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Frameless modules with pre-mounted clamps

A Shell Solar frameless module provided with 

pre-mounted clamps is an IEC tested and 

certified system and comes with the standard 

Shell Solar product warranty.

Attach clamps to a solid, clean and flat 

surface

Avoid putting the module under stress 

when tightening the clamps. Do not create 

any forces that could affect the module or 

cause the clamps to pull away from the 

module or slide towards the module.

Use high quality M8 screws with strength 

class 8.8 (in accordance with DIN 

EN 24014) and washers compliant with 

EN ISO 7093-8-200HV (minimum 

diameter 24 mm, thickness 2 mm). 

We recommend using full-metal, self-lock-

ing nuts with spring-washers.

Use a torque wrench and tighten the nuts 

with a torque of 30 Nm.

Two days after installing the modules test 

all screws for proper tightness using a 

torque wrench.

Always arrange frameless modules in 

landscape position with the mounting 

clamps along the bottom and top edges. If 

positioned in portrait position, the narrow 

bottom edge must be secured against 

slipping.

[USA] Frameless modules without 

pre-mounted clamps

This product is a UL recognized component 

and can only be used with a UL certified 

mounting system. Follow strictly the instructions 

in the installation guide of the mounting system.

Provide adequate rear ventilation

For proper operation and to avoid damage 

from condensation, the module requires an 

adequate flow of air across the rear surface. 

When installing the module, ensure that 

there is sufficient distance between the rear 

of the module and the mounting surface. For 

roof-mounted modules, the minimum distance 

between the roof and the modules should be 

5 cm (2 in).

Unpacking and handling the module

Leave the module in its package until you 

are ready to install it.

When installing or working with module 

or wiring, cover module face completely 

with opaque material (e.g. cardboard 

packaging) to halt prodution of electricity. 

These precautions are not necessary if the 

module is fitted with a connecting cable 

and a shock proof plug connector.

Do not use the attached junction box to 

hold or transport the module. 

Do not stand or step on module. 

Do not drop module or allow objects to 

fall on module.

To avoid glass breakage and damage to 

the module, do not place any heavy ob-

jects on the module or on its rear surface. 

Avoid setting the module down hard on 

any surface, particularly when placing it 

on a corner. Do not lay the module on an 

uneven surface. If the glass of the module 

is broken, it cannot be used.

Do not carry out installation work for 

modules on roofs or buildings when there 

are strong winds. There is also a risk of 

damage or injury from wind forces when 

lifting or moving support frames with 

several attached modules.

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Summary of Contents for SP150-L

Page 1: ...Shell Solar Installation Guide for Shell Solar Photovoltaic Modules www shell com solar First Edition 2003...

Page 2: ...service WARNING All instructions should be read and understood before attempt ing to install wire operate and maintain the module Contact with electrically active parts of the module such as terminals...

Page 3: ...rk only under dry conditions and use only dry tools Observe the safety regulations for all other components used in the system including wiring and cables connectors charging regulators inverters stor...

Page 4: ...dancewithlocalcodesortheNationalElectricalCode Consultlocalauthoritiesfor permit installationandinspectionrequirements Consultmanufacturerforproperinstallationonspecial vehiclessuchasboatsandcamper Pr...

Page 5: ...ulations when installing modules on roofs and buildings and use prescribed safety equipment safety nets lifelines etc Mounting hole locations For secure installation use only the recom mended mounting...

Page 6: ...mounting system Provide adequate rear ventilation For proper operation and to avoid damage from condensation the module requires an adequate flow of air across the rear surface When installing the mod...

Page 7: ...s the charging current automatically adjusts to suit the charge state of the battery and the power consumption of the connected loads When using a self regulating module make sure there is sufficient...

Page 8: ...r system Please observe the following Keep cable length as short as possible to reduce efficiency voltage drop If you connect several modules together secure the wiring to the support frame Where poss...

Page 9: ...can cause damage to the bypass diode in the module a risk of explosion due to excessive gas generation in the battery Grounding Ground the modules and the support frame Modules with frames have a pre...

Page 10: ...emove the knockout plug by placing the tip of a screwdriver at the edge of the plug and striking the screwdriver with a hammer Attach the fitting to the junction box and leave it loose Pass the wire t...

Page 11: ...ket pass a short cable tie through the slot and secure the cable tie After making the electrical connections Replace the covers on the junction boxes and carefully tighten the four retaining screws 0...

Page 12: ...any problems arise have them be inves tigated by an authorised specialist Observe the maintenance instruc tions for all components used in the system such as support frames charging regulators invert...

Page 13: ...acting the diode lead Note the orientations of the polarity markings on the diodes Check the conductivity of the diodes They should conduct electricity when the test leads are connected in one directi...

Page 14: ...or for reshipment of any repaired or replaced PV modules or cost associated with installation removal or reinstallation of the PV modules D When used in non land based applications the Limited Peak Po...

Page 15: ...DE ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TOWARRANTIESOFMERCHANTABILITYANDOFFITNESS FOR PARTICULAR PURPOSE USE OR APPLICATION AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE...

Page 16: ...0 2211 Shell Solar Industries 4650 Adohr Lane Camarillo CA 93011 United States Fax 1 805 388 6395 Shell Solar Pte Ltd 72 Bendemeer Road Hiap Huat House 07 01 Singapore 339941 Fax 65 6842 3887 Status 0...

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