background image

Impeller

0

MPa

1.0

0.5

1.5

2.0

2.5

0.6

The testing pressure 
shall be 0.2Mpa and 
wait  until  5  minutes, 
no leakage occurs.

MPa

0

1.0

0.5

1.5

2.0

2.5

0.6

11.Oil-filled electric pump filled with No. 10 white food machinery oil so as to ensure that the 

mechanical seal is effectively lubricated and cooled, which might leak in case of any damage or 
fault  of  the  Electric  Pump.  The  leaked  white  oil  might  damage  the  botany  planted  or  the  animal 
bred or pollute the drinking water or food involved in any application relating to planting, breeding, 
or delivery or processing of drinking water or food. To select a product hereunder, the user shall 
evaluate  the  relevant  application  and  the  consequence  of  the  use  of  such  a  product  so  as  to 
confirm  whether  the  product  is  suitable  and  even  invite  a  related  specialized  person  to  do  such 
confirmation when necessary. In case of any leakage of white oil, please immediately stop using 
and properly dealing with it. 

12.When the Electric Pump is being used, please first cut off the power supply in case that 

the Electric Pump is to be relocated or touched, so as to avoid any accident.

V. Maintenance

1.The matters needing attention prior to the disassembly of the motor for maintenance: First 

wait  until  the  motor  is  cool,  then  unscrew  the  oil  filler  bole,  to  release  the  high-pressure  gas 
generated inside due to burn-in, for the purpose of preventing the upper cover from jumping out to 
hurt people.

2.Regularly  inspect  the  insulation  resistance  between  the  motor  bracket  and  the  winding  of 

the  Electric  Pump,  which  shall  be  no  less  than  1MΩ  when  the  operating  temperature  is  nearly 
achieved,  or  otherwise  usage  shall  not  be  allowed  until  the  corresponding  measures  are  taken 
and the relevant requirements are met.

3.  After  the  2500-hours  normal  usage  of  the  Electric  Pump,  the  Electric  Pump  shall  be 

maintained as per the steps below: 

a)  inspect  various  easy  broken  parts  such  as  the  mechanical  seal,    bearing,  and  impeller. 

Please immediately replace in case there are damaged ones. 

b)  After  the  completion  of  inspection  and  repair,  please  do  an  air  pressure  test  under  the 

pressure of 0.2MPa; to wait until 5 minutes, no leakage occurs.

Bearing

Mechanical seal

Impeller,

Mechanical seal,

Bearing

Summary of Contents for QJD Series

Page 1: ...Models SG m SE m SS m QJD Mini type Clean water Centrifugal Electric Pump SERVICE MANUAL...

Page 2: ...I Product Introduction II Operating Conditions III Structure Diagram IV Instructions for Installation and Use V Maintenance VI Troubleshooting Contents...

Page 3: ...s dynamic seal in the motor and at the place of sealing of each xed spigot is an O shaped rubber seal ring used as the static seal QJD series is dry type Electric pump being composed of two parts i e...

Page 4: ...4 Fluid director 15 Wear washer 16 Guide vane 17 Ceramic shaft sleeve 18 Middle rubber bearing 19 Middle bearing block 20 Screw 21 Small press plate ii 22 Pump sleeve 23 Press plate for the cable 24 S...

Page 5: ...Stator core with winding Thermal protector all single phase three phase of 0 75 3kW Three phase of 4 7 5kW required external protection control box 12 Rotor 13 Upper retaining sleeve 14 Deep groove ba...

Page 6: ...11 Small press plate 12 Cross recess oval head screw 13 Press plate for the at cable 14 Pump sleeve 15 Small press plate 16 Shaft sleeve 17 Flat washer 18 Spring washer 19 Cross recess pan head screw...

Page 7: ...earing 11 Rotor 12 Deep groove ball bearing 13 Flat washer 14 Inner plug three pin plug 15 Wave spring 16 Mechanical seal 17 Upper retaining sleeve 18 Oring 19 Oil chamber 20 Closed terminal 21 Outer...

Page 8: ...e for the guide vane 16 Impeller 17 Guide vane collar 18 Guide vane 19 Middle supporting block collar 20 Middle supporting block 21 Middle shaft sleeve 22 Press plate 23 Pump sleeve 24 Cable press pla...

Page 9: ...eve 11 Stator core with winding 12 Bearing 13 Rotor 14 Bearing 15 Upper retaining sleeve 16 Wave spring 17 Flat washer 18 Mechanical seal 19 Oring 20 Oil chamber 21 Terminal 22 Screws set 23 Spring wa...

Page 10: ...4 Small press plate 3 Oring 2 Discharge chamber 1 Dust cover 22 Coupling 21 Mesh enclosure 20 Inlet joint 19 Screw 18 Cover plate for the guide vane 17 Impeller 16 Fluid director 15 Wear washer 14 Gui...

Page 11: ...ve 17 Cross recessed countersunk head screw 16 Oil chamber 15 Mechanical seal 14 Oring 13 Oil chamber cover 12 Cross recessed lentil headed screw 11 Mechanical seal 10 Sand prevention cushion 9 Shaft...

Page 12: ...damage please have a specialized person making replacement or repair 2 Before the Electric Pump operates please completely inspect the cold insulation resistance of the Electric Pump which shall be no...

Page 13: ...er wrapping 1 Properly arrange the connectors of core wires and make a four layer wrapping by use of the pressure sensitive tape with two ends wrapping a length of 30mm on the cable sheath and 10mm lo...

Page 14: ...e delivery pipe or take other proper measures for protection so as to avoid any tensile deformation due to the great dead weight of the cable 8 When the Electric Pump is submerged in water its depth s...

Page 15: ...the power supply in case that the Electric Pump is to be relocated or touched so as to avoid any accident V Maintenance 1 The matters needing attention prior to the disassembly of the motor for maint...

Page 16: ...blocked 3 Select a proper cable 4 Re insert the winding or carry out overhaul 1 The head is too high 2 The mesh enclosure is blocked 3 The impeller is seriously worn 4 The submersion depth of the Ele...

Page 17: ...0 12 0 17 0 22 0 28 0 38 0 43 Fault Cause Remedy Stator winding burnt 1 The mechanical seal is damaged and water leakage happens resulting interturn or interphase short circuit 2 The impeller is bloc...

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