even...

Page 81: ...Standby Setting range PV SV transmission Transmission output low limit to Input range high limit Direct current voltage input 2000 to 10000 The placement of the decimal point follows the selection MV transmission Transmission output low limit to 105 0 Available when EIT option is ordered trll 200 Transmission output low limit Sets the Transmission output low limit value This value correponds to 4 ...

Page 82: ...r power is restored After power is restored suspends on hold current program and performs control Fixed value control using the SV from the point of suspension Pressing the RUN key cancels suspension and program control resumes s_sv 0 Step SV when program control starts Sets the step SV when Program control starts Setting range Scaling low limit to Scaling high limit The placement of the decimal p...

Page 83: ...utput is selected in Event output EV allocation pattern end output is turned ON after program control is finished and the SV Display flashes p end Setting the time to 0 zero seconds causes continuous output until the STOP key is pressed for 1 second or until the power is turned OFF By pressing the STOP key for 1 second Pattern end output is turned OFF and the unit returns to Program control STOP i...

Page 84: ... by pressing any key while in Display sleep mode When input errors overscale underscale or burnout has occurred Displays light up and error codes are displayed If errors are cancelled Displays will turn off after indication time has passed again Setting range 00 00 to 60 00 Minutes Seconds When set to 00 00 Displays remain ON edif no Error indication Selects error code indication Enabled Disabled ...

Page 85: ...anual To execute data clear In RUN mode and while in program control STOP in Standby if the and STOP keys in that order together for approx 3 seconds the unit enters Data clear Yes No Characters Factory Default Setting Item Function Setting Range clr no Data clear Yes No Selects if data clear is executed or not Select Data clear No and press the MODE key Data will not be cleared and the unit will ...

Page 86: ...atus Using the PTN key Select a pattern from 1 10 in Program control STOP in Standby with the PTN key Using Event input If 001 Pattern number selection is selected in Event input DI1 allocation and Event input DI2 allocation Select a pattern from 2 4 depending on ON Closed or OFF Open status between Event input DI1 DI2 terminal and SG terminal Select pattern 1 or a pattern from 5 10 with the PTN k...

Page 87: ...g the RUN key Press the RUN key in Program control STOP in Standby Program control starts Using Event input If 003 Program control RUN STOP is selected in Event input DI allocation Program control RUN STOP can be switched depending on ON Closed or OFF Open status between Event input DI1 DI2 terminal and SG terminal If 003 Program control RUN STOP is selected in Event input DI1 allocation close ON ...

Page 88: ...V set in Step SV when program control starts Fig 9 1 1 2 PVR start When program control starts and in pattern repeating the step SV and step time are advanced to the PV then the program control starts Action is the same as that of PV start Refer to Fig 9 1 1 2 SV start Program control starts from the value set in Step SV when program control starts Fig 9 1 1 3 100 1 00 Time PV start point When pro...

Page 89: ...ed After power is restored stops current program control and returns to Program control STOP in Standby status Continues after power is restored After power is restored continues resumes program control Suspends after power is restored After power is restored suspends on hold current program and performs Fixed value control using the step SV from the point of suspension Pressing the RUN key cancel...

Page 90: ...CE function in Event input DI allocation and closing ON any terminal of Event input DI and SG terminal T T Wait value 10 500 490 If PV becomes 490 the Wait function will be cancelled proceeding to the next step As PV is not in the range of SV Wait value the unit is in Wait status and does not proceed to the next step The PV Display and PTN STEP Display flash during Wait action Time SV T T Wait val...

Page 91: ...vent input DI allocation Program control RUN STOP can be switched depending on ON Closed or OFF Open status between Event input DI terminal and SG terminal If 003 Program control RUN STOP is selected in Event input DI1 allocation open OFF 9 and 12 Program control will stop and the unit will revert to Program control STOP in Standby status Fig 9 1 2 1 Program control RUN Program control STOP in Sta...

Page 92: ...Display and RUN indicator flash Using Event input If 004 Program control Holding Not holding is selected in Event input DI allocation Program control Holding Not holding can be switched depending on ON Closed or OFF Open status between Event input DI terminal and SG terminal If 004 Program control Holding Not holding is selected in Event input DI1 allocation close ON 9 and 12 Progress of current s...

Page 93: ... can be switched depending on ON Closed or OFF Open status between Event input DI terminal and SG terminal If 005 Program control Advance function is selected in Event input DI1 allocation close ON 9 and 12 Current step is stopped and the unit proceeds to the beginning of the next step Each time terminals 9 and 12 are turned from OFF Open to ON Closed the unit proceeds to the next step Fig 9 1 4 1...

Page 94: ...urned ON after program control is finished and the SV Display flashes p end By pressing the STOP key for approximately 1 second Pattern end output is turned OFF and the unit returns to Program control STOP in Standby If Pattern end output time is set Pattern end output is automatically turned OFF after Pattern end output time has expired And the unit returns to Program control STOP in Standby 500 ...

Page 95: ... the key at 00 00 will be selected Select a PID block number 3 Selecting a pattern number to perform There are 2 methods for selecting a pattern number Using the PTN key or using Event input Pattern numbers selected by Event input have priority over pattern numbers selected by the PTN key To select pattern numbers by keypad make sure all Event inputs are in OFF Open status Using the PTN key In Pro...

Page 96: ...key Press the RUN key in Program control STOP in Standby The step for which step time is set to at 2 is held and Fixed value control is performed using the step SV The RUN indicator flashes during Fixed value control Using Event input If 003 Program control RUN STOP is selected in Event input DI allocation Program control RUN STOP can be switched depending on ON Closed or OFF Open status between E...

Page 97: ... input DI allocation Program control RUN STOP can be switched depending on ON Closed or OFF Open status between Event input DI terminal and SG terminal If 003 Program control RUN STOP is selected in Event input DI allocation open OFF 9 and 12 Fixed value control will stop and the unit will revert to Program control STOP in Standby Fig 9 2 2 1 Fixed value control RUN Fixed value control is finished...

Page 98: ...ey PTN key Monitor mode Manipulated variable MV is indicated e g 7 2 The decimal point flashes When EV2 option is ordered When 020 Heating Cooling control output is selected in Event output EV2 allocation or when DS DA or EV3D option is ordered OUT1 MV is a positive number 0 0 to 100 0 OUT2 MV is a negative number 0 0 to 100 0 Monitor mode Remaining time e g 00 30 Colon flashes in Hours Minutes or...

Page 99: ...op if it has not been completed within 4 hours Sometimes the AT process will not fluctuate if AT is performed at or near room temperature Therefore AT might not finish normally Notice when performing AT during Program control RUN If AT is performed AT starts from the AT starting point and step time does not progress until AT finishes After AT finishes remaining step will be performed Fig 9 4 1 1 T...

Page 100: ...Controlled by the PID constants set by AT 4 AT bias value Factory default 20 Fig 9 4 2 1 B When the control is stable The AT process will fluctuate around the SV 1 Calculates PID constants 2 PID constants calculated 3 Controlled by the PID constants set by AT Fig 9 4 2 2 C If there is a large difference between the SV and PV as the temperature is falling When AT bias is set to 20 AT process will f...

Page 101: ...ess the RST key Basic Procedure Setting Details RUN mode 500 1 500 RUN mode AT Perform The AT indicator flashes while AT is performing at 1 Control parameter setting mode AT Perform Cancel MODE key Control parameter setting mode at 1 at RUN mode AT Perform Cancel AT Perform 500 1 500 During program control RUN key RST key ...

Page 102: ...elect any 2 points of PV to be corrected and determine the PV after correction PV before correction 300 PV after correction 340 PV before correction 750 PV after correction 700 2 Calculate Sensor correction coefficient from Step 1 Y X Y X 700 340 750 300 0 8 3 Enter a PV value of 300 using an mV generator or dial resistor 4 Set Step 2 value as a Sensor correction coefficient 5 Read the PV 240 will...

Page 103: ...am control RUN lock Engineering setting mode 1 Set value lock MODE key 3 sec Engineering setting mode 1 RUN mode 500 1 500 RUN mode During program control RUN RST key sok 1 000 Sensor correction coefficient MODE key 2 times sok 0 800 Sensor correction coefficient Set to 0 800 or key so 0 0 Sensor correction MODE key so 100 0 Sensor correction Set to 100 0 or key ...

Page 104: ... limit x x x x EV1 alarm value 0 Enabled Disabled x x x x EV1 alarm hysteresis x x x x EV1 alarm delay time x x x x EV1 alarm Energized De energized x x x x EV2 alarm value 0 Enabled Disabled x x x x EV2 alarm hysteresis x x x x EV2 alarm delay time x x x x EV2 alarm Energized De energized x x x x EV3 alarm value 0 Enabled Disabled x x x x EV3 alarm hysteresis x x x x EV3 alarm delay time x x x x ...

Page 105: ...mA DC 4 mA DC 4 to 20 mA DC 20 mA DC 4 mA DC Direct Cooling action Unlit Lit Cycle action is performed according to deviation Cycle action is performed according to deviation Cycle action is performed according to deviation Changes continuously according to deviation Changes continuously according to deviation Turns ON or OFF Reverse Heating action 0 V DC 0 V DC 12 V DC 12 V DC 20 mA DC 4 mA DC 4 ...

Page 106: ...larm Action Event output EV1 terminal numbers Event output EV2 terminal numbers Event output EV3 terminal numbers ON OFF Small Output Lit Indicator Unlit Large Load current Heater burnout alarm value Heater burnout alarm action ...

Page 107: ...h limit value SV EV1 low limit value OFF ON EV1 high limit value Low limit alarm High Low limits alarm High Low limits independent alarm High Low limit range alarm High Low limit range independent alarm Process high alarm Process low alarm Alarm action Alarm action Alarm action Alarm action Alarm output Alarm output Alarm output Alarm output EV1 hysteresis EV1 hysteresis EV1 hysteresis EV1 hystere...

Page 108: ...icator lights up when Event output EV1 terminals 17 and 18 are ON and turns off when their output terminals 17 and 18 are OFF EV2 indicator lights up when Event output EV2 terminals 19 and 20 are ON and turns off when their output terminals 19 and 20 are OFF EV3 indicator lights up when Event output EV3 terminals 6 and 7 are ON and turns off when their output terminals 6 and 7 are OFF ...

Page 109: ...mA DC 4 mA DC 4 to 20 mA DC Heating action Cooling P band Non contact voltage output OUT1 Direct current output OUT1 Relay contact output OUT2 Non contact voltage output OUT2 Direct current output OUT2 Indicator OUT Indicator EV2 Lit Unlit Cycle action is performed according to deviation Cycle action is performed according to deviation Cycle action is performed according to deviation Cycle action ...

Page 110: ... 110 10 6 OUT2 Heating Cooling Control Action When Setting Dead Band Turns ON Lit or OFF Unlit Represents Heating control action Represents Cooling control action ...

Page 111: ...n Changes continuously according to deviation Cycle action is performed according to deviation Cycle action is performed according to deviation Cycle action is performed according to deviation Changes continuously according to deviation Relay contact output OUT2 Relay contact output OUT1 Non contact voltage output OUT2 Non contact voltage output OUT1 Direct current output OUT2 Direct current outpu...

Page 112: ...0 1 1 5 V 2000 to 10000 1 0 10 V 2000 to 10000 1 Scaling and decimal point place selection are possible Input Input Thermocouple K J R S B E T N PL C W Re5 26 External resistance 100 max However for B input External resistance 40 max RTD Pt100 JPt100 3 wire type Allowable input lead wire resistance 10 max per wire Direct current 0 to 20 mA DC 4 to 20 mA DC Input impedance 50 Allowable input curren...

Page 113: ...3D EI options Relay contact 1a Control capacity 3 A 250 V AC resistive load 1 A 250 V AC inductive load cos 0 4 Electrical life 100 000 cycles Minimum applicable load 10 mA 5 V DC Control output OUT2 EV2 EV3D options Relay contact 1a EV2 EV3 DR options Control capacity 3 A 250 V AC resistive load 1 A 250 V AC inductive load cos 0 4 Electrical life 100 000 cycles Minimum applicable load 10 mA 5 V D...

Page 114: ...e maximum number of options are ordered Approx 8 W max Inrush current Power supply Inrush current 100 240 V AC Max 14 to 34 A 24 V AC Max 34 A 24 V DC Max 34 A Circuit insulation configuration When C5W or C5 option is ordered Fig 11 1 1 When OUT1 and OUT2 are a non contact voltage output or direct current output OUT1 is not electrically insulated from OUT2 Insulation resistance 10 M min at 500 V D...

Page 115: ...ect current output OUT1 is not electrically insulated from OUT2 Insulation resistance 10 M min at 500 V DC 24 23 22 21 20 19 18 17 16 15 14 13 12 9 8 3 2 1 POWER SUPPLY CPU EV1 EV2 OUT2 20 19 P24 DI1 DI2 Electrically insulated OUT1 CT1 CT2 TC RTD DC Input When EIW option is ordered When W option is ordered ...

Page 116: ...tric strength Between input terminal and power terminal 1 5 kV AC for 1 minute Between output terminal and power terminal 1 5 kV AC for 1 minute Between output terminal P24 and power terminal 500 V AC for 1 minute 24 23 22 21 20 19 18 17 16 15 14 13 12 9 8 7 6 POWER SUPPLY CPU EV1 EV2 OUT2 20 19 P24 DI1 DI2 Electrically insulated OUT1 TC RTD DC Input TA When EIT option is ordered EV3 When EI optio...

Page 117: ...lution Temperature Thermocouple RTD input without decimal point 1 Thermocouple RTD input with decimal point 0 1 DC voltage current input 1 Time 1 minute or 1 second General Structure Weight Approx 220 g External dimensions 96 x 96 x 68 W x H x D Depth of control panel interior 60 mm Mounting Flush Applicable panel thickness 1 to 7 mm Case Flame resistant resin Color Black Front panel Membrane shee...

Page 118: ...rnately indicate the pattern number and step number Green LED 12 pieces PTN STEP 1 to 10 Action indicator OUT Green Lights up when control output OUT1 is ON Lights up when Heating output DS DA EV2 if 020 is selected in Event output EV2 allocation EV3D options is ON For direct current output type flashes corresponding to the MV in 125 ms cycles RUN Orange Lights up during program control RUN Flashe...

Page 119: ...y and PTN STEP indicator alternately indicates the pattern number and step number In setting mode registers the setting data and moves back to the previous mode RUN RUN key Performs program control or cancels Program control Hold function while program control is held By pressing for approx 1 second during program control RUN stops performing step and proceeds to the next step Advance function ini...

Page 120: ...t proceed to the next step until the deviation between PV and SV enters SV Wait value at the end of step The PV Display and PTN STEP Display flash while the Wait function is working Program control Hold function During program control RUN progress of current step can be suspended During program control RUN if the key is pressed for approx 1 second the Program control Hold function is enabled While...

Page 121: ...nction During program control RUN makes step time progress 60 times faster while the FAST key is pressed If the Wait function is set the Wait function has priority Event output EV1 Output turns ON or OFF depending on Event condition selected in Event output EV1 allocation Alarm output Heater burnout alarm output Loop break alarm output Time signal output Output during AT Pattern end output Output ...

Page 122: ...iming is re calculated using the pattern time after change Output during AT When Output during AT is selected in Event output EV allocation turns ON during AT Pattern end output When Pattern end output is selected in Event output EV allocation Pattern end output is turned ON during Pattern end output time after program control is finished and the SV Display flashes p end By pressing the STOP key f...

Page 123: ...pan x 1 to Input range high limit value 50 100 DC voltage current inputs Scaling low limit value Scaling span x 1 to Scaling high limit value Scaling span x 10 Input error Overscale Underscale If input errors overscale underscale occur the following will be performed depending on the selection in Error indication If Disabled is selected in Error indication Overscale occurs if PV has exceeded Input...

Page 124: ...put errors occur Output status when input errors occur Contents Indication Output Status OUT1 OUT2 Direct Cooling action Reverse Heating action Direct Cooling action Reverse Heating action flashes ON 20mA or OUT1 high limit value OFF 4mA or OUT1 low limit value OFF or OUT2 low limit value ON or OUT2 high limit value OFF 4mA or OUT1 low limit value OFF or OUT2 low limit value ____ flashes OFF 4mA o...

Page 125: ...imit value OFF or OUT2 low limit value Outputs a value between OFF 4mA and ON 20mA or between OUT1 or OUT2 low limit value and OUT1 or OUT2 high limit value depending on deviation Warm up indication After the power supply to the instrument is turned on the PV Display indicates the input type and SV Display indicates input range high limit value for thermocouple RTD inputs or scaling high limit val...

Page 126: ...2 ON OFF hysteresis Thermocouple RTD inputs 0 1 to 1000 0 DC voltage current inputs 1 to 10000 The placement of the decimal point follows the selection OUT2 high limit OUT2 low limit 0 to 100 DA EV3DA 5 to 105 OUT2 cooling method 1 Air cooling linear characteristics 2 Oil cooling 1 5th power of the linear characteristics 3 Water cooling 2nd power of the linear characteristics Insulated power outpu...

Page 127: ... delay time is changed via software communication the changed delay time will be reflected from that response data Setting range 0 to 1000 ms SV digital transmission When SV digital transmission Shinko protocol is selected in Communication protocol step SV can be digitally transmitted by connecting to Shinko digital indicating controllers with C5 option SV digital transmission When SV digital rece...

Page 128: ... MV transmission to analog signal every 125 ms outputs the value in current Outputs Transmission output low limit value if Transmission output high limit and low limit value are the same If SV or MV transmission is selected 4 mA is output during Program control STOP in Standby Event input C5W EIW EIT C5 EI options Action can be switched by event conditions selected in Event input DI allocation One...

Page 129: ... Check the input signal source The PV Display indicates PV and er06 alternately Underscale PV has dropped below Input range low limit value scaling low limit value for DC voltage current inputs Check the input signal source and wiring of input terminals The PV Display flashes The PV Display indicates and er07 alternately PV has exceeded the Indication range and Control range Check the input signal...

Page 130: ...of the instrument is 1 V DC and if a scaling low limit value is indicated the instrument is likely to be operating normally however the signal wire may be disconnected Check whether input signal wire for direct current 4 to 20 mADC or DC voltage 1 to 5 V DC is securely connected to the instrument input terminals Connect the input signal wire to the terminals of this instrument securely Check if po...

Page 131: ...nected Check whether the input terminals for direct current 0 to 20 mA DC or DC voltage 0 to 5 V DC 0 to 10 V DC are securely connected to the instrument input terminals Connect the input terminals of direct current or DC voltage to the input terminals of this instrument securely 12 2 Key Operation Problem Possible Cause Solution The following values cannot be set Step SV step time OUT1 proportion...

Page 132: ...ait function will be cancelled and program control will continue PV does not rise or fall Sensor is out of order Replace the sensor Check whether the sensor or control output terminals are securely mounted to the instrument input terminals Ensure that the sensor or control output terminals are mounted to the instrument input terminals securely Check whether the wiring of sensor or control output t...

Page 133: ... error when power failure occurs When power is turned ON er05 1 500 2 PV has exceeded Input range high limit value Scaling high limit value for DC voltage current inputs When operating er06 1 500 2 PV has dropped below Input range low limit value Scaling low limit value for DC voltage current inputs When operating er07 1 500 2 Input burnout or disconnection Input value is outside of the Indication...

Page 134: ...Scaling low limit to Scaling high limit time 1 00 00 PTN STEP indicator 2 lights Step 2 time 00 00 to 99 59 Time unit follows the selection in Step time unit If the key is pressed at 00 00 will be indicated If is set Fixed value control will be performed using Step 2 SV _pid 1 1 PTN STEP indicator 2 lights Step 2 PID block number 1 to 10 temp 1 0 PTN STEP indicator 3 lights Step 3 SV Scaling low l...

Page 135: ...imit to Scaling high limit time 1 00 00 PTN STEP indicator 5 lights Step 5 time 00 00 to 99 59 Time unit follows the selection in Step time unit If the key is pressed at 00 00 will be indicated If is set Fixed value control will be performed using Step 5 SV _pid 1 1 PTN STEP indicator 5 lights Step 5 PID block number 1 to 10 temp 1 0 PTN STEP indicator 6 lights Step 6 SV Scaling low limit to Scali...

Page 136: ...imit to Scaling high limit time 1 00 00 PTN STEP indicator 8 lights Step 8 time 00 00 to 99 59 Time unit follows the selection in Step time unit If the key is pressed at 00 00 will be indicated If is set Fixed value control will be performed using Step 8 SV _pid 1 1 PTN STEP indicator 8 lights Step 8 PID block number 1 to 10 temp 1 0 PTN STEP indicator 9 lights Step 9 SV Scaling low limit to Scali...

Page 137: ...0 to 99 59 Time unit follows the selection in Step time unit If the key is pressed at 00 00 will be indicated If is set Fixed value control will be performed using Step 10 SV _pid 1 1 PTN STEP indicator 10 lights Step 10 PID block number 1 to 10 rept 1 0 PTN STEP indicator turns off Number of repetitions 0 to 10000 chin 1 PTN STEP indicator turns off Pattern link Pattern link Disabled chin Pattern...

Page 138: ...Available when 001 High limit alarm to 012 High Low limits with standby independent alarm is selected in Event output EV1 allocation a1h 1 0 EV1 high limit alarm value Setting range Same as those of EV1 alarm value Available when 004 High Low limits independent alarm 006 High Low limit range independent alarm or 012 High Low limits with standby independent alarm is selected in Event output EV1 all...

Page 139: ...to 012 High Low limits with standby independent alarm is selected in Event output EV3 allocation a3h 1 0 EV3 high limit alarm value Setting range Same as those of EV1 alarm value Available when 004 High Low limits independent alarm 006 High Low limit range independent alarm or 012 High Low limits with standby independent alarm is selected in Event output EV3 allocation t3of 1 00 00 TS3 output OFF ...

Page 140: ...relay contact output or non contact voltage output type hys 1 0 OUT1 ON OFF hysteresis Setting range 0 1 to 1000 0 DC voltage current inputs 1 to 10000 The placement of the decimal point follows the selection olh 100 OUT1 high limit Setting range OUT1 low limit to 100 Direct current output type OUT1 low limit to 105 oll 0 OUT1 low limit Setting range 0 to OUT1 high limit Direct current output type...

Page 141: ... selected in Event output EV2 allocation is ordered or when DS DA or EV3D option is ordered olhb 100 OUT2 high limit Setting range OUT2 low limit value to 100 Direct current output type DA EV3DA options OUT2 low limit value to 105 Available when EV2 option 020 Heating Cooling control output is selected in Event output EV2 allocation is ordered or when DS DA or EV3D option is ordered ollb 0 OUT2 lo...

Page 142: ...A 0 0 to 20 0 A 100 A 0 0 to 100 0 A Available when C5W EIW W option is ordered and OUT1 is relay contact output or non contact voltage output type lp_t 0 Loop break alarm time Setting range 0 to 200 minutes Available when 014 Loop break alarm output is selected in Event output EV allocation lp_h 0 Loop break alarm span Setting range Thermocouple RTD input without decimal point 0 to 150 Thermocoup...

Page 143: ...et to 0 or 0 0 wact 1 PTN STEP indicator 4 lights up Step 4 wait function Enabled Disabled Disabled use Enabled Not available if Wait value is set to 0 or 0 0 wact 1 PTN STEP indicator 5 lights up Step 5 wait function Enabled Disabled Disabled use Enabled Not available if Wait value is set to 0 or 0 0 wact 1 PTN STEP indicator 6 lights up Step 6 wait function Enabled Disabled Disabled use Enabled ...

Page 144: ... Characters Factory Default Setting Item Setting Range Data wact 1 PTN STEP indicator 10 lights up Step 10 wait function Enabled Disabled Disabled use Enabled Not available if Wait value is set to 0 or 0 0 ...

Page 145: ...nly Set value lock can be changed Other setting items cannot be changed loc5 Lock 5 Setting items selected in Changeable in Set value lock can be changed Only Set value lock can be changed lose sv Changeable in Set value lock sv Step SV Step time can be changed svev Step SV Step time EV alarm value can be changed sok 1 000 Sensor correction coefficient Setting range 10 000 to 10 000 so 0 0 Sensor ...

Page 146: ...n 7evn 7 bits Even 8odd 8 bits Odd 7odd 7 bits Odd Available when C5W or C5 option is ordered cmst 1 Stop bit 1 1 bit 2 2 bits Available when C5W or C5 option is ordered cmdy 10 Response delay time Setting range 0 to 1000 ms Available when C5W or C5 option is ordered sv_b 0 SVTC bias Setting range 20 of input span DC voltage current inputs 20 of scaling span The placement of the decimal point foll...

Page 147: ... 328 0 to 752 0 j f J 328 to 1832 r f R 32 to 3200 s f S 32 to 3200 b f B 32 to 3308 e f E 328 to 1472 t f T 328 0 to 752 0 n f N 328 to 2372 pl2f PL 32 to 2534 c f C W Re5 26 32 to 4199 pt f Pt100 328 0 to 1562 0 jpt f JPt100 328 0 to 932 0 pt f Pt100 328 to 1562 jptf JPt100 328 to 932 420a 4 to 20 mA 2000 to 10000 020a 0 to 20 mA 2000 to 10000 0 1v 0 to 1 V 2000 to 10000 0 5v 0 to 5 V 2000 to 10...

Page 148: ...ss low alarm 009 Alarm output High limit with standby alarm 010 Alarm output Low limit with standby alarm 011 Alarm output High Low limits with standby alarm 012 Alarm output High Low limits with standby independent alarm 013 Heater burnout alarm output When C5W EIW or W option is ordered 014 Loop break alarm output 015 Time signal output 016 Output during AT 017 Pattern end output 018 Output by c...

Page 149: ...t alarm 003 Alarm output High Low limits alarm 004 Alarm output High Low limits independent alarm 005 Alarm output High Low limit range alarm 006 Alarm output High Low limit range independent alarm 007 Alarm output Process high alarm 008 Alarm output Process low alarm 009 Alarm output High limit with standby alarm 010 Alarm output Low limit with standby alarm 011 Alarm output High Low limits with ...

Page 150: ...dent alarm is selected in Event output EV2 allocation evo3 000 Event output EV3 allocation 000 No event 001 Alarm output High limit alarm 002 Alarm output Low limit alarm 003 Alarm output High Low limits alarm 004 Alarm output High Low limits independent alarm 005 Alarm output High Low limit range alarm 006 Alarm output High Low limit range independent alarm 007 Alarm output Process high alarm 008...

Page 151: ...n a3dy 0 EV3 alarm delay time Setting range 0 to 10000 seconds Available when any alarm from 001 High limit alarm to 012 High Low limits with standby independent alarm is selected in Event output EV3 allocation a3lm noml EV3 alarm Energized De energized noml Energized revs De energized Available when any alarm from 001 High limit alarm to 012 High Low limits with standby independent alarm is selec...

Page 152: ...nsmission Available when EIT option is ordered trlh 1370 Transmission output high limit Setting range PV SV transmission Transmission output low limit to Input range high limit Direct current voltage inputs 2000 to 10000 The placement of the decimal point follows the selection MV transmission Transmission output low limit to 105 0 Available when EIT option is ordered trll 200 Transmission output l...

Page 153: ... the decimal point follows the selection s_sl pv Program control start type pv PV start Only when Program control starts the step SV and step time are advanced to the PV then Program control starts pvr PVR start When Program control starts and in pattern repeating the step SV and step time are advanced to the PV then Program control starts sv SV start When Program control starts the Program contro...

Page 154: ...ication time Setting range 00 00 to 60 00 Minutes Seconds When set to 00 00 Displays remain ON edif no Error indication no Disabled yes Enabled 13 8 Data Clear Characters Factory Default Setting Item Setting Range Data clr no Data clear Yes No no Data clear No yes Data clear Yes ...

Page 155: ...resents the step time Hours Minutes Minutes Seconds Step SV is considered to be the SV at the end of the step Step time is considered to be the step process time The relation between the step SV and step time can be explained as follows Step 1 The control is performed so that the temperature reaches from 0 to 500 for 30 minutes Depending on the selection in Program control start type control is pe...

Page 156: ... its PID block number becomes 1 factory default We highly recommend that you leave the factory default values of PID block 1 as they are and set the values from PID block 2 Example of PID block setting PID Block number OUT1 P band Integral time Derivative time ARW OUT2 P band 1 10 200 sec 50 sec 50 10 2 30 240 sec 60 sec 35 10 3 50 340 sec 85 sec 40 10 Example of Wait value setting Wait value 10 W...

Page 157: ... 157 Program Pattern Table Please make a copy of this table for use Pattern number Step number 1 2 3 4 5 6 7 8 9 10 Step SV Step time PID block number Wait function Enabled Disabled ...

Page 158: ...c 7 sec sec 8 sec sec 9 sec sec 10 sec sec Wait value Wait value Wait value is common to all steps for each pattern Other setting data Please use the blank for your own usage Setting item Data OUT1 proportional cycle sec OUT2 proportional cycle sec Number of repetitions times Pattern link Communication protocol Instrument number Communication speed bps Data bit Parity Stop bit Response delay time ...

Page 159: ... 159 15 Key Operation Flowchart ...

Page 160: ... vendor where you purchased the unit after checking the following Example Model PCB1R00 52 Option EV3 DR C5W 100A Serial number No 173F05000 In addition to the above please let us know the details of the malfunction or discrepancy and the operating conditions No PCB12E1 2017 08 ...

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