Reassembling the ignition case:
•
Install the free wheel gear.
•
Reinstall the two starter shafts and their
gears.
•
Visually inspect the oil seal on the oil
centrifuge.
•
Use special tool number 1818 to install
the oil centrifuge.
Tighten the oil centrifuge fixing screw to the
appropriate torque.
This screw thread is reversed, it is a LH
thread.
•
Screw and tighten the centrifuge.
Torque the centrifuge fixing screw to: 8 Nm.
•
Inspect the rotor key, change if
necessary.
•
Pre assembly the rotor group
•
Assembly the free wheel in its housing.
Tighten this set to the rotor with the 8 M5
screws (apply thread locker blue on the
screws).
Torque the M5 screw to: 8 Nm.
•
Install the rotor (turn the rotor counter
clockwise to help facilitate the installation of the
lighting rotor).
•
Apply proper tightening torque to the nut
on the rotor with strong thread locker
•
Install the conical washer
•
Using special tool number 4753 to hold
the rotor tighten the fixing nut.
Torque the fixing clutch nut to 80 Nm with
thread locker (blue).
ATTENTION ! check the clearance
between the rotor and the oil centrifuge
•
Install the remaining shafts and gears
•
Install the two case locating pins
•
Install a new gasket.
•
Install the ignition crankcase cover an
tighten the 10 screws.
Torque the ignition crankcase cover screws
to: 10 Nm.
Reassembling the ignition case:
Install the free wheel gear.
Reinstall the two starter shafts and their
Visually inspect the oil seal on the oil
Use special tool number 1818 to install
Tighten the oil centrifuge fixing screw to the
This screw thread is reversed, it is a LH
Screw and tighten the centrifuge.
Torque the centrifuge fixing screw to: 8 Nm.
Inspect the rotor key, change if
Pre assembly the rotor group
Assembly the free wheel in its housing.
Tighten this set to the rotor with the 8 M5
screws (apply thread locker blue on the
screw to: 8 Nm.
Install the rotor (turn the rotor counter
acilitate the installation of the
Apply proper tightening torque to the nut
thread locker.
Install the conical washer.
Using special tool number 4753 to hold
ch nut to 80 Nm with
check the clearance
between the rotor and the oil centrifuge
Install the remaining shafts and gears.
Install the two case locating pins.
Install the ignition crankcase cover and
Torque the ignition crankcase cover screws
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Summary of Contents for 2014 250 SEF-R
Page 1: ...Workshop manual Workshop manual 2014 250 SEF R 300 SEF R Workshop manual...
Page 69: ...69 75 300 SEF R 2014 Synerject EFI system cable diagram...
Page 70: ...70 75 250 SEF 2014 light system cable diagram...
Page 71: ...71 75 300 SEF 2014 light system cable diagram...
Page 72: ...72 75 250 SEF R 2014 Racing light system cable diagram...
Page 73: ...73 75 300 SEF R 2014 Racing light system cable diagram...
Page 74: ...74 75 Flasher installation cable diagram...
Page 75: ...75 75 Fan cable diagram...