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5

Mounting hole locations

quarter points

Ground mount: 

Select the height of the mounting system to 

prevent the edge of the lowest module being 

covered by snow for a long period of time. 

Also make sure the lowest module is placed 

high enough so that it is not shaded by plants 

or trees. 

Roof mount: 

When installing a module on a roof or 

building, ensure that it is securely fastened 

and cannot fall as a result of wind and snow 

loads.

Observe prevailing safety regulations when 

installing modules on roofs and buildings, 

and use prescribed safety equipment (safety 

nets, lifelines etc.).

Provide adequate ventilation on the rearside 

of the modules. For proper operation and to 

avoid damage from condensation, the mod-

ule requires an adequate flow of air across 

the rear surface. 

When installing the module, ensure that 

there is sufficient distance between the rear 

of the module and the mounting surface. The 

minimum distance between the roof and the 

modules should be 5 cm (2 Inches).

Pole mount: 

When installing a module on top of a pole, 

make sure the pole is strong enough to 

withstand anticipated wind speeds and gusts 

without substantial bending. The pole must 

be installed with adequate foundations. Use 

a mounting frame to fasten the module to the 

top of the pole.

Roof Mounting

When installing modules on a roof, ensure 

that the roof construction is suitable. In some 

cases, a special support frame may be neces-

sary.

Caution

The roof construction and 

  installation may affect fire 

  safety. Consequently, it may 

be necessary to use components such as 

earth ground fault circuit breakers, fuses 

and circuit breakers. An improper instal-

lation can create an additional hazard. 

Please consult knowledgeable experts 

regarding the installation.

When installing a module on a roof or 

building, ensure that it is securely fastened 

and cannot fall as the result of wind or 

snow loads.

Observe prevailing safety regulations 

when installing modules on roofs and 

buildings, and use prescribed safety 

equipment (safety nets, lifelines etc.).

Mounting hole locations

For secure installation use only the recom-

mended mounting locations on the modules. 

Wherever possible mount the module using 

the predrilled holes in the frame. The most 

secure mounting is achieved by mounting 

the module using the four “quarter” points as 

shown.

For modules with a slot in the frame on the 

rearside, use the quarter points for the most 

secure mounting.

Seek advise from your dealer if you intend 

to mount the modules without using the pre-

defined mounting locations in the frame.

Shell Solar will not honour the product 

warranty if additional holes are drilled in the 

frame.

Installing frameless modules

Shell Solar supplies two types of frameless 

modules - one type provided with factory as-

sembled (pre-mounted) clamps for mounting 

and pre-certified to IEC61215, the other type 

provided without factory assembled clamps 

and certified as a UL recognised component 

[USA].

Shell Solar will only warrant products if they 

are installed in mounting systems which 

are IEC or UL certified. IEC requires mount-

ing systems to be certified together with 

the frameless modules being used. UL must 

approve of the mounting method being used 

with a frameless module before full UL ap-

proval can be obtained.

For any other mounting method contact your 

Shell solar representative for more information.

General Requirements:

Frameless modules are not suitable for 

applications on vehicles, boats etc. for 

mobile use.

Frameless modules shall only be used in 

regions with moderate snow loads and 

wind speeds up to 130 km/h. - Frame-

less modules are vulnerable to breakage 

during transportation and installation. 

Handle them with care. 

No structures or objects that could touch 

the module at its maximum permitted 

flexure of 5 mm should be located in front 

of or behind the module.

The deviation of the four mounting 

surfaces from a plane surface must not 

exceed 1.2 degrees.

The support surface at each mounting 

position should have an area of at least 

25 mm x 25 mm.

Summary of Contents for SP150-L

Page 1: ...Shell Solar Installation Guide for Shell Solar Photovoltaic Modules www shell com solar First Edition 2003...

Page 2: ...service WARNING All instructions should be read and understood before attempt ing to install wire operate and maintain the module Contact with electrically active parts of the module such as terminals...

Page 3: ...rk only under dry conditions and use only dry tools Observe the safety regulations for all other components used in the system including wiring and cables connectors charging regulators inverters stor...

Page 4: ...dancewithlocalcodesortheNationalElectricalCode Consultlocalauthoritiesfor permit installationandinspectionrequirements Consultmanufacturerforproperinstallationonspecial vehiclessuchasboatsandcamper Pr...

Page 5: ...ulations when installing modules on roofs and buildings and use prescribed safety equipment safety nets lifelines etc Mounting hole locations For secure installation use only the recom mended mounting...

Page 6: ...mounting system Provide adequate rear ventilation For proper operation and to avoid damage from condensation the module requires an adequate flow of air across the rear surface When installing the mod...

Page 7: ...s the charging current automatically adjusts to suit the charge state of the battery and the power consumption of the connected loads When using a self regulating module make sure there is sufficient...

Page 8: ...r system Please observe the following Keep cable length as short as possible to reduce efficiency voltage drop If you connect several modules together secure the wiring to the support frame Where poss...

Page 9: ...can cause damage to the bypass diode in the module a risk of explosion due to excessive gas generation in the battery Grounding Ground the modules and the support frame Modules with frames have a pre...

Page 10: ...emove the knockout plug by placing the tip of a screwdriver at the edge of the plug and striking the screwdriver with a hammer Attach the fitting to the junction box and leave it loose Pass the wire t...

Page 11: ...ket pass a short cable tie through the slot and secure the cable tie After making the electrical connections Replace the covers on the junction boxes and carefully tighten the four retaining screws 0...

Page 12: ...any problems arise have them be inves tigated by an authorised specialist Observe the maintenance instruc tions for all components used in the system such as support frames charging regulators invert...

Page 13: ...acting the diode lead Note the orientations of the polarity markings on the diodes Check the conductivity of the diodes They should conduct electricity when the test leads are connected in one directi...

Page 14: ...or for reshipment of any repaired or replaced PV modules or cost associated with installation removal or reinstallation of the PV modules D When used in non land based applications the Limited Peak Po...

Page 15: ...DE ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TOWARRANTIESOFMERCHANTABILITYANDOFFITNESS FOR PARTICULAR PURPOSE USE OR APPLICATION AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE...

Page 16: ...0 2211 Shell Solar Industries 4650 Adohr Lane Camarillo CA 93011 United States Fax 1 805 388 6395 Shell Solar Pte Ltd 72 Bendemeer Road Hiap Huat House 07 01 Singapore 339941 Fax 65 6842 3887 Status 0...

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