Shimano INTER 5E Service Manual Download Page 83

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NEXUS 5-speed Internal Hub w/Coaster Brake

SG-C7000-5C

Internal Assembly

15 16

29 31

36 37

30 29

2 3 4

13 14

CJ-C7000-5

Internal Hub Grease

TL-C7001

TL-S702

ITEM NO.

SHIMANO CODE NO.

DESCRIPTION

Y3FH98010

Internal Assembly (Axle Length 187 mm)

Y37G98020

Brake Shoe Unit (3 pcs.)

Y37E08000

O-Ring

Y3FE10000

E-Ring (D9.6)

Y3FE98020

Carrier Unit

Y38X98050

Ball Retainer O (3/16" x 26)

Y3FH98020

Hub Axle Unit (Axle Length 187 mm)

Y3FF98040

Driver Unit

Y3FF98050

Ball Retainer A (7/32" x 13)

Y3FJ98030

Right Hand Cone w/Seal

Y31L04000

Drive Plate

Y31L98030

Lock Washer

Y34R09000

Joint Nut Stop Washer

Y35Z11000

Right Hand Serrated Lock Nut (5.4 mm)

Y35P28000

Left Hand Lock Nut (3 mm)

Y35P22000

Stop Nut

Y31N98060

Brake Shoe Unit & Brake Arm Unit

Y31N98050

Brake Arm Unit (3 Serration)

Y38R98190

Ball Retainer B (3/16" x 16)

Y35J11100

Hub Shell Slide Spring

Y37G98080

Right Hand Dust Cap A w/Seal

Y3FF47000

Right Hand Dust Cap C

Y13098022

TL-S702 Right Hand Cone Installation Tool

Y70821000

TL-C7001 Right Hand Cone Removal Tool

ITEM NO.

SHIMANO CODE NO.

DESCRIPTION

Y04130100

Internal Hub Grease (Net. 100g)

Y00298010

WB maintenance oil set

Y00201000

WB maintenance oil (1L)

Y00201100

Bottle

Y31414010

Cap Nut (3/8")

Y33Z20500

Non-turn Washer 5R (Yellow)

Y33M39600

Non-turn Washer 6R (Silver)

Y33M39700

Non-turn Washer 7R (Black)

Y34R85010

Non-turn Washer 8R (Dark Blue)

Y33M39510

Non-turn Washer 5L (Brown)

Y33M39610

Non-turn Washer 6L (White)

Y33M39710

Non-turn Washer 7L (Gray)

Y34R85000

Non-turn Washer 8L (Dark Green)

Y0FM24000

Sprocket Wheel 24T (CS-C7000)

Y0FM01000

Sprocket Wheel 27T (CS-C7000)

Y0FM30000

Sprocket Wheel 30T (CS-C7000)

Y7ZP04000

Snap Ring

Y7ZP98010

CJ-C7000-5 Cassette Joint Unit

Y7ZP98030

CJ-C7000-5 Cassette Joint Unit for Belt drive system

Y7ZP05000

Driver Cap

Y7ZP98020

CJ-C7000-5 Cassette Joint

Y7ZP98040

CJ-C7000-5 Cassette Joint for Belt drive system

Y33Z98020

Cassette Joint Fixing Ring

Spare parts list

Summary of Contents for INTER 5E

Page 1: ... Apr 2022 by Shimano Inc ITP Ver 1 4 S E R V I C E M A N U A L SG C7000 5V SG C7000 5R SG C7000 5C SG C7000 5D SG C7050 5V SG C7050 5R SG C7050 5C SG C7050 5D ...

Page 2: ...TALLATION CONNECTION OF THE ELECTRIC WIRES MAINTENANCE Troubleshooting 49 Disassembly Assembly 53 Required Tools Parts Replacing the Internal Assembly Disassembling the Internal Assembly Assembling the Internal Assembly Service Parts Tools 75 Cassette Joint Measurement Tool Motor unit NEXUS non turn washers Hub dimensions Over Locknut Dimensions and Axle 78 EV Spare Parts List 81 CONTENTS ...

Page 3: ... 180 compare with SG C6000 series by optimizing shift pattern design It also offers a gear range with optional automatic shifting Automatic shifting offers a stress free ride eliminating the need for the rider to worry about whether they re in the right gear or have to change gears after an abrupt stop SPECIFICATION Gear ratio 263 O L D 135mm Color options Black Silver Compatible with GATES belt d...

Page 4: ...ying the internal geared hub gear ratio by the sprocket ratio SHIMANO STEPS computer assisted shifting system provides a more responsive and stable shifting performance This innovative system monitors rider s motion and determines the optimal timing to momentarily decrease power to the pedal assist motor The temporary reduction of chain tension allows the gear movement of drive train to function s...

Page 5: ...4 Return to index page Dealer s Manual SG C7000 5V SG C7000 5R SG C7000 5C SG C7000 5D ...

Page 6: ...ocket without chain guard 1 Install the right hand dust cap and then secure the sprocket with the snap ring Check the specifications and note the orientation of the right hand dust cap and sprocket when installing them Snap ring Sprocket Specification A Specification B Outward assembling Inward assembling Specification A Specification B Right hand dust cap Right hand dust cap C Right hand dust cap...

Page 7: ...tion A If the sprocket is an inward assembling sprocket with 19T or fewer or for belt drive specifications right hand dust cap A will come into contact with the chain or pulley so specification B should be used instead Specification B If the sprocket is an inward assembling sprocket with 16T and 3 mm teeth or for belt drive specifications remove right hand dust cap B before use Installing the spro...

Page 8: ... the latest Dealer s Manual 2 Install the sprocket with the guard plate facing outward and secure it in place with the snap ring Guard plate Snap ring Installation of the cassette joint to the hub 1 Install the driver cap Note the orientation of the driver cap Driver side Driver Driver cap Driver side cap Snap ring Sprocket Sprocket ...

Page 9: ...nt and install to the hub body Should be aligned Cassette joint Pulley Bracket Cassette joint mark 3 Turn the cassette joint mounting ring 45 clockwise to secure it Cassette joint mark Cassette joint mounting ring Pulley NOTICE Hold down the cassette joint bracket securely when performing work Installing the disc brake rotor CAUTION Wear gloves when handling the disc brake rotor Failure to do so m...

Page 10: ...est Dealer s Manual CENTER LOCK type 1 Secure the disc brake rotor as shown in the figure Disc brake rotor Disc brake rotor installation ring 40 N m 5 screw type with lock washers 1 Temporarily secure the disc brake rotor and the disc brake rotor lock washers to the hub as shown in the figure Lock washer 2 4 N m Disc brake rotor fixing screw ...

Page 11: ...n the lock washers with the disc brake rotor fixing screw If tightened while the hooked parts are against the surface of the disc brake rotor the lock washers and its hooked parts will become deformed Hooked part of lock washer Notch in disc brake rotor The lock washers are not reusable Always use new lock washers when installing the disc brake rotor Use the dedicated disc brake rotor fixing screw...

Page 12: ...dy 1 Engage the splines on the hub body with the splines on the INTER M brake and then temporarily tighten with the brake unit fixing nut or the brake unit fixing washer INTER M brake Brake unit fixing nut brake unit fixing washer Hub body Installation of the hub to the frame 1 Mount the chain on the sprocket and then set the hub axle into the dropout When not using chain tensioner LOCK Dropout Hu...

Page 13: ...ain tensioner be sure to read the attached instruction manual for the CT S500 chain tensioner 2 Place non turn washers onto the right and left of the hub axle Turn the cassette joint so that the protrusions of the non turn washers fit into the grooves in the dropouts and align the joint to be installed almost parallel to the chainstay LOCK Non turn washer for left side use Dropout groove Chainstay...

Page 14: ... NOTICE When installing parts such as a mudguard stay to the hub axle install them in the order shown in the figure Cap nut Washer Non turn washer Mudguard stay Carrier stay When installing the hub to the frame the chain guard may come off Make sure that the chain guard is securely installed If not properly installed noise may be generated LOCK 7 R Chain guard ...

Page 15: ...versed full chain case 5R Yellow 5L Brown θ 0 Vertical 8R Blue 8L Green θ 60 90 Vertical type Does not include the coaster specifications If the hub nuts are cap nuts use a frame with dropouts that are at least 7 mm thick 3 Secure with the cap nut In the case of INTER M brake specifications brake unit fixing washer 1 Check that the INTER M brake is securely installed with the brake unit fixing was...

Page 16: ... N m In the case of INTER M brake specifications brake unit fixing nut 1 Attach the brake arm to the chainstay with the arm clip 2 Temporarily fix the clip bolt and clip nut by lightly tightening them 3 Take up slack in the chain align the wheel with the frame center and temporarily secure it with the cap nut 4 Slightly loosen the cap nut and fully tighten the brake unit fixing nut 5 Take up slack...

Page 17: ...th the arm clip Brake unit fixing nut Cap nut Arm clip Clip nut Clip bolt M6 16 mm 2 3 N m 30 45 N m In the case of coaster brake specifications 1 Secure the brake arm with the arm clip 2 Take up slack in the chain and secure the wheel to the frame with the cap nut Cap nut Chainstay Clip nut Brake arm Arm clip Clip bolt M6 16 mm 2 3 N m 30 45 N m LOC K Non turn washer Cap nut 30 45 N m ...

Page 18: ... arm or if the clip bolt or arm clip becomes damaged the brake arm may rotate on the chainstay and cause the handlebars to jerk suddenly or the bicycle wheel may lock and the bicycle may fall over causing serious injury NOTICE If it is not installed correctly braking performance will suffer Be careful not to apply excessive force when installing If excessive force is applied to the brake arm to se...

Page 19: ...sure that the sealed outer cap is at the shifting lever end Shifting lever side Sealed outer cap Cassette joint side Cassette joint side 1 Operate the shifting lever and set to the specified gear position SG S7001 internal 11 speed 11 speed SG S7001 internal 8 speed 8 speed SG C6001 SG C6011 internal 8 speed 1 speed SG C7000 SG C7002 internal 5 speed 5 speed 2 Install the rubber cover and rubber b...

Page 20: ...ellows pass the inner cable through 2 Insert the outer casing into the rubber cover and set it into the outer casing holder Push the outer casing so that it securely touches the holder unit End of rubber bellows Rubber cover Rubber bellows Inner cable Outer casing holder Outer casing Inner cable Rubber cover Rubber bellows Outer casing holder Outer casing Inner cable NOTICE Use a new inner cable d...

Page 21: ...hifting lever secure it at the specified length while pulling the inner cable SG S7001 internal 11 speed 184 mm SG S7001 internal 8 speed 145 mm SG C6001 SG C6011 internal 8 speed 101 mm SG C7000 SG C7002 internal 5 speed 145 mm Specified length ALFINE 75 mm or less NEXUS 63 mm or less Specified length Specified length Inner cable mounting bolt unit Inner cable mounting nut Inner cable fixing wash...

Page 22: ...nting bolt unit use the setting tool TL S700 B TL CJ40 TL S700 B 145 mm 184 mm TL CJ40 101 mm 127 mm 5 Install the inner cable mounting bolt unit 1 Fit the inner cable mounting bolt unit into the gap in the pulley 2 Turn the cable 60 clockwise or counterclockwise and attach it to the hook LO CK Gap in pulley Pulley Hook Inner cable mounting bolt unit Inner cable mounting bolt unit Pulley Hook Gap ...

Page 23: ...alled first by turning the pulley of the cassette joint 1 2 3 Hole in pulley or 14 spoke 6 Install the inner cable and outer casing Attach the inner cable to the pulley as shown in the figure pass the inner cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder Inner cable Pulley Slit Outer casing holder Bracket Bracke...

Page 24: ...C SG C7000 5D Return to index page Click here for the latest Dealer s Manual NOTICE Check that the inner cable is correctly seated inside the pulley guide L O C K Guide L O C K L O C K Guide 7 Secure the cable to the frame with the outer casing bands Outer casing bands 10 mm 10 mm 15 mm ...

Page 25: ...ed SG C7000 SG C7002 internal 5 speed 5 speed to 3 speed 2 Turn the cable adjustment barrel and align the setting lines Check that the yellow setting lines on the cassette joint bracket and pulley are aligned with each other The yellow setting lines on the cassette joint are located in two places When the bicycle is upright Pulley Bracket Should be aligned Should be aligned Pulley Bracket When the...

Page 26: ...at the yellow setting lines are aligned Operate the shifting lever again from step 1 to check 4 Cut off the excess length of inner cable and then install the inner end cap For 11 speed after installing the inner end cap slightly bend the inner cable outward toward the dropout so that it does not touch the chain Inner end cap 15 20 mm Inner end cap 25 30 mm 15 20 mm Inner end cap 11 speed 8 speed 5...

Page 27: ... 1 Set the shifting lever to the specified gear SG S7001 internal 11 speed 11 speed SG S7001 internal 8 speed 8 speed SG C6001 SG C6011 internal 8 speed 1 speed SG C7000 SG C7002 internal 5 speed 5 speed 2 Pull the outer casing out from the outer casing holder Outer casing holder 2 1 3 Remove the inner cable from the pulley guide and remove the inner cable mounting bolt unit Inner cable mounting b...

Page 28: ...to index page Click here for the latest Dealer s Manual TECH TIPS If it is difficult to remove the gear shifting cable some models enable the outer casing holder to be pulled out from the outer casing holder section of the cassette joint by turning the pulley of the cassette joint Hole in pulley or 14 spoke ...

Page 29: ...5R SG C7000 5C SG C7000 5D Return to index page Click here for the latest Dealer s Manual Oil maintenance of the internal assembly The work performed here will be the same as in SG C7050 5 Refer to Oil maintenance of the internal assembly oil maintenance kit Y00298010 P 46 ...

Page 30: ...29 Return to index page Dealer s Manual SG C7050 5V SG C7050 5R SG C7050 5C SG C7050 5D ...

Page 31: ...document Installation of sprocket to the hub A B C D z y x Place right hand dust cap onto the driver on the right side of the hub body Next install the sprocket and secure it in place with the snap ring x Outward assembling MU UR510 only y Inward assembling Compatible with all motor units z Note the direction A Snap ring B Sprocket C Right hand dust cap C D Driver NOTICE Only SM C7050 and CS C7000...

Page 32: ... s Manual Installation of the motor unit to the hub Unless otherwise noted MU UR500 is used as an example for this explanation 1 z y y Check that the two marks red on the right side of the hub body are aligned y mark red z Should be aligned TECH TIPS If the two marks red are not aligned use the TL SGE1 to align the two marks red Turn clockwise TL SGE1 ...

Page 33: ... is not attached attach as shown in the illustration MU UR500 MU UR510 Rubber seal Motor unit Inside motor unit MU UR500 A B C MU UR510 B A A A Shifting switch NOTICE The motor unit is set at the initial position when it is shipped therefore install it without changing the position If the motor unit may not be at the initial position push the shifting switch ten or more times to move the protrusio...

Page 34: ... the motor unit while turning it slowly to set it correctly until it stops turning on the hub axle Next secure the motor unit by tightening the L lock nut x motor unit mark silver y hub lock spacer mark red This is the mark for which the position was aligned in step 1 z Outer side A L lock nut B Right hand lock nut C Motor unit Tightening torque 6 10 N m NOTICE Check that the guide of right hand l...

Page 35: ...he hub to the frame Non turn washer Use non turn washers to secure the internal geared hub and motor unit to the frame Non turn washers are classified with a mark and main body color for easy identification There are left and right types and the right type is normally used on the chain side Refer to the following to select the non turn washer based on the shape of the motor unit and dropout to use...

Page 36: ...n angle of non turn washer and motor unit 5R yellow 5L brown 6R silver 6L white 7R black 7L gray 20 20 5 29 31 5 40 1 5 7 38 38 5 47 49 5 58 16 5 25 When the dropout is the straight drop type Dropout Installation angle of non turn washer and motor unit 8R blue 8L green 22 17 30 67 30 0 67 7 83 MU UR510 When the dropout is the standard type Dropout Installation angle of non turn washer and motor un...

Page 37: ...t Dropout shape Installation angle of non turn washer and motor unit 5R yellow 5L brown 7R black 7L gray 20 9 38 5 When the dropout is the straight drop type Dropout Installation angle of non turn washer and motor unit Dropout shape Installation angle of non turn washer and motor unit 8R blue 8L green 9R light brown 9L light green 10 7 30 4 Installation methods 1 Mount the chain on the sprocket th...

Page 38: ...use B Motor unit C Dropout groove D Non turn washer for right side use E Chainstay TECH TIPS Install the non turn washer with its protrusion part aligned with the straight part of the dropout Install the non turn washer so that the protrusion fits securely in the dropout groove at the front and back sides of the hub axle 7 R A D E B C 3 Take up slack in the chain and secure the wheel to the frame ...

Page 39: ...7050 5V SG C7050 5R SG C7050 5C SG C7050 5D Return to index page https si shimano com DM CASG003 Click here for the latest Dealer s Manual For coaster brakes A B C E D A Brake arm B Clip nut C Clip bolt D Chainstay E Arm clip ...

Page 40: ...cribed in Notice in TO ENSURE SAFETY Be sure to refer to it before starting the work Connection to motor unit 1 A Connect the electric wires to the motor unit and the battery mount A TL EW02 MU UR500 TL EW300 MU UR510 2 Temporarily secure the electric wire along the frame with tape and connect it to junction B NOTICE When routing the electric wire to the motor unit be sure to install it to the bot...

Page 41: ...ached clean the frame with alcohol or some other cleaning agent to remove any grease or other substances before installing the cover Place the electric wire cover cord cover over the electric wires then attach it to the frame A Electric wire cover EW SD50 type SM EWC2 Cord cover EW SD300 type EW CC300 4 After connecting the electric wires to all of the components install the battery and check the ...

Page 42: ... Disconnection of the electric wires NOTICE Do not keep connecting and disconnecting the small waterproof connector The waterproof section or the connecting section may become worn or deformed and the function may be affected Motor unit A Use the wide end of the TL EW02 SHIMANO original tool to disconnect the electric wires A TL EW02 MU UR500 TL EW300 MU UR510 ...

Page 43: ...ent value z Shift gears TECH TIPS This screen is shown in English however a total of 8 languages are available on E TUBE PROJECT Japanese English German French Italian Chinese Dutch Spanish 1 Download the latest version of E TUBE PROJECT from the support website https bike shimano com e tube project html 2 Connect SM PCE1 SM PCE02 or SM BCR2 Connect the battery when connecting SM BCR2 3 Activate t...

Page 44: ...feel of gear shifting again while changing the adjustment value one by one in the same direction Continue adjusting the value until the abnormal noise or unusual feels are eliminated 2 No sign of improvement Change the adjustment value by one again in the same direction and then check the sound or feel of gear shifting again The problem has been remedied Go to step5 1 The problem persists Go to st...

Page 45: ...Set the adjustment value z Shift gears TECH TIPS This screen is shown in English however a total of 8 languages are available on E TUBE PROJECT Japanese English German French Italian Chinese Dutch Spanish 1 Download E TUBE PROJECT for smartphones tablets 2 Establish a Bluetooth LE connection with a smartphone or tablet referring to the section About wireless functions SC MT800 3 Activate the adjus...

Page 46: ...feel of gear shifting again while changing the adjustment value one by one in the same direction Continue adjusting the value until the abnormal noise or unusual feels are eliminated 2 No sign of improvement Change the adjustment value by one again in the same direction and then check the sound or feel of gear shifting again The problem has been remedied Go to step5 1 The problem persists Go to st...

Page 47: ...r 15 minutes or more and seek medical assistance if any abnormal symptoms occur Contact with skin may cause a rash and discomfort Use gloves when handling In the event of skin contact wash well with soap and water If skin condition becomes abnormal seek medical assistance immediately Do not drink If it is drunk by mistake do not induce vomiting make the affected person drink 1 to 2 cups of water a...

Page 48: ...he container with maintenance oil to a height of 95 mm z 95 mm 2 z Immerse the internal unit in the oil from the left side until the oil reaches up to ring gear unit 1 as shown in the illustration z Ring gear unit 1 3 Keep the internal unit immersed for approximately 90 seconds 4 Remove the internal unit from the oil 5 Let excess oil drain off for approximately 60 seconds ...

Page 49: ...48 Dealer s Manual SG C7050 5V SG C7050 5R SG C7050 5C SG C7050 5D Return to index page https si shimano com DM CASG003 Click here for the latest Dealer s Manual 6 Reassemble the hub ...

Page 50: ...49 Return to index page Troubleshooting ...

Page 51: ...intenance Gear Change Support Troubleshooting All of the following occurrences are due to the internal gear shifting structure and are not the failure of the internal components NOTICE If you cannot determine a definite cause for the malfunction it is recommended to replace the internal assembly Refer to SHIMANO gear change support mechanism utilizes some portion of pedaling force at down shifting...

Page 52: ...t the gear to 3rd from 5th Turn the cable adjustment barrel on the REVOSHIFT lever and align the bracket on the cassette joint with the setting line on the pulley P 24 The abnormal noise does not stop even after adjusting the cable During gear shifting Replace the internal assembly P 55 When pedaling If something is broken inside replace the broken part or unit If nothing is broken or if you are u...

Page 53: ...ed Replace the brake shoe unit If this does not resolve the issue replace the internal assembly P 55 58 The wheels lock when the bicycle is pushed backward If something is broken inside replace the broken part or unit If nothing is broken or if you are unsure replace the internal assembly P 55 Applying the brakes causes an abnormal noise Apply grease or replace the brake shoe unit P 58 Rotation fe...

Page 54: ...53 Return to index page Disassembly Assembly ...

Page 55: ...hrough f are necessary When assembling or disassembling the internal unit use a new E ring The E ring is not reusable once removed When disassembling assembling the internal assembly work will be easier if a shifting lever compatible with the cassette joint is connected A Hammer B TL C7001 C TL S702 D Slotted Screwdriver E TL 7S20 Hub spanners 17 mm 22 mm 2 pcs F Cassette joint CJ C7000 ...

Page 56: ...Replacing the Internal Assembly NOTICE Forcibly pulling it may cause damage to the bracket cover because of its material properties Do not damage the threads of the hub axle 1 Hold the two beveled surfaces of the hub axle on the brake arm side in a vise and remove the dust cap 2 Remove the lock nut and stop nut 3 Remove the brake arm unit and ball retainer from the hub axle TL 7S20 Dust cap Vise B...

Page 57: ...56 Return to index page Replacing the Internal Assembly 4 Remove the hub shell 5 The internal assembly can be replaced Internal assembly Hub shell ...

Page 58: ...With the brake arm facing downward pinch the flat portion of the axle with a vise and secure the internal assembly in place Disassembling the Internal Assembly Installing the cassette joint 1 Set the cassette joint 2 When installing the cassette joint mounting ring align the yellow mark with the yellow mark on the pulley of the cassette joint 3 Turn the cassette joint mounting ring 45 clockwise Ho...

Page 59: ...n before working It will be easier to keep the unit in 1st gear if you connect a compatible shifting lever With the drive side facing downward use a vise to secure the internal assembly in place 1 Remove the brake shoe unit 2 Remove the O ring Later steps may still be performed even if the O ring is not removed Brake shoe unit O ring Disassembling the Internal Assembly Disassembling the Internal A...

Page 60: ... The carrier unit is structured from several parts Disassembling the Internal Assembly Perform steps 5 through 7 with the cassette joint turned until it makes contact Sun Gear1 5 Remove Sun Gear1 Carrier2 Unit Ring Gear2 Ring Gear1 washer Sun Gear3 Sun Gear2 guide ring Sun Gear1 guide ring Ring Gear1 Carrier1 Unit Sun Gear1 The Ring Gear1 washer is included only when the first two letters stamped ...

Page 61: ...to index page Sun Gear1 guide ring 6 Remove the Sun Gear1 guide ring 7 Remove the ball retainer Ball retainer Disassembling the Internal Assembly 8 Reverse axle unit in vise to access the drive side cone assembly ...

Page 62: ...move the cassette joint Cassette joint Follow the reverse procedure from Installing the cassette joint Disassembling the Internal Assembly Right hand lock nut 10 Remove the right hand lock nut Stop washer 11 Remove the stop washer ...

Page 63: ...62 Return to index page Lock washer Drive plate 12 Remove the lock washer 13 Remove the drive plate Disassembling the Internal Assembly ...

Page 64: ...ches TL C7001 2 Insert TL C7001 aligned with the position of the groove on the hub axle Hub axle Disassembling the Internal Assembly 14 Remove the hub axle 1 Place the driver on the vise NOTICE Make sure to place it so that the vise is outside the washers inside Otherwise the washers could detach and you will be unable to reattach them ...

Page 65: ...x page Right hand cone 15 Remove the right hand cone from the driver unit 16 Remove ball retainer A from the driver unit NOTICE The unit is disassembled as shown below Ball retainer A Disassembling the Internal Assembly ...

Page 66: ...the following icon Assembling the Internal Assembly 1 Install the driver unit 2 Install the ball retainer A 3 When installing the right hand cone align the two serrations with the grooves in the axle as shown Y 04130100 NOTICE Although there is white colored and black colored grease the two types can be mixed during use Y04130100 ...

Page 67: ...e installation tool TL S702 and strike it until it comes to a stop Driver plate Lock washer 5 Install the driver plate Be careful of the setting direction as shown in the picture 6 Install the lock washer Install so that the protrusions on the rear of the lock washer align with the indentations on the cone Assembling the Internal Assembly ...

Page 68: ...grooves of the lock washer 8 Tighten the right hand lock nut 9 Install the cassette joint NOTICE If either the lock washer or driver plate rotates during this step return to assembly step 3 and make sure that the cone is correctly seated Cassette joint Refer to Installing the cassette joint Assembling the Internal Assembly ...

Page 69: ... the Sun Gear1 guide ring NOTICE Be careful as the balls can easily fall from the retainer Keep the vertical direction of the ball retainer in mind as you set it Do this while turning the cassette joint until it makes contact If a shifting lever is connected do this with the unit in 1st gear Y 04130100 Y 04130100 Y 04130100 Assembling the Internal Assembly ...

Page 70: ...owing parts Apply grease to the areas indicated in the figure Carrier2 Unit Ring Gear2 Ring Gear1 washer Sun Gear3 Sun Gear2 guide ring Sun Gear1 guide ring Ring Gear1 Carrier1 Unit Sun Gear1 Y 04130100 Y 04130100 Assembling the Internal Assembly The Ring Gear1 washer is included only when the first two letters stamped on the hub axle are RE RL SA SL or TA TL When reassembling the product ensure t...

Page 71: ...with the unit in 1st gear Do this while pushing the cassette joint until it makes contact If a shifting lever is connected do this with the unit in 1st gear Assembling the Internal Assembly Tab Groove NOTICE If the metal fitting of the axle unit groove has come out as shown in the figures use a slotted screwdriver to push it in before installing the Carrier 1 unit When installing ensure that the t...

Page 72: ...nt of E ring and Carrier Unit 3 Combine the Carrier2 Unit Ring Gear2 and Ring Gear1 washer 4 Install the combined unit Keep your hands away from the cassette joint while doing this If a shifting lever is connected do this with the unit in 5th gear If installation is difficult install while slighting turning the driver The Ring Gear1 washer is included only when the first two letters stamped on the...

Page 73: ...hoe unit in mind as you install it NOTICE It is recommended that you wrap the threads with tape before installing the O ring to prevent damage to the O ring contacting the axle threads Install so that the end of the slide spring on the hub fits into the gap in the brake shoe Be careful that the slide spring inside the hub shell does not touch the convex section of the internal assembly Assembling ...

Page 74: ...to the left and right so that the serrations of the brake shoe and brake arm unit engage with each other 21 Screw the stop nut to adjust so that the hub shell can be turned smoothly without any play After adjusting secure the stop nut with the locknut NOTICE Be careful of the setting direction Locknut Stop Nut Y 04130100 Y 04130100 Assembling the Internal Assembly ...

Page 75: ...secure it back in the vise and then remove the cassette joint 23 Install the dust cap 24 Assembly is now complete Follow the reverse procedure from Installing the cassette joint Install so that there is a 1 to 1 5 mm gap with the dust cap Assembling the Internal Assembly ...

Page 76: ...75 Return to index page Service Parts Tools ...

Page 77: ...C7000 5 CJ C7000 5 CJ C7000 5BD CJ C7000 5BD for Belt Drive Spec TL S700 B MU UR500 Service Parts and Tools Cassette Joint Measurement Tool Motor unit The Belt Drive specification is designed to not interfere with the belt drive ...

Page 78: ... 5E SG C7 Reversed type rear dropout Standar 5R 5L 6R 6L 7R 7L Vertical type rear dropout 8R 8L ER 5E SG C7000 5 w CJ C7000 5 Standard type rear dropout ear dropout ALFINE INTER 8 SG S7001 8 w CJ S7000 8 NEXUS INTER 5E SG C7000 5 w CJ C7000 5 Reversed type rear dropout Standard type rear dropout 5R 5L 6R 6L 7R 7L Vertical type rear dropout 8R 8L ALFINE INTER 8 SG S7001 8 w CJ S7000 8 NEXUS INTER 5...

Page 79: ...78 Return to index page Hub dimensions Over Locknut Dimensions and Axle ...

Page 80: ...unting width right includes stay etc 5 9 4 9 5 9 4 9 Q Non turn washer width 6 4 R Spoke hole diameter mm 2 9 2 9 2 9 2 9 2 9 2 9 S Spoke hole chamfer 90 Internal geared hub C 272 ALFINE INTER 11 8 NEXUS INTER 8 7 5E C 273 Series NEXUS Function name INTER 5E Model No SG C7000 5D SG C7000 5R SG C7000 5V SG C7000 5C Speed 5 Gear ratio Total 263 Spoke size 13 14 A Over locknut dim O L D mm 135 B Axle...

Page 81: ...stay etc Q Non turn washer width 6 4 R Spoke hole diameter mm 2 9 S Spoke hole chamfer 90 URBAN components C 372 Internal Geared Hub C 373 Dimensions C 374 Series NEXUS Function name INTER 5E Model No SG C7050 5D SG C7050 5R SG C7050 5C SG C7050 5V Speed 5 Gear ratio Total 263 A Over locknut dim O L D mm 135 B Axle length mm 187 C Flange distance mm 57 3 58 3 D Spoke hole P C D mm 92 6 E Flange di...

Page 82: ...81 Return to index page EV Spare Parts List ...

Page 83: ... 3 16 x 16 20 Y35J11100 Hub Shell Slide Spring 21 Y37G98080 Right Hand Dust Cap A w Seal 22 Y3FF47000 Right Hand Dust Cap C 23 Y13098022 TL S702 Right Hand Cone Installation Tool 24 Y70821000 TL C7001 Right Hand Cone Removal Tool ITEM NO SHIMANO CODE NO DESCRIPTION 25 Y04130100 Internal Hub Grease Net 100g 26 Y00298010 WB maintenance oil set 27 Y00201000 WB maintenance oil 1L 28 Y00201100 Bottle 2...

Page 84: ...37G98080 Right Hand Dust Cap A w Seal 19 Y3FF47000 Right Hand Dust Cap C 20 Y70811000 TL AF30 Left Hand Inner Dust Cap Installation Tool 21 Y13098022 TL S702 Right Hand Cone Installation Tool 22 Y70821000 TL C7001 Right Hand Cone Removal Tool 23 Y04130100 Internal Hub Grease Net 100g ITEM NO SHIMANO CODE NO DESCRIPTION 24 Y00298010 WB maintenance oil set 25 Y00201000 WB maintenance oil 1L 26 Y0020...

Page 85: ...tainer P 3 16 x 13 17 Y37G98080 Right Hand Dust Cap A w Seal 18 Y3FF47000 Right Hand Dust Cap C 19 Y13098022 TL S702 Right Hand Cone Installation Tool 20 Y70821000 TL C7001 Right Hand Cone Removal Tool 21 Y04130100 Internal Hub Grease Net 100g 22 Y00298010 WB maintenance oil set ITEM NO SHIMANO CODE NO DESCRIPTION 23 Y00201000 WB maintenance oil 1L 24 Y00201100 Bottle 25 Y31414010 Cap Nut 3 8 26 Y...

Page 86: ...cator Cover Black Fixing Screws 2 Y6F004100 Cover Fixing Screw 3 Y01A98010 Cable Adjusting Bolt Unit 4 Y6NA08000 Clamp Nut 5 Y6F409100 Clamp Screw M4 x 18 7 6 Y0FL00080 Grip 7 Y60098911 Shift inner cable stainless steel Stainless steel inner cable Diameter 1 2 mm x 2100 mm incl inner end cap 8 Y6TV98070 Inner Cable Fixing Bolt Unit 9 Y74Y98160 Outer Casing Holder Unit Spare parts list ...

Page 87: ...N98060 Brake Shoe Unit Brake Arm Unit 18 Y31N98050 Brake Arm Unit 3 Serration 19 Y38R98190 Ball Retainer B 3 16 x 16 20 Y35J11100 Hub Shell Slide Spring 21 Y37G98080 Right Hand Dust Cap A w Seal 22 Y3FF47000 Right Hand Dust Cap C ITEM NO SHIMANO CODE NO DESCRIPTION 23 Y20W10000 TL SGE1 1st Gear Set Tool 24 Y13098022 TL S702 Right Hand Cone Installation Tool 25 Y70821000 TL C7001 Right Hand Cone Re...

Page 88: ... Seal Ring 16 Y32T08100 Left Hand Inner Dust Cap 17 Y36U98030 Ball Retainer 7 32 x 9 18 Y37G98080 Right Hand Dust Cap A w Seal 19 Y3FF47000 Right Hand Dust Cap C 20 Y20W10000 TL SGE1 1st Gear Set Tool 21 Y70811000 TL AF30 Left Hand Inner Dust Cap Installation Tool ITEM NO SHIMANO CODE NO DESCRIPTION 22 Y13098022 TL S702 Right Hand Cone Installation Tool 23 Y70821000 TL C7001 Right Hand Cone Remova...

Page 89: ...Z06030 Lock Nut for Left Hand Cone 15 Y35J90000 Left Hand Cone w Dust Cap 16 Y34R98070 Ball Retainer P 3 16 x 13 17 Y37G98080 Right Hand Dust Cap A w Seal 18 Y3FF47000 Right Hand Dust Cap C 19 Y20W10000 TL SGE1 1st Gear Set Tool 20 Y13098022 TL S702 Right Hand Cone Installation Tool ITEM NO SHIMANO CODE NO DESCRIPTION 21 Y70821000 TL C7001 Right Hand Cone Removal Tool 22 Y04130100 Internal Hub Gre...

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Shimano INTER 5E, Service Manual

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Summary of Contents for INTER 5E

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