Shimano ALFINE SG-S7001-11 Dealer'S Manual Download Page 23 | Manualshive

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Installation of the hub to the frame

Mount the chain on the sprocket, then set the hub axle into the rear dropout.

When not using chain tensioner

Rear dropout

Hub axle

When using chain tensioner

Chain tensioner

Hub axle

Rear dropout

When using the chain tensioner, be sure to read the attached instruction manual for the CT-S500
chain tensioner.

1.

Installation/removal
Installation of the hub to the frame

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Summary of Contents for ALFINE SG-S7001-11

Page 1: ...ASG004 02 Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE ALFINE NEXUS NEXUS SG C7002 5 CS C7000 SG C7000 5 SM C7000 5 ALFINE SG S7001 11 SG S7001 8 Non Series SG C6001...

Page 2: ...tallation of the cassette joint to the hub 18 Installing the disc brake rotor 20 Installing the INTER M brake to the hub body 22 Installation of the hub to the frame 23 Installation of the shifting ca...

Page 3: ...by professional bicycle mechanics Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer s manuals If any part of the i...

Page 4: ...TO ENSURE SAFETY TO ENSURE SAFETY 4...

Page 5: ...e front wheel may lock and the bicycle may fall forward and serious injury may result Because the required braking distance will be longer during wet weather reduce your speed and apply the brakes ear...

Page 6: ...e Use a lock nut with nylon insert self locking nut as the clip nut It is recommended that SHIMANO made clip bolts clip nuts and arm clips be used If the clip nut comes off the brake arm or if the cli...

Page 7: ...ak or skip If it is necessary to readjust the length of the chain due to a change in the number of sprocket teeth make the cut at some other place than the place where the chain has been joined using...

Page 8: ...Accidents or falls may occur due to losing control of the bicycle possibly resulting in serious injury The same thing will happen when the brake pads or disc brake rotor are replaced Coaster brake typ...

Page 9: ...ide the brake which can lead to problems such as abnormally sudden braking The brake unit and front hub unit should never be disassembled If it is disassembled it may no longer work properly TO ENSURE...

Page 10: ...coaster brake For roller brake disc brake or V BRAKE A sound is emitted when the pedal turns X All speeds other than 1 speed A sound is emitted when the bicycle is pushed back X X Internal 11 speed 7...

Page 11: ...X X 22 X 23 X X CS S500 18 20 8 speed recommended sprocket ratio 2 0 to 2 25 FC S501 number of teeth 45 42 39 SM GEAR 14 15 16 17 18 X 19 X X 20 X X 21 X X 22 X 23 CS S500 18 X 20 X X 5 speed recomme...

Page 12: ...number of teeth 30 27 24 30 27 24 Chainring number of teeth 30 31 X X 32 X X 33 X X 34 X X 35 X X X X 36 X X X X 37 X X X X 38 X X X X X X 39 X X X X X 40 X X X X X 41 X X X X X 42 X X X X X 43 X X X...

Page 13: ...C CS C7000 number of teeth 30 27 24 30 27 24 Chainring number of teeth 30 31 X X 32 X X 33 X X 34 X X 35 X X X X 36 X X X X 37 X X X 38 X X X X 39 X X X X 40 X X X X 41 X X X X 42 X X X 43 X X 44 X X...

Page 14: ...the use of SHIMANO internal geared hub grease or a lubrication kit is recommended If SHIMANO grease or a SHIMANO lubrication kit is not used problems such as a malfunction in the shifting unit may occ...

Page 15: ...ting unit malfunction may occur Clean the chain tensioner periodically and lubricate all moving parts and pulleys If there is a large amount of excess play in the pulleys and an abnormal amount of noi...

Page 16: ...are needed for installation removal adjustment and maintenance purposes Tool Adjustable wrench Hexalobular 25 Cross head screwdriver 1 10 mm spanner 2 mm hexagon wrench 3 mm hexagon wrench TL LR10 TL...

Page 17: ...the orientation of the sprocket and right hand dust cap Type Applicable sprockets Outward assembling Inward assembling A 16T 23T 20T 23T B 16T 23T INTER 5E 24T 27T 30T 24T 27T 30T Type A If the sproc...

Page 18: ...when installing it Right hand dust cap B Chain guard 1 Install the sprocket with the guard plate facing outward and secure it in place with the snap ring Guard plate Snap ring 2 Install the driver ca...

Page 19: ...ed Cassette joint Pulley Bracket Cassette joint mark 2 Turn the cassette joint mounting ring 45 clockwise to secure it Cassette joint mark Cassette joint mounting ring Pulley Hold down the cassette jo...

Page 20: ...ves when handling the disc brake rotor Failure to do so may result in cuts to your hands Secure the disc brake rotor as shown in the figure Disc brake rotor Disc brake rotor installation ring 40 N m 1...

Page 21: ...t on the notch in the disc brake rotor then tighten on the lock washer with the disc brake rotor mounting screw If tightened while the hooked parts are against the surface of the disc brake rotor the...

Page 22: ...unting screws in the order shown in the figure 2 Engage the splines on the hub body with the splines on the INTER M brake then temporarily tighten with the brake unit fixing nut or the brake unit fixi...

Page 23: ...ar dropout When not using chain tensioner Rear dropout Hub axle When using chain tensioner Chain tensioner Hub axle Rear dropout When using the chain tensioner be sure to read the attached instruction...

Page 24: ...dropout groove Chainstay Cassette joint Non turn washer for right side use When installing parts such as a mudguard stay to the hub axle install them in the order shown in the figure Cap nut Washer N...

Page 25: ...Size For right For left Standard 5R Yellow 5L Brown 20 7R Black 7L Gray 20 38 Reversed 6R Silver 6L White 0 Reversed full chain case 5R Yellow 5L Brown 0 Vertical 8R Blue 8L Green 60 90 Vertical Does...

Page 26: ...tach the brake arm with the arm clip 5 Securely install with the cap nut Brake unit fixing washer Cap nut Arm clip Clip nut Clip bolt M6 16 mm 2 3 N m 30 45 N m 6 Attach the brake arm to the chainstay...

Page 27: ...Cap nut 30 45 N m Attach the brake arm with the arm clip Brake unit fixing nut Cap nut Arm clip Clip nut Clip bolt M6 16 mm 2 3 N m 30 45 N m 6 Secure the brake arm with the arm clip 1 Take up slack i...

Page 28: ...he handlebars to jerk suddenly or the bicycle wheel may lock and result in serious injury due to a fall or collision If it is not installed correctly braking performance will suffer Be very careful wh...

Page 29: ...te joint side 1 Operate the shift lever and set to the specified gear position SG S7001 internal 11 speed 11 speed SG S7001 internal 8 speed 8 speed SG C6001 SG C6011 internal 8 speed 1 speed SG C7000...

Page 30: ...be on the inner cable and while holding the end of the rubber bellows pass the inner cable through 1 Insert the outer casing into the rubber cover and set it into the outer casing holder body Push th...

Page 31: ...speed 101 mm SG C7000 SG C7002 internal 5 speed 145 mm Specified length ALFINE 75 mm or less NEXUS 63 mm or less Specified length Specified length Inner cable fixing bolt unit Inner cable mounting nut...

Page 32: ...nner cable fixing bolt unit into the notch in the pulley 1 Turn the cable 60 clockwise or counterclockwise and attach it to the hook 2 Some models enable the outer casing holder of the cassette joint...

Page 33: ...ter casing holder into the outer casing holder section of the cassette joint Inner cable Pulley Slit Outer casing holder Outer casing holder Bracket Bracket Slit Pulley Bracket Outer casing holder sec...

Page 34: ...Secure the cable to the frame with the outer casing bands Outer casing bands 10 cm 10 cm 15 cm 7 Installation removal Installation of the shifting cable 34...

Page 35: ...cket and pulley are aligned with each other The yellow setting lines on the cassette joint are located in two places When the bicycle is upright Pulley Bracket Should be aligned Should be aligned Pull...

Page 36: ...speed after installing the inner end cap slightly bend the inner cable outward towards the rear dropout so that it does not touch the chain Inner end cap 15 20 mm Inner end cap 25 30 mm 15 20 mm Inner...

Page 37: ...speed 11 speed SG S7001 internal 8 speed 8 speed SG C6001 SG C6011 internal 8 speed 1 speed SG C7000 SG C7002 internal 5 speed 5 speed 1 Pull the outer casing holder out from the outer casing holder s...

Page 38: ...se of SHIMANO internal geared hub grease or a lubrication kit is recommended If SHIMANO grease or a SHIMANO lubrication kit is not used problems such as a malfunction in the shifting unit may occur Re...

Page 39: ...he internal unit in the oil from the left side of the hub until the oil reaches up to ring gear unit 1 as shown in the figure Ring gear unit 1 2 Keep the internal unit immersed in oil for approximatel...

Page 40: ...oil drain off for approximately 60 seconds 5 Reassemble the hub After oil maintenance it is recommended that you apply Grease Y04130100 to the ball retainers snap ring brake shoe and pinion gears Pin...

Page 41: ...with eyes may result in irritation Use gloves when handling In the event of skin contact wash well with soapy water Contact with skin may cause a rash and discomfort Do not drink If it is drunk by mi...

Page 42: ...r later reference For the latest product safety data sheets check the website https si shimano com When using a 1L can of oil it may become impossible to suck out oil with a syringe when there is only...

Page 43: ...facing up the oil inside may leak out 2 Attach the bleed nipple with tube to the hub shell Bleed nipple Hub shell 1 3 N m Tube Check that the O ring is properly installed on the bleed nipple 3 With th...

Page 44: ...ard direction 5 Pull the piston out slowly to draw out the oil inside the hub shell Piston If the piston is pulled out quickly air is likely to be mixed in 6 Rotate the wheel slowly until the oil port...

Page 45: ...ch the bleed nipple to the hub shell Bleed nipple Hub shell 1 3 N m Tube 1 Suck 25 ml of new oil into the syringe and connect it firmly to the tube If the syringe or tube becomes dirty when removing o...

Page 46: ...le is removed without pulling back the piston the oil may flow back into the piston together with air due to the internal pressure and spill out of the piston 4 Install the O ring and the oil port scr...

Page 47: ...Clean off any oil that may have gotten on the hub etc 2 Maintenance Oil maintenance of the internal assembly 47...

Page 48: ...51 5003 High Tech Campus 92 5656 AG Eindhoven The Netherlands Phone 31 402 612222 3 77 Oimatsu cho Sakai ku Sakai City Osaka 590 8577 Japan Please note specifications are subject to change for improve...

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