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Shimano ALFINE Inter-11, Dealer'S Manual

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Shimano ALFINE Inter-11 Dealer'S Manual Download Page 49

Please note:  specifications are subject to change for improvement without notice. (English)  
© Aug. 2022 by SHIMANO INC.  ITP

Summary of Contents for ALFINE Inter-11

Page 1: ...English DM SG0004 07 Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE Inter 11 Inter 8...

Page 2: ...f the cassette joint to the hub 14 Installation of the disc brake rotor 16 Installation of the hub to the frame 17 Installation of the shift lever 19 Installation of the shifting cable 19 ADJUSTMENT 3...

Page 3: ...have easy access to the internet please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy of the User s Manual Please observe the appropriate rules and regulations of th...

Page 4: ...e tires to lose traction therefore to avoid this reduce your speed and apply the brakes early and gently If the tires lose traction it may result in serious injury due to a fall or collision Disc brak...

Page 5: ...ean the chain with an appropriate chain cleaner regularly Intervals between maintenance depend on the use and riding circumstances Use the reinforced connecting pin only for connecting the narrow type...

Page 6: ...following The gears can be shifted while lightly pedaling but on rare occasions the pawls and ratchet inside the hub may produce some noise afterwards as part of normal gear shifting operation The in...

Page 7: ...ubrication after riding 1 000 km from the start of use and then after about once every year or once about every 2 000 km if the bicycle is used very frequently If the bicycle is used under harsh condi...

Page 8: ...on may occur CT S500 CT S510 Clean the chain tensioner periodically and lubricate all moving parts and pulleys If there is a large amount of play in the pulleys and an abnormal amount of noise is gene...

Page 9: ...LIST OF TOOLS TO BE USED...

Page 10: ...BE USED LIST OF TOOLS TO BE USED The following tools are required to assemble the product Tool Tool Tool 3 mm hexagon wrench 15 mm spanner TL S700 B 4 mm hexagon wrench Adjustable wrench TL LR10 10 mm...

Page 11: ...INSTALLATION...

Page 12: ...ght hand dust cap Specification A If the sprocket is an inward assembling sprocket with 19T or fewer or for belt drive specifications right hand dust cap A will come into contact with the chain or pul...

Page 13: ...ody and then install right hand dust cap B to the driver Install the right hand dust cap B in the orientation z A Right hand dust cap B B Chain guard C Right hand dust cap D Driver 2 B C A D Install t...

Page 14: ...b body Install the driver cap in the orientation z A Driver cap B Driver 2 A B C Turn the cassette joint pulley in the direction of the arrow in the illustration to align the red marks on the pulley a...

Page 15: ...cure the cassette joint to the hub with the cassette joint fixing ring When installing the cassette joint fixing ring align the yellow mark with the yellow mark on the cassette joint pulley and then t...

Page 16: ...nstall the disc brake rotor as shown in the illustration A Disc brake rotor B Disc brake rotor installation ring C TL LR10 Tightening torque 40 N m SG S7001 8 A B C SG S7001 11 A B C D A Disc brake ro...

Page 17: ...he hub axle At this time turn the cassette joint so that the protrusions of the non turn washers fit into the grooves in the dropout and align the joint to be almost parallel to the chainstay A Non tu...

Page 18: ...sher E Mudguard stay Tightening torque 30 45 N m NOTICE When installing the hub to the frame the chain guard may come off so check that the chain guard is securely installed so that it will not come o...

Page 19: ...unt the grip to the handlebar and secure the shift lever A 4 mm hexagon wrench Tightening torque 5 7 N m NOTICE Use a handlebar grip with a maximum outer diameter of 32 mm Installation of the shifting...

Page 20: ...in the winder unit A Inner cable drum B Hole in winder unit 5 A C B Screw in the inner hole cap as shown in the illustration until it stops If it is turned any further it will damage the screw thread...

Page 21: ...end with the plastic cap A Aluminum cap B Plastic cap TECH TIPS If cutting the outer casing cut it near the end with the plastic cap while the cap is still attached Then make the cut end perfectly ro...

Page 22: ...less A Inner cable fixing bolt unit B Inner cable mounting nut C Inner cable fixing washer D Inner cable fixing bolt Tightening torque 3 5 5 5 N m NOTICE Do not use this inner cable fixing bolt unit w...

Page 23: ...the inner cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder A Pulley B Inner cable C Bracket D Outer casing holder...

Page 24: ...oint 1 Set the shift lever to 8 2 A B C Pull the outer casing out from the outer casing holder of the cassette joint and then remove the inner cable from the slit in the bracket A Bracket B Outer casi...

Page 25: ...1 Make sure that the shield cap is at the shift lever end 2 A Loosen and remove the inner hole cap A Wire end hooking cap 3 A B Insert the inner cable into the hole in the winder unit and then pass it...

Page 26: ...nner hole cap slightly to make a gap between the main lever and the unit cover and check that this improves the returning of the main lever A Inner hole cap B Unit cover C Main lever Tightening torque...

Page 27: ...s the inner cable through Be careful not to pierce the rubber bellows with the end of the inner cable at this time Slide the rubber bellows onto the inner cable After this insert the outer casing into...

Page 28: ...ack D Inner cable fixing bolt Black Tightening torque 3 5 5 5 N m NOTICE This inner cable fixing bolt unit is designed only for CJ S700 7 step and 8 step fixing bolt units cannot be used TECH TIPS Whe...

Page 29: ...n the cassette joint bracket y and securely set the outer casing holder unit into the outer casing holder of the cassette joint z Be careful not to damage the rubber bellows at this time A Rubber bell...

Page 30: ...ork in this condition A Pulley lever 3 C y z B D E A Remove the outer casing holder unit from the outer casing holder of the cassette joint y Remove the inner cable the rubber bellows is attached to f...

Page 31: ...ADJUSTMENT...

Page 32: ...e not aligned turn the cable adjustment barrel of the shift lever to align the setting lines After this move the shift lever once more from 4 to 8 and then back to 4 and then re check to be sure that...

Page 33: ...33 ADJUSTMENT Adjusting the cassette joint 2 LO CK A z After adjusting the cassette joint cut off the excess length of inner cable Then install the inner end cap z 15 20 mm A Inner end cap...

Page 34: ...he yellow setting lines are aligned A Yellow setting lines B Cable adjustment barrel TECH TIPS The yellow setting lines on the cassette joint are located in two places Use the one that is easiest to s...

Page 35: ...MAINTENANCE...

Page 36: ...he indicator unit Disassembly and assembly should only be carried out when removing and replacing the indicator unit For internal 8 speed Removal 1 A Operate the release lever 7 times or more to set i...

Page 37: ...37 MAINTENANCE Replacement and assembly of the indicator unit 3 A Remove the indicator unit as shown in the illustration A Indicator unit...

Page 38: ...is protruding from the bottom of the indicator unit into the hole in the winder unit at this time A Indicator unit B Pin of change plate C Hole in winder unit 8 position D Release lever 2 A Secure the...

Page 39: ...nit so that it is facing straight upward At this time check that the main axle is installed in the cam unit hole and that the pin of the cam unit is installed in the winder unit hole and then insert t...

Page 40: ...r and seek medical assistance immediately Contact with eyes may result in irritation Use gloves when handling In the event of skin contact wash well with soapy water Contact with skin may cause a rash...

Page 41: ...Y00298010 1 z Fill the bottle with WB oil to a height of 95 mm z 95 mm 2 z Immerse the internal unit into the oil from the left side Immerse until the oil reaches up to ring gear unit 1 z Ring gear u...

Page 42: ...internal unit from the oil 5 Let the excess oil drain off for approximately 60 seconds 6 After lubrication is complete reassemble by following the usual procedure TECH TIPS Maintenance oil The mainten...

Page 43: ...ion Use gloves when handling In the event of skin contact wash well with soapy water Contact with skin may cause a rash and discomfort Do not drink If it is drunk by mistake do not induce vomiting mak...

Page 44: ...ar wheel to turn while performing work Draining out the old oil 1 A Rotate the wheel slowly until the oil port is facing up A Oil port 2 A B C Remove the oil port screw and O ring A 3 mm hexagon wrenc...

Page 45: ...g torque 1 3 N m TECH TIPS Check that the O ring is properly installed on the bleed nipple 4 A B With the piston of the syringe pushed fully in firmly connect the syringe to the tube A Tube B Syringe...

Page 46: ...air is likely to be mixed in 8 Rotate the wheel slowly until the oil port is facing up NOTICE To make sure that the syringe does not get caught by the chain case etc store the syringe between the spo...

Page 47: ...into the inside of the hub A Piston TECH TIPS When the oil is forced in the internal pressure will increase and the piston may push back If the piston is periodically pulled back to reduce the pressu...

Page 48: ...wheel for about 1 minute 7 Keep the wheel still without rotating for about 1 minute 8 Remove the oil from inside by following the procedures in Draining out the old oil above Injecting new oil 1 Inje...

Page 49: ...Please note specifications are subject to change for improvement without notice English Aug 2022 by SHIMANO INC ITP...

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