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13

Replacing a soldered bypass-diode in a ProCharger™-CR-junction box

Replacing a bypass-diode in 

a Spelsberg-junction box

Check the conductivity of the diodes. They 

should conduct electricity when the test 

leads are connected in one direction and 

show a high resistance in the other direc-

tion. If a diode conducts in both direc-

tions, it is defective.

Replace a defective diode with a diode of 

the same type, and ensure that its polarity 

marking is oriented the same way as the 

original diode.

Finally, check the open-circuit voltage of 

the module and replace both covers.

ProCharger™-S junction box

Open the cover and remove the diodes by 

cutting their leads with a wire cutter. Note 

the orientations of the polarity markings 

on the diodes.

Check the conductivity of the diodes. They 

should conduct electricity when the test 

leads are connected in one direction and 

show a high resistance in the other direc-

tion. If a diode conducts in both direc-

tions, it is defective.

Replace a defective diode with a diode of 

the same type, and ensure that its polarity 

marking is oriented the same way as the 

original diode. Solder the leads of the 

diode to the contacts.

Finally, check the open-circuit voltage of 

the module and close the cover.

Spelsberg junction box

Open the cover, and remove the diodes 

by pressing on each terminal with a small 

flat-blade screwdriver and extracting the 

diode lead. Note the orientations of the 

polarity markings on the diodes.

Check the conductivity of the diodes. They 

should conduct electricity when the test 

leads are connected in one direction and 

show a high resistance in the other direc-

tion. If a diode conducts in both direc-

tions, it is defective.

Replace a defective diode with a diode of 

the same type, and ensure that its polarity 

marking is oriented the same way as the 

original diode.

Finally, check the open-circuit voltage of 

the module and close the cover.

Disclaimer of Liability

Since the use of this manual and the condi-

tions or methods of installation, operation, 

use and maintenance of the photovoltaic (PV) 

product are beyond Shell Solar‘s control, 

Shell Solar does not assume responsibility 

and expressly disclaims liability for loss, 

damage, or expense arising out of or in any 

way connected with such installation, opera-

tion, use or maintenance.

No responsibility is assumed by Shell Solar 

for any infringement of patents or other 

rights of third parties, which may result from 

use of the PV product. No license is granted 

by implication or otherwise under any patent 

or patent rights.

The information in this manual is based on 

Shell Solar‘s knowledge and experience and 

is believed to be reliable; but such informa-

tion including product specifications (without 

limitations) and suggestions do not constitute 

a warranty, expressed or implied. Shell Solar 

reserves the right to make changes to this 

manual, the PV product, the specifications, 

or product information sheets without prior 

notice.

Summary of Contents for SP150-L

Page 1: ...Shell Solar Installation Guide for Shell Solar Photovoltaic Modules www shell com solar First Edition 2003...

Page 2: ...service WARNING All instructions should be read and understood before attempt ing to install wire operate and maintain the module Contact with electrically active parts of the module such as terminals...

Page 3: ...rk only under dry conditions and use only dry tools Observe the safety regulations for all other components used in the system including wiring and cables connectors charging regulators inverters stor...

Page 4: ...dancewithlocalcodesortheNationalElectricalCode Consultlocalauthoritiesfor permit installationandinspectionrequirements Consultmanufacturerforproperinstallationonspecial vehiclessuchasboatsandcamper Pr...

Page 5: ...ulations when installing modules on roofs and buildings and use prescribed safety equipment safety nets lifelines etc Mounting hole locations For secure installation use only the recom mended mounting...

Page 6: ...mounting system Provide adequate rear ventilation For proper operation and to avoid damage from condensation the module requires an adequate flow of air across the rear surface When installing the mod...

Page 7: ...s the charging current automatically adjusts to suit the charge state of the battery and the power consumption of the connected loads When using a self regulating module make sure there is sufficient...

Page 8: ...r system Please observe the following Keep cable length as short as possible to reduce efficiency voltage drop If you connect several modules together secure the wiring to the support frame Where poss...

Page 9: ...can cause damage to the bypass diode in the module a risk of explosion due to excessive gas generation in the battery Grounding Ground the modules and the support frame Modules with frames have a pre...

Page 10: ...emove the knockout plug by placing the tip of a screwdriver at the edge of the plug and striking the screwdriver with a hammer Attach the fitting to the junction box and leave it loose Pass the wire t...

Page 11: ...ket pass a short cable tie through the slot and secure the cable tie After making the electrical connections Replace the covers on the junction boxes and carefully tighten the four retaining screws 0...

Page 12: ...any problems arise have them be inves tigated by an authorised specialist Observe the maintenance instruc tions for all components used in the system such as support frames charging regulators invert...

Page 13: ...acting the diode lead Note the orientations of the polarity markings on the diodes Check the conductivity of the diodes They should conduct electricity when the test leads are connected in one directi...

Page 14: ...or for reshipment of any repaired or replaced PV modules or cost associated with installation removal or reinstallation of the PV modules D When used in non land based applications the Limited Peak Po...

Page 15: ...DE ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TOWARRANTIESOFMERCHANTABILITYANDOFFITNESS FOR PARTICULAR PURPOSE USE OR APPLICATION AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE...

Page 16: ...0 2211 Shell Solar Industries 4650 Adohr Lane Camarillo CA 93011 United States Fax 1 805 388 6395 Shell Solar Pte Ltd 72 Bendemeer Road Hiap Huat House 07 01 Singapore 339941 Fax 65 6842 3887 Status 0...

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