CJ-8S40
JAPAN
LO
CK
CJ-8S40
JAPAN
LO
CK
CJ-8
S40
JAP
AN
LO
CK
CJ
-8S
40
JA
PA
N
7R
SI-74Y0A
CJ-8S40
.
10
CJ-8S40
JAPAN
LO
CK
CJ-8S40
JAPAN
LO
CK
CJ-8
S40
JAP
AN
LO
CK
CJ
-8S
40
JA
PA
N
7R
SI-74Y0A
CJ-8S40
.
10
10
General Safety Information
– To avoid serious injuries:
• Obtain and read the service instructions
carefully prior to installing the parts. Loose,
worn, or damaged parts may cause serious
injury to the rider.
We strongly recommend only using genuine
Shimano replacement parts.
• Read these Technical Service Instructions
carefully, and keep them in a safe place for
later reference.
NOTE:
• The CJ-8S40 cassette joint should only be
used with sprockets from 16T to 23T.
• When lubricating the chain or the sprock-
ets, be careful not to get any oil on the
rubber bellows or the rubber cover of the
cassette joint.
• For maximum performance we highly
recommend Shimano lubricants and
maintenance products.
• Parts are not guaranteed against natural
wear or deterioration resulting from normal
use.
Refer to the Service Instructions for the INTER-8 hub for
details on installation of the cassette joint to the hub
and installation of the non-turn washer.
Use a shifting cable with one inner cable drum.
SIS-SP (4 mm or 5 mm dia.)
• The projecting parts should be
on the fork end side.
• Install the non-turn washers so that the project-
ing parts are securely in the fork end grooves
on either side of the hub axle.
WARNING
Disconnecting the shifting cable when removing the rear wheel from the frame
Disconnect the cable from the cassette joint when
removing the rear wheel from the frame.
If it is difficult to pull the outer casing holder
out from the outer casing holder section of the
cassette joint, insert a 2mm Allen key or a #14
spoke into the hole in the cassette joint pulley,
and then turn the pulley to loosen the inner
cable. Then remove the inner cable fixing bolt
unit from the pulley first, and after this remove
the outer casing holder from the outer casing
holder section.
Cassette joint
Rubber bellows
Rubber cover
Pull out the
outer casing
holder
Remove the
rubber bellows
from the slit
1.
Set the shifting lever to
➀
➀
.
1
.
Connect the shifting cable to the shifting lever.
2
.
Set the shifting lever to
➀
.
3
.
Install the rubber cover and rubber bellows to
the outer casing holder.
4.
Wipe away any grease which may be on the inner
cable, and then pass the inner cable through the
rubber bellows. After this, insert the outer casing
into the rubber cover and set it into the outer
casing holder.
1) While holding the end of the rubber bellows, insert
the inner cable. Be careful not to pierce the rubber
bellows with the end of the inner cable at this time.
2) Slide the rubber bellows onto the inner cable.
2.
Hold the rubber cover and pull the outer casing
holder out from the outer casing holder section
of the cassette joint. Then remove the inner
cable attached to the rubber bellows from the
slit in the bracket. Be careful not to damage the
rubber bellows at this time.
Note:
Do not remove the cable by pulling the outer
casing.
Note:
Make sure that the shield cap is at the shifting
lever end.
■
Shifting lever side
■
Cassette joint side
Note:
If reusing the cable, refer to steps 6 to 8 in
“Installation of the shifting cable”.
3.
Remove the inner cable fixing bolt unit from
the cassette joint pulley.
Inner cable fixing bolt unit
Cassette joint pulley
Shifting lever end
Cassette joint end
Shield cap
Rubber bellows
Outer casing
holder
Rubber cover
Remove the inner
cable fixing bolt unit
Remove the
outer casing
holder
Pulley hole
Mark
2mm Allen key
or #14 spoke
Installation of the cassette joint
Installation of the shifting cable
Refer to the Service Instructions which are
provided with the INTER-8 shifting lever.
Use a new inner cable. Do not use a cable
which has had the end cut off.
End of rubber bellows
Rubber bellows
Inner cable
CJ-8S40
Cassette Joint
Technical Service Instructions
Set to
➀
➀
Set to
➀
➀
2
3
1
1
2
Turn the
pulley
5R/Yellow
7R/ Black
6R/Silver
5R/Yellow
5L/Brown
7L/Gray
6L/White
5L/Brown
Left
Right
θθ
20
θθ
38
θθ
= 0
θθ
= 0
Size
Fork end
Standard
Reversed
Reversed
(full chain
case)
Mark/Color
Non-turn washer
Note:
• Different types of left and right non-turn wash-
ers are available for use with standard and
reversed fork ends. Use whichever non-turn
washers are suitable.
Be careful of the inner cable end.
Not OK
OK
Not OK
Lay_INTER-8_GB 05 23.12.qxd 23.12.2004 13:39 Uhr Seite 10
