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A-4

APPENDIX

D. SIGNAL AND ABBREVIATIONS

The following presents the abbreviations of signals used in this manual and in drawings, and

the meanings of each signal.

Reference:

Signals enclosed by brackets [ ] are electrical signals. However, the state “1” or “0” of these analog
signals cannot be indicated. Otherwise, the state of digital signals “1” or “0” can be indicated.

Finisher unit

Saddle stitch unit

BESCPSL

BELT ESCAPE SOLENOID DRIVE Signal

BUFENTR

BUFFER PATH INLET PAPER DETECT Signal

BUFPASS

BUFFER PATH PAPER DETECT Signal

CRTSET

CARTRIDGE DETECT Signal

DELCLK

DELIVERY MOTOR CLOCK DETECT Signal

DROPN

DOOR OPEN DETECT Signal

DRSW

DOOR SWITCH Signal

ENTSL

BUFFER INLET SOLENOID DRIVE Signal

ESCPSL

ESCAPE SOLENOID DRIVE Signal

EXITSL

BUFFER OUTLET SOLENOID DRIVE Signal

FLPSL

FLAPPER SOLENOID DRIVE Signal

FSTTRAY

TRAY 1 PAPER DETECT Signal

HOOKEMP

HOOK EMPTY DETECT Signal

HOOKTOP

HOOK STOP POSITION DETECT Signal

JOGHP

ALIGNMENT PLATE HP DETECT Signal

JOINT

JOINT DETECT Signal

PDEL

DELIVERY DETECT Signal

PDLSL

PADDLE SOLENOID DRIVE Signal

PENT

INLET PAPER DETECT Signal

SFTCLK1

SHIFT MOTOR CLOCK DETECT Signal 1

SFTCLK2

SHIFT MOTOR CLOCK DETECT Signal 2

SHUTCLD

SHUTTER CLOSED DETECT SWITCH Signal

SNDTRAY

TRAY 2 PAPER DETECT Signal

STOPN

SHUTTER OPEN DETECT Signal

STPCON

STAPLER CONNECT DETECT Signal

STPDRHP

STAPLER DRIVE HP DETECT Signal

STPHP

STAPLER HP DETECT Signal

STPTY

STAPLE TRAY PAPER DETECT Signal

SWGCLK

SWING GUIDE CLOCK DETECT Signal

SWGGCLD

SWING GUIDE CLOSED DETECT SWITCH Signal

SWGOPN

SWING GUIDE OPEN DETECT Signal

TRAYSAF

TRAY SAFETY SWITCH Signal

TRYHP1, TRYHP2

TRAY HOME POSITION DETECT Signal

TRYLMT

TRAY UPPER LIMIT DETECTING SWITCH Signal

1STPA

No.1 PAPER SENSOR DETECT Signal

2NDPA

No.2 PAPER SENSOR DETECT Signal

3RDDPA

No.3 PAPER SENSOR DETECT Signal

DELV

DELIVERY DETECT Signal

DELVMS

DELIVERY DOOR OPEN DETECT SWITCH Signal

EJCVR

DELIVERY DOOR OPEN DETECT Signal

Summary of Contents for AR-F15

Page 1: ...L COPIER PRINTER MULTIFUNCTIONAL SYSTEM OPTION FINISHER PUNCH MODULE AR F15 AR F16 MODEL AR PN4 AR F15 AR PN4 AR F16 CHAPTER 1 GENERAL DESCRIPTION 1 1 CHAPTER 2 FINISHER UNIT BASIC OPERATION 2 1 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION 3 1 CHAPTER 4 PUNCHER UNIT OPTION BASIC OPERATION 4 1 CHAPTER 5 MECHANICAL CONSTRUCTION 5 1 CHAPTER 6 MAINTENANCE AND INSPECTION 6 1 CHAPTER 7 TROUBLESHOOTING 7...

Page 2: ...washers to the wrong places 7 Basically the machine should not be operated with any parts removed or disassembled 8 Delicate parts for preventing safety hazard problems such as breakers thermofuses fuses door switches sensors etc if any should be handled installed adjusted correctly 9 Use suitable measuring instruments and tools 10 During servicing or maintenance work be sure to check the serial N...

Page 3: ...ed Chapter 5 Mechanical System discusses how the finisher is constructed mechanically and shows how it may be disassembled assembled and adjusted Chapter 6 Maintenance and Inspection provides tables of periodically replaced parts and consumables and durables together with a scheduled servicing chart Chapter 7 Troubleshooting shows how to troubleshoot possible faults and gives electri cal parts arr...

Page 4: ...taple Jams from the Saddle Stitch Unit Saddle Finisher 1 21 G Removing Paper Jams from the Puncher Unit option 1 23 H Removing Punched Scrap from the Puncher Unit option 1 25 IV MAINTENANCE BY THE USER 1 26 A Maintenance by the User 1 26 I BASIC OPERATION 2 1 A Outline 2 1 B Outline of Electrical Circuitry 2 2 C Inputs to and Outputs from the Finisher Controller PCB 2 4 II FEED DRIVE SYSTEM 2 10 A...

Page 5: ...JAM 3 38 VII POWER SUPPLY 3 43 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION I BASIC OPERATION 4 1 A Outline 4 1 B Inputs to and Outputs from Punch Driver PCB 4 2 II PUNCH OPERATION 4 5 A Outline 4 5 B PUNCH OPERATION 4 7 C Horizontal Registration Operation 4 11 III POWER SUPPLY SYSTEM 4 14 CHAPTER 4 PUNCHER UNIT OPTION BASIC OPERATION CHAPTER 5 MECHANICAL CONSTRUCTION I FINISHER UNIT 5 1 A Externa...

Page 6: ... saddle stitch unit 7 5 C Electrical System puncher unit option 7 7 II ARRANGEMENT OF ELECTRICAL PARTS 7 9 A Finisher Unit 7 9 B Saddle Stitch Unit 7 16 C Puncher Unit option 7 22 D Light Emitting Diodes LED and Check Pins by PCB 7 26 III TROUBLESHOOTING 7 28 A Finisher Unit 7 28 B Saddle Stitch Unit 7 38 C Puncher Unit option 7 45 CHAPTER 6 MAINTENANCE AND INSPECTION APPENDIX A FINISHER UNIT GENE...

Page 7: ...B Supplying the Finisher Unit with Staples 1 15 C Removing Staple Jams from the Finisher Unit 1 17 D Removing Paper Jams from the Saddle Stitch Unit Saddle Finisher 1 18 E Supplying the Saddle Stitch Unit with Staples Saddle Finisher 1 20 F Removing Staple Jams from the Saddle Stitch Unit Saddle Finisher 1 21 G Removing Paper Jams from the Puncher Unit option 1 23 H Removing Punched Scrap from the...

Page 8: ......

Page 9: ...le along the center of paper and fold it in two up to 15 sheets 7 Offers a punch function option The use of the puncher unit enables the finisher to punch sheets for binders before they are output The puncher unit is capable of handling papers between 60 and 256 gm m It can not handle special paper postcards and transparencies 8 Insert function option Enable the use of special type of paper and pr...

Page 10: ...16K 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11R Offset volume 30mm Stacking performance Non offset In horizontal direction max 30mm In vertical direction max 50mm In the non staple mode on the offset tray Offset In horizontal direction 15mm or less for a same set 15mm or more between different sets Matching Max deviation width 2 5mm Output paper capacity Tray1 Tray2 Non staple 2000 sheets 250mm 7...

Page 11: ...ied dimensions 1165 x 630mm shifted 380mm for removal of misfed paper Weight 51Kg Power source Supplied from main unit DC24V 3 0A Power consumption 72W Paper size to be stapled One point staple in the front Slant staple A3 B4 A4 A4R B5 8K 16K 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11R One pint staple at the back Slant staple A3 B4 A4 B5 8K 16K 11 x 17 8 5 x 11 One pint staple at the back A4R 8 5...

Page 12: ...mm Paper transport direction 30 Paper width A A4 Long 204 0 LG Long LT Long 210 0 6 0 2 5 mm 5 0 2 5 mm Paper transport direction Paper width A A A3 Long A4 Short 291 0 B4 Long B5 Short 251 0 LD Long LT Short 273 5 6 0 2 5mm 4 0 2 5 mm Paper transport direction Paper width 30 A A B A3 A4 83 4 203 4 B4 B5 63 4 183 4 LD LT 74 4 194 4 A4R 62 5 4 138 5 4 LT R LG 62 5 4 144 5 4 8K 16K 69 5 4 189 5 4 1 ...

Page 13: ...x 14 8 5 x 13 8 5 x 11 8 5 x 11R Offset volume 30mm Stacking performance Non offset In horizontal direction max 30mm In vertical direction max 50mm In the non staple mode on the offset tray Offset In horizontal direction 15mm or less for a same set 15mm or more between different sets Matching Max deviation width 2 5mm Output paper capacity Tray1 Tray2 Non staple Equivalent to 2000 sheets 250mm 7mm...

Page 14: ... main unit DC24V 3 0A Power consumption 72W Paper size to be stapled One point staple in the front Slant staple A3 B4 A4 A4R B5 8K 16K 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11R One point staple at the back Slant staple A3 B4 A4 B5 8K 16K 11 x 17 8 5 x 11 One point staple at the back A4R 8 5x14 8 5x13 8 5x11R Two point staple A3 B4 A4R A4 B5 8K 16K 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11R Nu...

Page 15: ...ts Staple load type Staple cartridge type 2 000 staples Staple empty detection Available Paper empty detection Available Binding position Binding position adjustment for paper center is available Image inhibit area The center margin of 4mm or more is required A B 1 0mm or less A B A3 long 83 0 203 0 B4 long 63 0 183 0 A4 long 39 5 159 5 LD long 74 0 194 0 LT long 42 0 162 0 8K long 69 5 189 5 1 4m...

Page 16: ...le A3 A4 A4R B4 B5 B5R 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11R 8K 16K 16KR 3 hole 1 3 hole A3 A4 11 x 17 8 5 x 11 2 hole A4R 8 5 x 11R 4 hole A3 A4 4 hole Broad space A3 A4 A4R B4 B5 B5R 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11R Paper weight 60 to 256g m2 Life 1000K 80g m2 Power consumption Supplied from finisher External dimensions W x D x H 95 x 560 x 170mm Weight About 3 5kg Kind Hole p...

Page 17: ...inisher Saddle stitch tray Saddle stitch sheet capacity 15 sheets 60 pages Staple position The basic output pattern and staple position are showed in the followings Punch OPTION Available paper width 182mm to 297mm 2 holes 2 to 3 holes 270mm to 297mm 4 holes Available paper length 182mm to 432mm Tray Mode Size Weight Tray 1 Tray 2 Face down Non staple mode All supported sizes 60 to 256 g m Offset ...

Page 18: ... rotation should be needed for staple mode So all of the mode including staple mode executes 180 degrees image rotation Offset Staple Punch Saddle stitch Offset Staple Punch Saddle stitch Size Capacity B5 50 sheets A4 Letter Letter R 30 sheets A4R Legal Foolscap B4 A3 11 x 17 Saddle stitch 15 sheets 60 pages Select output mode 1 Cascade output mode Random output mode Tray 1 2000 sheets Max 2000 N ...

Page 19: ...er 2 Shutter 11 Inlet feed roller 3 Delivery roller 12 Feed roller 1 4 Swing guide 13 Vertical path 5 Feed roller 2 14 Stapler 6 Height sensor 15 Feed belt 7 Wrap flapper 16 Tray lift motor 8 Buffer roller 17 Saddle stitch unit saddle finisher AR F12 9 Buffer inlet flapper 15 17 16 14 13 12 1 2 3 4 5 6 8 7 10 11 9 ...

Page 20: ...re 1 205 1 Guide plate 7 No 1 flapper 2 Paper folding roller 8 No 2 flapper 3 Delivery guide plate 9 Stitch mount 4 Holding roller 10 Paper pushing plate 5 Stitch front rear 11 Crescent roller 6 Inlet roller 12 Paper positioning plate 5 6 4 3 2 1 12 11 10 9 8 7 ...

Page 21: ...N 1 13 3 Puncher Unit option Figure 1 206 1 Punch motor 6 LED PCB 2 Cam 7 Horizontal registration motor 3 Hole puncher Punch blade 8 Scrap full detector PCB unit 4 Die 9 Punched scrap container 5 Photosensor PCB 1 2 3 4 5 6 7 8 9 ...

Page 22: ...the following to remove the jam 1 Holding the finisher unit as shown move it to detach it from the host machine Figure 1 301 2 Remove any jam visible from the outside Figure 1 302 3 Open the upper cover and check the inside of the finisher Figure 1 303 4 Lift the buffer roller cover and remove the jam Figure 1 304 5 Lift the buffer roller and remove the jam Figure 1 305 ...

Page 23: ...o the host machine Figure 1 307 8 Operate as instructed on the display B Supplying the Finisher Unit with Staples If the host machine indicates the finisher unit staple supply message perform the following to supply it with staples 1 Open the front cover Figure 1 308 Figure 1 309 3 When the staple cartridge has slightly slid out hold and pull it out Figure 1 310 2 Shift down the green lever 1 ...

Page 24: ... the sta ples in place straight out Figure 1 313 Figure 1 314 8 Check to make sure that the stapler has been locked in place and close the front cover Figure 1 315 Reference You may set no more than one staple cartridge at a time Make sure that the new cartridge is one specifically designed for the finisher unit 7 Push in the stapler unit until the green lever returns to its original position 1 ...

Page 25: ... remove the jam 1 Remove the stack waiting to be stapled from the delivery tray Figure 1 316 2 Open the front cover Figure 1 317 Figure 1 318 4 When the staple cartridge has slightly slid out hold and pull it out Figure 1 319 5 Shift down the tab on the staple cartridge Figure 1 320 6 Remove all staples that have slid out of the staple case Figure 1 321 3 Shift down the green lever 1 ...

Page 26: ...he Saddle Stitch Unit Saddle Finisher If the host machine indicates the saddle stitch unit paper jam message perform the following to remove the jam 1 Holding the saddle stitch unit as shown move it to detach it from the host machine Figure 1 323 2 Open the front lower cover Figure 1 324 Reference When the cover has been closed the stapler unit will automatically execute idle punching several time...

Page 27: ...gure 1 325 4 Turn the knob on the right side while pushing it in Figure 1 326 5 Remove the jam Figure 1 327 6 Open the inlet cover and remove the jam Figure 1 328 7 Close the front lower cover Figure 1 329 8 Connect the finisher unit 9 Operate as instructed on the display ...

Page 28: ... perform the following to supply it with staples 1 Open the front lower cover Figure 1 330 2 Slide out the stitch unit Figure 1 331 3 Pull the stitch unit to the front once and then shift it up Figure 1 332 4 Hold the empty cartridge on its sides and remove it Figure 1 333 5 Set a new cartridge Figure 1 334 Reference You must always replace both cartridges at the same time ...

Page 29: ...nt cover Figure 1 336 F Removing Staple Jams from the Saddle Stitch Unit Saddle Finisher If the host machine indicates the saddle stitch unit staple jam message perform the following to remove the jam 1 Open the front lower cover Figure 1 337 2 Slide out the stitch unit Figure 1 338 3 Pull the stapler of the stitch unit to the front once and then shift it up Figure 1 339 ...

Page 30: ...nd return the tab B to its original position Figure 1 342 7 Return the cartridge to its original position Figure 1 343 8 Pull the stitch of the stitch unit to the front once and then return it to its original posi tion Figure 1 344 9 Push the stitch unit back to its original posi tion and close the front lower cover Figure 1 345 Reference Whenever you have removed a staple jam be sure to execute s...

Page 31: ...gure 1 346 2 Align the triangle mark on the knob within the range marked by Figure 1 347 3 Close the front cover of the puncher unit Figure 1 348 4 Holding the finisher unit as shown move it to detach it from the most machine Figure 1 349 5 Remove any jam visible from the outside Figure 1 350 6 Open the upper cover and check the inside of the finisher Figure 1 351 7 Lift the buffer roller cover an...

Page 32: ...TION 1 24 8 Return the buffer roller and the buffer roller cover to their original position and close the upper cover Figure 1 353 9 Connect the finisher to the host machine Figure 1 354 10 Operate as instructed on the display ...

Page 33: ...unched scrap full state on the puncher unit perform the following to remove the punched scrap 1 Open the front cover of the puncher unit Figure 1 355 2 Slide out the punched scrap container Figure 1 356 3 Discard the punched scrap Figure 1 357 4 Return the punched scrap container to its original position Figure 1 358 ...

Page 34: ...Timing 1 Replacing the staple cartridge finisher unit When the appropriate indication is made on the host machine s display 2 Replacing the staple cartridge saddle stitch unit Caution The finisher unit and the saddle stitch unit use different cartridge types Be sure that the appropriate type is used for each ...

Page 35: ... are operated The symbol in drawings indicates transmis sion of mechanical drive and signals marked by together with the signal name indicates the flow of electrical signals 2 In descriptions of digital circuits on the finisher 1 indicates a high signal voltage level while 0 indicates a low signal voltage level Voltage values differ according to circuit A microprocessor is used on the finisher A d...

Page 36: ......

Page 37: ...ording to the appropriate commands from the host machine In the case of the Saddle Finisher copies from the host machine may be routed to the saddle stitch unit Swing guide drive system Alignment drive system Stapler drive system Delivery drive system Feeder drive system Shutter drive system Tray drive system Tray drive system Saddle stitch unit control system Saddle Finisher Control system Figure...

Page 38: ...es information on sensors and switches to the host ma chine through a serial communications circuit In the case of the Saddle Finisher the finisher controller PCB not only communicates with the saddle stitch controller PCB but also communicates the saddle stitch unit s various states informa tion on sensors and switches to the host machine The ICs used on the finisher controller PCB are designed f...

Page 39: ...CPU Finisher controller PCB communication Regulator IC Connecting with inserter Motor Solenoid Switch Sensor IC1 CPU IC2 EEP ROM IC4 IC IC3 EP ROM IC6 IC7 RAM IC9 Saddle stitch controller PCB Saddle Finisher Punch driver PCB Puncher unit option Inserter driver PCB Inserter unit option Host machine DC controller PCB CPU Finisher controller PCB communication Regulator IC Motor Solenoid Switch Sensor...

Page 40: ...2 4 CHAPTER 2 FINISHER UNIT BASIC OPERATION C Inputs to and Outputs from the Finisher Controller PCB 1 Inputs to the Finisher Controller PCB Figure 2 103 ...

Page 41: ...2 5 CHAPTER 2 FINISHER UNIT BASIC OPERATION 2 Inputs to the Finisher Controller PCB Figure 2 104 ...

Page 42: ...2 6 CHAPTER 2 FINISHER UNIT BASIC OPERATION 3 Inputs to the Finisher Controller PCB Figure 2 105 ...

Page 43: ...2 7 CHAPTER 2 FINISHER UNIT BASIC OPERATION 1 Jan 9 2004 4 Inputs to and Outputs from the Finisher Controller PCB 24V 1 1 JS1 1 2 3 4 8 9 10 5 J2 5 7 8 3 4 9 Communication line Figure 2 106 ...

Page 44: ...2 8 CHAPTER 2 FINISHER UNIT BASIC OPERATION 5 Outputs from the Finisher Controller PCB Figure 2 107 ...

Page 45: ...rotation direction speed changes between and in sequence According to rotation direction speed changes between and According to rotation direction speed changes between and According to rotation direction speed changes between and According to rotation direction speed changes between and According to rotation direction speed changes between and in sequence According to rotation direction speed cha...

Page 46: ...opriate mode simple stacking job offset stapling See Figure 2 201 for a diagram of the three modes of delivery four for the Saddle Finisher Method of delivery Normal delivery Simple stacking Job offset Staple Front diagonal Rear 1 point Rear diagonal 2 point Saddle stitch delivery Saddle Finisher only Figure 2 201 Normal delivery tray Normal delivery tray To saddle stitch unit Saddle Finisher Figu...

Page 47: ...CHAPTER 2 FINISHER UNIT BASIC OPERATION 1 Normal Delivery a Simple Stacking The finisher delivers copies directly to the tray Tray Tray Copies Copies Delivery roller Feed roller 2 Feed roller 1 Figure 2 203 ...

Page 48: ...t of about 30 mm and the second sort job is deliv ered without being shifted Whether the first copy or the last copy of a sort job should be shifted is determined by the host machine Tray Each sort job is stacked alternately Figure 2 204 Swing guide Stapling tray Delivery roller Stopper Feed roller 1 Figure 2 205 Results of Delivering 4 Sets Direction of delivery Copies handled by job offset Figur...

Page 49: ...st machine on the stapling tray Then it staples and delivers the copies to the appropriate tray Tray Copies Staple Swing guide Delivery roller Stapling tray Stopper Feed roller 1 Figure 2 207 Front diagonal stapling Rear diagonal stapling 2 point stapling Paper width 2 Rear 1 point stapling Figure 2 208 ...

Page 50: ...the finisher from the host machine is routed to the saddle stitch by the paper deflecting plate The saddle stitch executes stitching and saddling operations on the copy and then delivers it to the saddle stitch tray For discussions of stacks in the saddle stitch see Chapter 3 To saddle stitch Figure 2 209 ...

Page 51: ...aper length is 251mm or more Typical copy examples A3 A3 wide B4 A4 R B5 R A5 R LD LG LT R ST R Postcard thick paper Table 2 201 Delivery roller Buffer roller Figure 2 210 2 Buffer Paper Path 1 When stacking copies shown in Table 2 202 the copies pass over the buffer roller increasing the distance between copies Copy size The paper length is 182mm or more and the paper width is 182mm or more and t...

Page 52: ...he stapling tray Copy size Length 182 to 232mm and width 182 to 297mm Typical copy examples A4 B5 LT excluding transparencies and thick stock Table 2 203 The following shows paper delivery operation in the case of three originals in the staple mode 1 The first copy is moved in the direction of the buffer roller Buffer roller First copy Figure 2 212 2 The first copy wraps around the buffer roller a...

Page 53: ...chine First copy Second copy Third copy Figure 2 214 4 The first second and third copies are simultaneously pulled into the stapling tray Second copy Third copy First copy Figure 2 215 Cauiton The third copy as explained here is moved through buffer paper path 1 This fact is omitted from the discussion to avoid interrupting the sequence of operations ...

Page 54: ...nsor PI1 Delivery sensor PI3 Stapling tray sensor PI4 Buffer path paper sensor PI14 In addition each delivery tray is equipped with a sensor designed to detect the presence ab sence of paper on it No 1 tray paper sensor PI11 No 2 tray paper sensor PI12 If a copy fails to reach or move past each sensor within a specific period of time the finisher controller PCB identifies the condition as a jam an...

Page 55: ...Swing motor drive signal Swing motor clock signal SWGCLK Shift motor clock detection signal 1 SFTCLK11 Shift motor clock detection signal 2 SFTCLK12 Paddle solenoid drive signal PDLSL Second feed motor drive signal First feed motor drive signal Inlet feed motor drive signal Buffer outlet solenoid drive signal EXITSL Buffer inlet solenoid drive signal EXTSL Flapper solenoid drive signal FLPSL Belt ...

Page 56: ...ction signal SNDTRAY No 1 tray paper detection signal FSTTRAY Stapling tray paper detection signal STPTY Buffer path paper detection signal BUFPASS Delivery detection signal PDEL Buffer path inlet paper detection signal BUFENTR Inlet paper detection signal PENT Finisher controller PCB Figure 2 217 ...

Page 57: ...p position When the swing guide has moved up the feed belts attached to the feed roller 2 move the copy to the stapling tray The presence of paper on the stapling tray is monitored by the stapling tray sensor PI4 The first sheet is fed to the stapling tray while the swing guide is moving up The finisher controller PCB drives the alignment motor M3 in advance and keeps the align ment plate in wait ...

Page 58: ...fset Delivery motor M2 First feed motor M1 Inlet sensor PI1 Start signal Host machine delivery signal Delivery sensor PI3 Staple tray sensor PI4 Second feed motor M8 Alignment motor M3 Alignment plate home position sensor PI6 Swing guide open sensor PI18 Swing guide closed detecting switch 1 MS2 Swing motor M7 Inlet feed motor M9 Escape solenoid SL6 Motor CW rotation Motor CCW rotation Figure 2 21...

Page 59: ...e Tray 1 2 Delivery roller Stapling tray Feed roller 2 Knurled belts Stopper Figure 2 220 2 The alignment plate shifts the sheet to the front Existing stack Alignment plate Offset sheet Figure 2 221 3 The swing guide moves down and at the same time the delivery roller delivers the sheet Offset sheet Swing guide Feed roller 2 Knurled belts Tray 1 2 Delivery roller Stapling tray Stopper Figure 2 222...

Page 60: ...apler unit is checked by the stapler shift home position sensor PI7 to find out whether it is at the home position When starting operation after power on the finisher controller PCB drives the stapler shift motor M4 to return the stapler unit to the home position If the stapler is already at the home position it is kept as it is in wait Sheets Stapler shift home position sensor PI7 Stapler shift m...

Page 61: ...2 25 CHAPTER 2 FINISHER UNIT BASIC OPERATION Front diagonal stapling 2 point stapling Paper width 2 Rear diagonal stapling Rear 1 point stapling Figure 2 224 ...

Page 62: ...ed up the knurled belts of the feed roller 2 move the sheet to the stapling tray The first sheet is fed to the stapling tray while the swing guide is moving up The presence of paper on the stapling tray is detected by the stapling tray sensor PI4 The finisher controller PCB drives the alignment motor M3 when the stapling tray paper sensor has detected paper to put sheets in order The alignment pla...

Page 63: ... BASIC OPERATION Swing guide Swing guide open sensor PI18 Swing guide closed detecting switch 1 2 MS2 MS6 Delivery roller Swing motor clock sensor PI20 Delivery motor clock sensor PI10 Delivery motor M2 Swing motor M7 Figure 2 226 ...

Page 64: ...quent sheets have moved past the feed roller 2 causing the drive of the second feed motor M8 to rotate the paddle The sheets are pushed by the paddle and moved to the stapling tray Almost simultaneously with the trailing edge of the sheet falling into the stapling tray the belt escape solenoid turns off to return the knurled belts that were in the escape position to its original position and feed ...

Page 65: ...SHER UNIT BASIC OPERATION Knurled belts Escape direction Belt escape solenoid SL7 Figure 2 228 M8 Paddles Paddles Paddle solenoid SL5 Second and subsequent sheets First sheet Stapler Stopper Second feed motor Figure 2 229 ...

Page 66: ...tt the plate against the stack Then the finisher controller PCB rotates the swing motor M7 counterclockwise to move down the swing guide The finisher controller PCB moves the stapler according to the staple mode for stapling From then on it rotates the delivery motor M2 clockwise to deliver the stack to the tray Swing guide Sheets Tray 1 2 Delivery roller Stapling tray Feed roller 2 Knurled belts ...

Page 67: ...2 31 CHAPTER 2 FINISHER UNIT BASIC OPERATION Swing guide Swing motor M7 Delivery motor M2 Delivery roller Figure 2 231 ...

Page 68: ...r controller PCB rotates the stapler motor clockwise until the sensor turns on so as to return the stapling cam to its initial state The presence absence of the staple cartridge is detected by the staple switch MS8 The pres ence absence of staples inside the staple cartridge is detected by the staple detecting switch MS9 The staple edge sensor PI21 is used to find out whether a staple has been edg...

Page 69: ...ER UNIT BASIC OPERATION Figure 2 232 Staple edge detection signal Staple motor drive signal Stapling home position detection signal Cartridge detection signal Staple detection signal Finisher controller PCB M6 Figure 2 233 ...

Page 70: ...motor M9 Second feed motor M8 Inlet sensor PI1 Delivery sensor PI3 Alignment motor M3 Alignment guide home position sensor PI6 Swing guide open sensor PI18 Stapling tray sensor PI4 Swing guide closed detecting switch 1 MS2 Paddle solenoid SL5 Stapler shift motor M4 Staple motor M6 Belt escape solenoid SL7 Staple home position sensor PI22 Motor CW rotation Motor CCW rotation Figure 2 234 ...

Page 71: ...mode of delivery as no specific mode is recognized at this point in time When the command for stapling arrives from the host machine after the first sheet has reached the host machine pre regis tration sensor the stapler moves to the staple wait position to suit the appropriate stapling position and paper size See Figures 2 235 and later for an idea of the wait position according to the stapling m...

Page 72: ...g position Wait position Stapler Stopper Guide plate Stapling tray delivery direction Figure 2 236 c Rear Diagonal Stapling For A4 LT and B5 sizes the stapler is kept in wait toward the rear away from the stapling position The stapler is moved to and from the stapling position for each stapling operation Stapler Wait position Stapling position Stopper Stopper Guide plate Stapling tray delivery dir...

Page 73: ...ling The stapler is kept in wait at the center of the paper Stapling occurs at two points first at the rear and then at the front Stapling tray delivery direction Stopper Stapling position Wait position Stapler Stapling position Stopper Guide plate Figure 2 238 ...

Page 74: ...n When both tray 1 and tray 2 are at the home position the above operation is performed for tray 1 and tray 2 in this order The finisher controller PCB moves up and down the tray selected by the host machine so that it is positioned at the delivery slot The upper limit of the tray is detected by the tray coming close detecting switch MS9 The finisher controller PCB stops the drive up of the tray 1...

Page 75: ...INISHER UNIT BASIC OPERATION Tray 1 lift motor clock sensor and 2 Tray 1 lift motor Tray coming close detection switch Rack One way gear Tray 2 lift motor clock sensor and 2 Tray 2 lift motor One way gear Figure 2 239 ...

Page 76: ...Small size 250 mm high equivalent to 2 000 sheets Large size 140 mm high equivalent to 1000 sheets Small size 110 mm high equivalent to 750 sheets 100 sets Non staple sort Staple sort Mixed sizes 74 mm high equivalent to 500 sheets Large size 74 mm high equivalent to 500 sheets 100 sets Mixed sizes 22 mm high equivalent to 500 sheets 100 sets Notes 1 The capacity for the non staple sort mode is ap...

Page 77: ...2 41 CHAPTER 2 FINISHER UNIT BASIC OPERATION Height sensor PS1 Paper Figure 2 240 ...

Page 78: ...ce again it moves down to open to enable delivery When the shutter is held at the up position claws slide out of the swing guide to engage the back of the shutter This way the existing slack and the swing guide engage while the tray is moved preventing the guide from opening The claws slide in when the shutter is moved down to release the engagement The upward movement of the shutter is monitored ...

Page 79: ...ing lower limit The distance of movement is detected by the tray 1 lift motor clock sensor 1 2 PI9 19 or tray 2 lift motor clock sensor 1 2 PI22 PI24 Tray 2 lift motor M10 M5 Tray 1 lift motor Figure 2 242 3 The second feed motor rotates counterclockwise and the shutter moves down M8 Second feed motor Figure 2 243 ...

Page 80: ...suit the height of the stack The appropriate height in relation to the existing stack is checked by the height sensor PS1 Tray 2 lift motor Height sensor PS1 M10 Figure 2 244 M8 Claw Shutter closed detecting switch MS4 Shutter open sensor PI5 Shutter Claw One way cam Second feed motor Figure 2 245 ...

Page 81: ...ove from Tray 1 to Tray 2 Second feed motor M8 Shutter closed Tray moved Shutter opened Tray 1 lift motor M5 Tray 2 lift motor M10 Shutter closed detecting switch MS4 Shutter open sensor PI5 Height sensor PS1 Correct height detected Motor CW rotation Motor CCW rotation Figure 2 246 ...

Page 82: ... this time job offset and stapling are performed on the stapling tray The following shows operation on the buffer paper path 1 When the first sheet arrives the buffer inlet solenoid SL2 remains off The first sheet enters the buffer path OFF SL2 First sheet Buffer inlet solenoid Figure 2 247 2 When the leading edge of the sheet has moved past the buffer path inlet paper sensor PI17 the buffer outle...

Page 83: ... sensor PI14 the buffer roller stops and waits for the second sheet First sheet Second sheet Buffer path paper sensor PI14 Figure 2 249 4 When the second sheet arrives and its leading edge reaches the inlet sensor PI1 the buffer roller starts to operate once again Second sheet Inlet sensor PI1 First sheet Figure 2 250 ...

Page 84: ...nd sheet overlaps the first sheet First sheet Second sheet Figure 2 251 6 When the trailing edge of the second sheet has moved past the buffer path paper sensor PI14 the buffer roller stops and waits for the third sheet First sheet Second sheet Third sheet Buffer path paper sensor PI14 Figure 2 252 ...

Page 85: ...eet Inlet sensor PI1 Figure 2 253 8 When the leading edge of the third sheet reaches the inlet sensor PI1 the buffer outlet sole noid SL3 turns off so that the path is directed in the direction of delivery The actual switch over will occur after the trailing edge of the first sheet has moved past the flapper OFF SL3 Buffer outlet solenoid First sheet Second sheet Third sheet Inlet sensor PI1 Figur...

Page 86: ...APTER 2 FINISHER UNIT BASIC OPERATION 9 The buffer roller continues to rotate the third sheet overlaps the first and second sheets and the three sheets are fed together towards the delivery roller Figure 2 255 ...

Page 87: ...n and informs the host machine DC controller of the presence of a jam After the paper jam is removed the buffer path inlet paper sensor PI17 checks whether or not copies are being detected in addition to the above four sensors inlet sensor delivery sensor stapling tray sensor and buffer path paper sensor If the sensors detect a copy when all doors are closed the finisher unit judges that paper jam...

Page 88: ... past the inlet sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on Jam check Equivalent of size x 2 Inlet sensor PI1 Normal Inlet feed motor M9 Jam check Equivalent of size x 2 Inlet sensor PI1 Jam Inlet feed motor M9 Figure 2 258 3 Buffer Path Paper Sensor Delay Jam The buffer path paper sensor does not detect paper when an equivalent of 550...

Page 89: ...r M1 Jam check Equivalent of size x 2 Buffer path paper sensor PI14 Jam First feed motor M1 Figure 2 260 5 Delivery Sensor Delay Jam a Straight Path The delivery sensor does not detect paper when an equivalent of 363 mm has been fed after the inlet sensor turned on Jam check Inlet sensor PI1 Normal Delivery sensor PI3 First feed motor M1 Second feed motor M8 Jam check Inlet sensor PI1 Delivery sen...

Page 90: ...I3 First feed motor M1 Second feed motor M8 Jam Equivalent of 652 mm Equivalent of 652 mm Figure 2 262 6 Delivery Sensor Stationary Jam The sheet does not move past the delivery sensor when an equivalent of twice the feeding length of the sheet has been fed after the delivery sensor turned on Jam check Equivalent of size x 2 Equivalent of size x 2 Delivery sensor PI3 Normal Second feed motor M8 De...

Page 91: ...22 does not turn on within 0 5 sec after it has turned off However the sensor turns on within 0 5 sec after the motor has been rotated counterclockwise 9 Power On Jam One of the inlet sensor PI1 delivery sensor PI3 buffer path paper sensor PI4 or buffer path inlet paper sensor PI17 detects paper at power on 10 Door Open Jam One of the joint sensor PI15 door open sensor PI16 or door switches MS1 de...

Page 92: ...DC power used to drive motors is cut off when the door switch MS1 is open The power to the saddle stitch controller PCB however will not be cut off Figure 2 301 is a block diagram showing the power supply system Power source Figure 2 301 2 Protection Functions The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker CB1 for protection against overcurrent The 24 V...

Page 93: ...e systems are operated The symbol in drawings indicates transmission of mechanical drive and signals marked by together with the signal name indicates the flow of electrical signals 2 In descriptions of digital circuits on the stitch 1 indicates a high signal voltage level while 0 indicates a low signal voltage level Voltage values differ according to circuit A microprocessor is used on the stitch...

Page 94: ......

Page 95: ...ations are controlled by the saddle stitch controller PCB in response to commands from the host machine via the finisher unit Finisher unit control system Control system Guide plate drive system Paper positioning plate drive system Alignment drive system Saddle stitch drive system Delivery drive system Feed drive system Paper pushing plate drive system Paper folding roller drive system Figure 3 10...

Page 96: ...various commands from the finisher control ler PCB The saddle stitch controller PCB is also used to communicate the state of various sensors and switches to the finisher controller PCB in serial The functions of the major ICs mounted on the saddle stitch controller PCB are as follows Q1 Controls the sequence of operations Q2 Contains the sequence program Q3 Controls the sequence of operations Q4 H...

Page 97: ...1 2 J11 7 9 8 3 J303 1 2 1 J203 3 2 3 J309 1 2 1 J209 3 2 PI2S J104 3 1 2 J11 10 12 11 PI1S J107 1 2 3 J11 15 Saddle stitch controller PCB When the paper pushing plate motor is rotating alternately between 1 and 0 5V LUNGECLK When the front door is open 0 5V FDR When the paper folding motor is rotating alternately between 1 and 0 5V FLDCLK When the alignment plate is at home position 1 5V JOGHP Wh...

Page 98: ...PI14S J128 3 1 2 J9 10 5V When the paper pushing plate is at home position 1 LUNGEHP 12 11 PI15S J129 3 1 2 J9 13 5V When the paper pushing plate is at the leading edge 1 LUNGETOP 15 14 PI16S J131 3 1 2 J13 1 5V When the stitch unit is housed 0 STPLHP 3 2 PI17S J132 3 1 2 1 3 2 4 2 3 J13 4 5V When paper is present in the vertical path 1 When the paper folding roller is at home position 0 VPJM 6 5 ...

Page 99: ...0S MS6S MS7S 2 3 4 J123 5 2 J109 3 2 J110 3 3 J111 2 5V 1STPA STCHHP1 HKEMP1 2NDPA 3RDPA 1 4 3 2 J10 1 5 4 3 2 1 5 2 3 4 5 1 J304A J304 J204 7 J315 5 6 1 J8 3 2 1 3 2 7 5 6 No 1 paper sensor No 2 paper sensor No 3 paper sensor Stitch home position sensor front Staple sensor front Stitch home position sensor rear Staple sensor rear When the inlet door is closed 1 When the front door is closed 1 Whe...

Page 100: ... A B 3 B 4 A 5 J113 5 4 3 2 1 M5S The pulse signals change according to the rotation of the motor J5 1 A A 2 B 3 B 4 M1S 24V The pulse signals change according to the rotation of the motor J7 6 7 A B 8 B 9 A 10 J114 5 4 3 2 1 M4S 24V The pulse signals change according to the rotation of the motor J12 1 2 A B 3 B 4 A 5 J119 5 4 3 2 1 M3S The states and change according to the rotation of the motor ...

Page 101: ...3 7 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION 1 Jan 9 2004 5 Outputs from the Saddle Stitch Controller PCB 24V 1 Figure 3 107 ...

Page 102: ...ck for delivery to the delivery tray according to the commands coming from the finisher controller PCB The machine s operation consists of the following 1 Receive sheets 2 Aligns the sheets 3 Stitches the stack 4 Feeds the stack 5 Folds and delivers the stack 1 Receive sheets 4 Feeds the stack 3 Stitches the stack 5 Folds and delivers the stack 2 Aligns the sheets Figure 3 201 ...

Page 103: ...gured by two paper deflecting plates The position of the sheets being output is set by the paper positioning plate so that the center of the stack matches the stapling folding position Sheets coming later are output closer to the delivery slot and the volume of paper that may be output is as follows 15 sheets maximum of 14 sheets of 80 g m2 1 sheet of 256 g m2 Paper positioning plate First sheet S...

Page 104: ...eets in order each time a sheet of paper is output to the vertical path assembly The alignment plates are mounted at the edge of the vertical path assem bly The alignment plates also operate after stapling to prepare the stack for delivery Sheets Paper positioning plate Alignment plate Alignment plate Figure 3 203 ...

Page 105: ...that they face the center of a stack The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling between two staples and to limit the load on the power supply If only one sheet of paper arrives from the host machine stitching does not take place and the sequence goes to the next operation stack feeding Stitcher Staple Figure 3 204 ...

Page 106: ... position matches the height of the paper pushing plate and the paper folding roller nip The stack is moved forward by operating the paper positioning plate When the plate is oper ated the guide plate which has been covering the paper folding rollers also moves down so that the paper folding rollers directly face the stack Paper folding roller Guide plate Paper positioning plate Paper pushing guid...

Page 107: ...r of the stack to move it in the direction of the paper folding rollers In response the paper folding rollers pick the stack along its center and fold it in two The paper folding rollers together with the delivery roller then move the stack along to output it on the delivery tray Delivery roller Paper folding roller Figure 3 206 ...

Page 108: ...is handled by the feed rollers and the crescent roller and held in a predeter mined position The feed plate serve to move sheets by coming into contact with or moving away from sheets as needed The alignment plates put the stack into order each time a sheet is output The alignment plates are driven by the alignment motor M5S whose position is identified in reference to the number of motor pulses c...

Page 109: ...gnal Alignment motor drive signal Paper pushing plate motor clock signal LUNGECLK No 1 paper deflecting solenoid drive signal FLPSL1 No 2 paper deflecting solenoid drive signal FLPSL2 Feed plate contact solenoid drive signal RLNIPSL Paper folding motor clock signal FLDCLK Paper folding motor drive signal Paper positioning plate motor drive signal Saddle stitcher controller PCB 1 2 Saddle stitcher ...

Page 110: ...3 16 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION Figure 3 302 ...

Page 111: ...revent the following sheet from butting against the top of the existing stack Table 3 301 shows the relationship between sensors and paper sizes Sensor A3 LD B4 A4 R LT R No 1 paper sensor PI18S Used Used Used No 2 paper sensor PI19S Not used Used Used No 3 paper sensor PI20S Not used Not used Used Table 3 301 Each flapper is driven by its own solenoid Table 3 302 shows the relationship between so...

Page 112: ...er sensor PI18S PI19S PI20S No 2 paper sensor No 3 paper sensor No 1 paper deflecting solenoid No 2 paper deflecting solenoid Passage of paper Non passage of paper Non passage of paper Entry of First sheet PI18S PI19S PI20S Top edge Entry of Second sheet PI18S PI19S PI20S Entry of Third sheet Figure 3 303 ...

Page 113: ...heets SL1S SL2S ON OFF No 1 paper sensor PI18S PI19S PI20S No 2 paper sensor No 3 paper sensor Passage of paper Passage of paper Non passage of paper Entry of First sheet PI18S PI19S PI20S Entry of Second sheet PI18S PI19S PI20S Entry of Third sheet Top edge Figure 3 304 ...

Page 114: ...th 3 sheets SL1S SL2S ON ON No 1 paper sensor PI18S PI19S PI20S No 2 paper sensor No 3 paper sensor Passage of paper Passage of paper Passage of paper Entry of First sheet PI18S PI19S PI20S Entry of Second sheet PI18S PI19S PI20S Entry of Third sheet Top edge Figure 3 305 ...

Page 115: ...es of operations is executed each time a sheet arrives When the leading edge of the first sheet reaches the paper positioning plate the paper position ing plate paper sensor PI8S turns ON The arrival of the second and subsequent sheets will not be checked since the first sheet will still be over the sensor The crescent roller keeps rotating while sheets are being output butting the leading edge of...

Page 116: ...The solenoid turn OFF when the paper butts against the paper positioning plate The feed motor continues to rotate SL4S OFF M1S Figure 3 307 3 The solenoid turns ON when the next sheet arrives and the feed plate comes into contact SL4S ON M1S Figure 3 308 ...

Page 117: ...ing briefly describes what takes place when the saddle stitching mechanism oper ates on two sheets 1 When the first sheet has been output the alignment plates butt against the left and right edges of the stack first alignment The alignment plates leave the home position in advance and remain in wait at points 10 mm from the edges of the stack Sheets Paper positioning plate Alignment plate Alignmen...

Page 118: ...nment plates butt against the stack once again during which stitching takes place Figure 3 312 6 The alignment plates escape to points 10 mm from the edges of the stack after which folding and delivery take place Figure 3 313 7 When the first sheet of the following stack reaches the No 1 paper sensor the guide moves to a point 10 mm from the edge of the stack to be ready for the next alignment ope...

Page 119: ...ry of 1st sheet Entry of 2nd sheet 1st sheet of follow ing stack entry In case of 2 sheets 1 Move to wait position 2 Stapling period 3 Paper folding delivery period 4 Move to following stack size wait position 1 2 3 4 Figure 3 315 M5S Alignment motor Alignment plate Alignment plate Alignment plate home position sensor PI5S Stack Paper positioning plate Figure 3 316 ...

Page 120: ...of alignment The phase of the crescent roller is identified by the crescent roller phase sensor PI12S The flag for the crescent roller phase sensor is mounted to the crescent roller shaft The flag will leave the sensor while the roller shaft rotates turning the sensor ON or OFF enabling the assumption that the crescent roller is positioned at the opposite side of the stack Figure 3 319 The alignme...

Page 121: ... the stack alignment opera tion could be obstruct ed Sensor flag Crescent roller Figure 3 318 Alignment operation is started when the flag has covered the sensor and the crescent roller is away from the stack Figure 3 319 Crescent roller phase sensor PI12S First sheet Second sheet Feed motor stops Alignment operation Feed motor M1S Figure 3 320 ...

Page 122: ...r detection of position and a staple sensor MS6S MS4S for detection of the presence absence of staples The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for replacement of the staple cartridge or removal of a staple jam The stitcher unit in sensor PI16S is used to make sure that the stitcher base is properly fitted to the saddle stitch unit Safety swit...

Page 123: ...itiating the stitcher motor startup current helps decrease the load on the power supply The stitcher home position sensor MS7S MS5S is used to monitor the movement of the rotary cam enabling identification of individual stitcher operations The presence absence of staples inside the staple cartridge fitted to the stitcher is detected by the staple sensor MS6S MS4S The alignment plates keep both edg...

Page 124: ...3 30 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION Cam Mount Figure 3 404 ...

Page 125: ... sensor PI21S for detecting the position of the paper folding rollers The paper pushing plate is driven by the paper pushing plate motor M8S and the drive of the paper pushing plate motor is monitored by the paper pushing plate motor clock sensor PI1S The paper pushing plate home position sensor PI14S and the paper pushing plate top position sensor PI15S are used to detect the position of the pape...

Page 126: ...and where the paper pushing plate is located The position of the paper positioning plate is controlled in reference to the number of motor pulses coming from the paper positioning home position sensor PI7S At the same time as the paper positioning plate operates the guide plate lowers so that folding may take place PI13S Stitching ends Equivalent of specific number of pulses Paper positioning plat...

Page 127: ...ng rollers excluding the center part is punched out This punched out area only feeds the paper as the paper feeding roller lower contacts the paper feeding roller upper only at the center of the roller to prevent the paper from wrinkling As the paper feeding roller lower contacts the paper feeding roller upper at their entire surfaces on the remaining half of the peripheral area paper folding star...

Page 128: ...r pushing plate home position sensor PI14S Paper pushing plate Paper pushing plate motor Paper folding motor M2S M8S Figure 3 503 Paper folding start position Paper folding feeding is performed Paper feeding is performed Paper folding home position sensor PI21S Sensor flag Delivery outlet Paper feed inlet Paper pushing plate Stack of sheets Figure 3 504 ...

Page 129: ...sensor PI21S Sensor flag Delivery outlet Paper feed inlet Figure 3 505 Paper folding motor M2S Paper pushing plate motor M8S Paper pushing plate home position sensor PI14S Paper pushing plate top position sensor PI15S Delivery sensor PI11S Tray paper sensor PI6S Motor CW Motor CCW Paper folding home position sensor PI21S Equivalent of 10mm by paper folding motor Figure 3 506 ...

Page 130: ...ure along the crease on the stack Then the paper folding rollers rotate normally and the paper pushing plate returns to its home position while the stack is being delivered This way a stack requiring a large force may properly be folded with less pressure 1 The paper pushing plate pushes the stack in the direction of the paper folding rollers M2S Paper folding motor M8S Paper pushing plate motor P...

Page 131: ... stack The paper pushing plate returns to its home position M2S Paper folding motor M8S Paper pushing plate motor Figure 3 510 Paper folding motor M2S Paper pushing plate motor M8S Delivery sensor PI11S Paper pushing plate top position sensor PI15S Paper pushing plate home position sensor PI14S Tray paper sensor PI6S Equivalent of 20 mm Equivalent of 20 mm reverse feeding Gripping of paper stack M...

Page 132: ...he host machine may stop copying operation and indicate the presence of a jam on its control panel PI18S PI8S PI19S PI20S Figure 3 601 Table 3 601 No Sensor PI8S Paper positioning plate paper detection sensor PI11S Delivery sensor PI14S Paper pushing plate home position sensor PI15S Paper pushing plate top position sensor PI17S Vertical path paper sensor PI18S No 1 paper sensor PI19S No 2 paper se...

Page 133: ... mm sec Delivery speed mm sec Jam Load stops Figure 3 602 3 Inlet Stationary Jam The No 1 paper sensor PI18S No 2 paper sensor PI19S and No 3 paper sensor PI20S on the paper sensor PCB do not turn OFF when the stack has been fed for a specific period after the No 1 paper sensor PI18S turns ON The paper sensor used varies according to the paper size a A3 LD Stack PI18S PI18S No 1 paper sensor No 1 ...

Page 134: ...ws two sensors checking for jams Single detection however uses only one sensor Figure 3 604 c A4 R LT R Stack PI18S PI19S PI20S PI18S PI19S Note The diagram shows three sensors checking for jams Single detection however uses only one sensor No 1 paper sensor No 1 paper sensor No 2 paper sensor No 3 paper sensor PI20S No 3 paper sensor No 2 paper sensor Feed motor Feed motor Jam Jam Jam T feeding o...

Page 135: ...Delivery Stationary Jam a By vertical path paper sensor The vertical path paper sensor PI17S does not turn OFF within a specific period of time feeding after the delivery sensor PI11S has turned ON i e the trailing edge of the stack does not leave the vertical path paper sensor PI17S Vertical path paper sensor PI17S Vertical path paper sensor Normal Jam Delivery sensor Delivery sensor Paper foldin...

Page 136: ... PI9S finds that the respective cover is open during operation 8 Stitcher Staple Jam When the stitcher motor M7S M6S is rotating clockwise the stitcher home position sensor MS7S MS5S does not turn ON within 0 5 secs after it has turned OFF In addition the sensor turns ON within 0 5 secs after the motor has been rotated counterclockwise 9 Saddle Feeding Delay Jam by the paper sensor for the paper p...

Page 137: ...pplied if any of the three door switches is open The 5V power is used to drive sensors and ICs J19 1 J3 2 J1 1 J2 5 Finisher controller PCB Circuit breaker Saddle stitch controller PCB Inlet door switch Front door switch Delivery door switch Motor systems Solenoids Sensors Logic Power source 24V 5V 24V Figure 3 701 2 Protective Mechanisms The 24 VDC power supply used for motors and solenoids is eq...

Page 138: ...3 44 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION ...

Page 139: ...drawings indicates transmission of mechanical drive and signals marked by together with the signal name indicates the flow of electrical signals 2 In descriptions of digital circuits on the puncher unit 1 indicates a high signal voltage level while 0 indicates a low signal voltage level Voltage values differ according to circuit Descriptions in this chapter also assume that PCBs will not be repair...

Page 140: ......

Page 141: ...rive from the finisher via the puncher unit When the trailing edge of the paper from the host machine reaches the puncher unit the paper stops temporarily and the punch shaft is rotated to punch the trailing edge of the paper This operation is controlled by the finisher controller PCB and each of the parts on the finisher is driven by the punch driver PCB Finisher unit control system Punch driver ...

Page 142: ... home position sensor PI3P MS2P 3 J104 2 5V PUNCHHP 1 3 J1B 2 1 24V 5V 5V PTR1 PTR2 PTR3 PTR4 PTR5 UDROPN FDROPN Always 1 When the hole puncher is at the home position 0 When the punch slide unit is at the home position 1 When the front door is closed 1 When a paper is detected 0 2 J5 1 Front door switch Photosensor PCB N O 4 J5 3 Punch home position sensor PI2P 2 J105 1 5V PUNCHCLK 3 5 J1B 6 4 Wh...

Page 143: ...nges between and When light is blocked 0 When 1 LED is ON The pulse signal is switched according to motor rotation B A B A J1A 7 8 9 10 J101 4 3 2 1 1 2 3 4 M1P Punch motor Scrap full detector PCB J2 1 J1B 8 7 9 10 J112 3 4 2 1 2 J114 1 2 J113 1 2 LEDON5 LEDON4 LEDON3 LEDON2 LEDON1 3 2 J7 1 6 4 4 3 5 2 5 J116 6 1 4 3 2 5 6 1 4 3 2 5 J10 6 1 LED5 LED4 LED3 LED2 LED1 LED PCB PTR6 LED6 Figure 4 103 ...

Page 144: ...uts from Punch Driver PCB 3 3 Punch driver PCB 24V 5V J3A 1 J21A 14 2 13 3 12 4 J4 4 3 2 1 J23 4 3 2 1 11 5 10 6 9 7 8 8 7 9 6 10 5 11 4 12 3 13 2 14 1 J3B 2 J21B 13 3 12 4 11 5 10 6 9 7 8 8 7 9 6 10 5 11 4 12 3 13 2 14 1 Finisher controller PCB Figure 4 104 ...

Page 145: ...ve light sensors photosensor PCB are located at the upper side of the inlet paper feed path of the puncher unit and a set of five LEDs LED PCB are located at the lower side These sensors and LEDs function as five sensors The frontmost sensor LED5 PTR5 are the trailing edge sensor and are used for detecting the trailing edge of the paper The remaining sensors LED1 to LED4 PTR1 to PTR4 are horizonta...

Page 146: ...ction signal LED6 PTR6 DFULL Trailing edge detection signal PAEND Horizontal registration detection signal LED1 to 4 PTR1 to 4 SREG1 to 4 Punch home position PI3P detection signal PUNCHHP Horizontal registration home position PI1P detection signal SREGHP Punch driver PCB 2 2 Punch motor clock PI2P detection signal PUNCHCLK PTR1 LED1 2 3 4 5 2 3 4 5 Figure 4 201 ...

Page 147: ...le type while the other half can be as a 3 hole type Whether the punch shaft is used as a 2 hole punch or a 3 hole punch depends on the instructions from the host machine 1 2 4 holeType At the home position the punch home position sensor is ON Punching of the first sheet ends when the punch shaft has rotated in the forward direction 180 and the state of the punch home position sensor has changed f...

Page 148: ...ION 2 A hole is punched in the trailing edge of the second sheet punch shaft stopped home position punch shaft rotated 90 in the reverse direction hole punched punch shaft rotated 180 in the reverse direction punch operation completed Figure 4 203 ...

Page 149: ...her rise direction on the remaining half peripheral area on the punch shaft To punch three holes the 2 hole puncher is moved reciprocally in the escape direc tion hole puncher rise direction The following illustrates punching when two sheets are punched with two holes 1 A hole is punched in the trailing edge of the first sheet punch shaft stopped home position punch shaft is rotated 90 in the forw...

Page 150: ...d 180 in the reverse direction punch operation completed Figure 4 206 When two holes are punched the 3 hole puncher is fed reciprocally in the escape direction hole puncher rise direction as shown below punch shaft is rotated 90 in the reverse direction hole puncher rises to topmost position punch shaft is rotated 180 in the reverse direction hole puncher returns to original position punch shaft s...

Page 151: ...the trailing edge sensor LED5 PTR5 and horizontal registration sensors LED1 to 4 SREG1 to 4 and is moved to the trailing edge position matched to the paper size The following shows horizontal registration operation 1 When the leading edge of the paper from the host machine is detected by the trailing edge sensor LED5 PTR5 on the puncher unit the horizontal registration motor M2P starts to move the...

Page 152: ...ontal registration sensor 1 LED1 PTR1 detects the edge of A3 A4 LT and LD papers Horizontal registration sensor 2 LED2 PTR2 detects the edge of B4 B5 LT R and LG papers Horizontal registration sensor 3 LED3 PTR3 detects the edge of A4 R paper Horizontal registration sensor 4 LED4 PTR4 detects the edge of B5 R paper Figure 4 209 3 When the trailing edge sensor LED5 PTR5 detects the trailing edge of...

Page 153: ...osition where it comes to a stop 5 Even if paper to be punched continues to arrive the punch slide unit returns to its home position for each arriving sheet and steps 1 to 4 are repeated Punch motor M1P Inlet feed motor M9 First feed motor M1 Trailing edge detection sensor LED5 PTR5 Horizontal registration sensor LED1 to 4 PTR1 to 4 Motor CW Motor CCW Horizontal registration motor M2P Horizontal r...

Page 154: ...driving sensors and the ICs on the punch driver PCB 24V power to the motors is not supplied when either of the two door switches on the puncher unit is open J23 4 J23 2 J4 4 J4 2 Front door switch MS2P 24V 5V Finisher controller PCB 24V 5V 5V Punch driver PCB Motor system Sensors Logic Figure 4 301 2 Protection Function The 24V power supplies for the punch motor M1P and horizontal registration mot...

Page 155: ...r describes the mechanical features and operations and disassembly and assembly procedures Be sure to observe the following points when disassembling and assembling the machine 1 Before performing disassembly and assembly be sure to unplug the power plug for safety s sake 2 Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned 3 Assemble screws etc making sure...

Page 156: ......

Page 157: ...ower door 5 Tray 1 6 Tray 2 7 Grate shaped upper guide 6 8 Grate shaped lower guide 6 9 Saddle delivery tray 10 Sub support upper cover 2 11 Sub support lower cover 2 12 Rear cover 3 13 Rear lower cover 4 Figures in parentheses indicate the number of mounting screws A Externals and Controls Figure 5 102 F15 F16 F15 F16 12 13 10 11 ...

Page 158: ...remove the bush ing 3 center 3 Remove the screw 4 and remove the bush ing top 5 Then remove the front door assembly 4 5 1 3 2 Figure 5 103 2 Removing the Rear Cover 1 Open the upper door assembly 1 2 Remove the three screws 2 and lift the rear cover 3 to remove 1 Upper door assembly 2 Screws 3 Rear cover Figure 5 104 3 2 1 F15 F16 ...

Page 159: ...per Door Assembly 1 Open the upper door assembly 1 2 Remove the two claws 2 and remove the upper door assembly Figure 5 105 4 Removing the Front Cover 1 Open the front door assembly 1 2 Remove the screw 2 and remove the front cover 3 Figure 5 106 1 2 1 3 2 ...

Page 160: ... Lower the Tray 1 2 Unit 1 Insert a screwdriver or similar object into the hole 2 while supporting the tray as sembly 1 2 Release the tray lift motor one way gear and lower the tray 1 2 unit Figure 5 107 1 2 1 2 3 3 Remove the harness 1 from the bracket 2 4 Disconnect the three connectors 3 Re move the screw 4 and remove the bracket 5 Lift the tray 1 unit to remove 3 4 2 1 Figure 5 109 F15 F16 ...

Page 161: ...he tray 2 unit to remove Figure 5 110 1 2 3 8 Removing the Tray 1 2 Lift Motor 1 Remove the tray 1 2 2 Remove two screws 1 and two lift blocks 2 3 Remove the five screws 3 and remove the tray from the tray unit Figure 5 111 3 3 1 2 2 4 Release the two harness stops 1 Remove the four screws 2 and remove the tray frame 3 Release the claws 4 to remove Figure 5 112 2 3 2 4 4 1 ...

Page 162: ... 5 114 1 Figure 5 115 9 Removing the Grate Shaped Upper Guide 1 Remove the slide guide 1 and end caps 2 2 Release the tray lift motor gear clutch 6 with a screwdriver or similar object while supporting the tray assembly and gently lower the tray assembly down to its lowest position 3 Remove the five screws 3 M4 4 Remove the screw 4 M3 and remove the grate shaped upper guide 5 1 5 3 4 6 2 2 3 ...

Page 163: ...nt Figure 5 116 4 Free the harness 9 from the harness stop 8 5 Disconnect the two connectors 10 and re move the grate shaped lower guide 7 Figure 5 117 3 4 6 5 2 1 8 10 9 7 Caution To remove a sub support remove the front sub support 2 The rear sub support 6 is adjustable If the rear sub support 6 has been removed be sure to adjust the rear sub support screw to the marking at which it was set prio...

Page 164: ... 119 3 2 1 11 Installing the Rear Sub Support 1 Install the front sub support 1 Loosely fasten the rear sub support 2 2 Install tray 2 Fasten the rear sub support so that the tray drive gear 3 is placed at the center of the rack gear 4 of the rear sub support when tray 2 is at the upper limit position and the lower limit position 3 Move tray 2 by hand and check that it moves smoothly Figure 5 118 ...

Page 165: ...2 Remove the grate shaped upper guide Re fer to I A 9 3 Remove the grate shaped lower guide Re fer to I A 10 4 Remove four connectors 1 Figure 5 120 5 Remove the three screws 2 to allow dis assembly of the swing unit 3 Figure 5 121a 6 Open the front door section 7 Push the staple unit 4 to slide it to the rear side Figure 5 121b 1 2 3 4 ...

Page 166: ...rocedures 8 1 Rotate the holder 8 in the arrow direc tion and disengage the pawl 9 8 2 Slide the holder 5 downward to release the hook 7 from the metal plate 9 Remove the swing unit Figure 5 122a Figure 5 122b 2 Removing the Feed Drive Unit 1 Remove three screws 1 and remove the rear cover Figure 5 123 6 7 1 ...

Page 167: ...three fixing screws 7 of the bracket Remove the transport drive motor unit Caution When assembling the oscillation unit or the transport drive unit after disassembly perform the tension adjustment in the pendulum gear section on the transport drive unit side Refer to I B 2 1 described later Figure 5 125 2 1 Tension adjustment in the pendulum gear section 1 Remove the transport drive unit Refer to ...

Page 168: ...t the buffer roller unit 2 and install the transport drive unit with three screws 3 and insert two connectors 4 Figure 5 126b 4 Loosen the screw 5 of the pendulum gear section so that it can be moved in the arrow direction Figure 5 126c 2 4 3 2 5 ...

Page 169: ...5 in the swing gear section and remove the thickness gauge Figure 5 126d Caution Be sure to check that there is backlash provided between gears 7 Connect the connector and attach the PWB fixing base and the rear cover Refer to I B 2 3 Removing the Buffer Roller Assembly 1 Remove the finisher controller PCB see I C 1 2 Remove the feed drive unit see I B 2 3 Remove the screw 1 and remove the guide s...

Page 170: ...e the stapler assembly to the front 2 Remove the screw 1 and slide out the sta pler assembly 2 3 Disconnect the connector 4 of the stapler assembly 3 2 1 4 3 4 Remove the front cover see I A 4 5 Remove the screw 4 and remove the guide support plate assembly 5 Then remove the buffer roller assembly 6 Figure 5 128 6 5 4 ...

Page 171: ...Finisher Controller PCB 1 Remove the rear cover 2 Disconnect the 17 connectors 1 3 Remove the four screws 2 and remove the finisher controller PCB 3 Figure 5 132 2 1 3 2 2 4 Remove the two screws 6 from the sta pler cover 5 and remove the stapler Figure 5 131 5 6 ...

Page 172: ...ng the Front Lower Door Assembly 1 Open the front lower door assembly 1 2 Remove the screw 2 and remove the bush ing 3 and then remove the front lower door assembly Figure 5 201 2 Removing the Rear Lower Cover 1 Remove the four screws 1 and remove the rear lower cover 2 Figure 5 202 1 3 2 1 2 1 ...

Page 173: ...crews 4 and remove the front inside cover 5 Figure 5 203 4 Removing the Saddle Delivery Tray Assembly 1 Lift up the open close lever 2 of the saddle delivery tray assembly 1 and open the saddle delivery tray assembly Figure 5 204 2 Remove the door shaft 3 in the direction of the arrow and slide out towards the front of the saddle delivery tray assembly 4 Figure 5 205 1 4 4 3 5 4 2 1 2 3 4 ...

Page 174: ...the saddle delivery tray assembly 8 Figure 5 206 Figure 5 207 5 Removing Upper Delivery Guide Assembly 1 Remove the grate shaped lower guide see I A 10 2 Remove the two screws 1 and ground lead 2 and remove the upper delivery guide assembly 3 6 Removing the PCB Cover 1 Remove the four screws 1 and remove the PCB cover 2 Figure 5 208 7 5 6 8 1 3 2 1 1 2 1 ...

Page 175: ...ront lower door assembly see II A 1 4 Remove the rear lower cover see II A 2 5 Remove the front inside cover see II A 3 6 Remove the saddle delivery tray assembly see II A 4 Figure 5 209 Figure 5 210 7 Remove harness stop 3 and harness lead 4 8 Remove the upper delivery guide see II A 5 9 Remove the PCB cover see II A 6 10 Disconnect two connectors 1 and remove the two screws 2 1 2 3 4 ...

Page 176: ...o screws 6 and remove the saddle stitch unit 7 by moving it in the pick up direction Figure 5 211 Figure 5 212 Figure 5 213 Caution When removing the saddle unit from the finisher unit body prevent the timing belt 8 from catching on the communications cable bracket 9 5 6 6 7 9 8 ...

Page 177: ...sembly see II A 1 2 Remove the front inside cover see II A 3 3 Remove the upper delivery guide see II A 5 4 Remove the PCB cover see II A 6 5 Disconnect the two connectors 1 6 Disconnect two connectors 2 remove the three screws 3 and remove the paper pushing motor mount 4 Figure 5 214 Figure 5 215 1 2 2 3 4 ...

Page 178: ...5 22 CHAPTER 5 MECHANICAL CONSTRUCTION 7 Remove the tension springs front 5 rear 6 Figure 5 216 Figure 5 217 5 6 ...

Page 179: ...MECHANICAL CONSTRUCTION 8 Remove the two C rings 7 and remove the sensor flag 8 and two bearings 9 at the rear Figure 5 218 9 Remove the two C rings 10 and remove the two gears 11 at the front Figure 5 219 9 7 8 11 10 ...

Page 180: ...two alignment plates 15 13 Slide the paper folding roller 16 to the front and pull it out in the delivery direc tion Figure 5 220 Figure 5 221 3 Installing the Paper Folding Roller 1 Attach the gear 2 so that the grooved sec tion 1 on the gear is facing the grooved section 1 on the paper folding roller to align the phases Figure 5 222 12 13 15 14 14 16 2 1 ...

Page 181: ...ll out the stitcher mount unit 4 to the front Figure 5 224 5 Adjusting the Stitcher Position 1 Remove the front lower door see II A 1 2 Remove the front inside cover see II A 3 3 Open the front door assembly 4 Pull out the stitcher mount unit to the front then pull out the stitcher towards you and then pull the stitcher down 5 Remove the three screws 1 and remove the stitcher mount unit cover 2 1 ...

Page 182: ...e the center guide plate 5 and front guide plate 4 one screw each If you must ad just the rear stitcher remove the center guide plate 5 and the rear guide plate 6 one screw each Figure 5 227 8 If you must adjust the front stitcher loosen the two screws 8 on the stitcher mount 7 If you must adjust the rear stitcher loosen the two screws 9 Figure 5 228 3 6 5 4 9 8 7 ...

Page 183: ...tighten the screws 12 on the mount to fix the two in place Figure 5 230 6 Removing the Positioning Plate Unit 1 Remove the saddle stitch controller PCB see II C 1 2 Disconnect the two connectors 1 remove the three harness stops 2 and remove the harness leads 3 from the two edge saddles 4 3 Remove the two screws 5 slide the posi tioning plate unit 6 once towards the front and remove from the rear s...

Page 184: ...I A 2 3 Remove the claw 1 of the No 1 deflecting plate bushing and pull out the No 1 deflect ing plate shaft 2 toward the rear The pro cedure is the same for the No 2 paper de flecting plate Figure 5 233 Figure 5 232 4 After detaching the front shaft of the No 1 paper deflecting plate 3 from the front side plate remove the No 1 paper deflecting plate 1 2 3 1 2 ...

Page 185: ...L CONSTRUCTION C PCBs 1 Removing the Saddle Stitch Controller PCB 1 Remove the PCB cover see II A 6 2 Remove the four screws 1 and 14 connec tors 2 and remove the saddle stitch con troller PCB 3 Figure 5 234 1 1 1 1 2 3 2 2 2 ...

Page 186: ...dle delivery tray is significantly dete riorated causing paper to drop etc 2 screws are needed to install the support tray Refer to the pats list for the parts numbers and so on 1 Take off the saddle delivery tray see II A 4 2 Install the support tray 2 to the saddle de livery tray 1 with 2 screws 3 Install the saddle delivery tray Figure 5 235 Figure 5 236 2 3 1 ...

Page 187: ...and Controls 1 Front door 2 Punch cover 6 Figures in parentheses indicate the number of mounting screws Figure 5 301 Figure 5 302 1 Punch Cover Disassembly 1 Remove the punch cover fixing screws 6 pcs and lift the punch cover slightly to remove it from the finisher 2 1 PN4 PN4 ...

Page 188: ... MECHANICAL CONSTRUCTION Figure 5 304 B Puncher Driver System 1 Removing the Punch Motor 1 Remove the upper cover see III A 2 2 Disconnect the connector 1 3 Remove the two screws 2 and remove the punch motor 3 3 1 2 ...

Page 189: ...zontal registration motor 3 in the di rection of the arrow Figure 5 305 3 Removing the Punch Unit Caution When removing the punch unit the punch unit section sometimes opens If necessary perform work with the punch unit section in an open state 1 Remove the right guide assembly see III A 1 2 Remove the upper cover see III A 2 3 Remove the E ring 1 washer 2 and puncher spring 3 Figure 5 306 2 1 3 3...

Page 190: ... 5 307 Figure 5 308 5 4 7 6 8 6 6 4 Turn the gear 4 in the direction of the ar row and move the punch unit section 5 to the front side 5 Remove the three screws 5 and remove the sensor mount upper 7 Then remove the connector on the photosensor PCB ...

Page 191: ...igure 5 309 Figure 5 310 10 9 11 13 12 7 Turn the gear 12 in the direction of the arrow and move the punch unit section 13 to the inner side 6 Disconnect the connector 9 and remove the screw 10 and remove the horizontal registration sensor 11 ...

Page 192: ...the front side of the punch unit sec tion 18 first then move in the direction of the arrow to remove the punch unit section 18 8 Remove the tie wrap with lock 14 while holding its claw between your fingers The tie wrap must be removed without being cut 9 Disconnect the three connectors 15 and remove the screw 16 and remove the har ness guide 17 18 19 ...

Page 193: ...nch unit section Caution The slide shaft support 20 is not attached to punch unit sections that are currently set as consumable parts When replacing the punch unit section be sure to attach the slide shaft support that was in use beforehand If you forget to attach the slide shaft support the machine may malfunction Figure 5 314 20 22 21 ...

Page 194: ...it from the finisher assembly 2 Remove the right guide assembly see III A 1 3 Remove the upper cover see III A 2 4 Disconnect the four connectors 2 on the punch driver PCB 1 Figure 5 315 Figure 5 316 1 2 2 5 Remove the two tie wraps with lock 14 while holding its claw between your fin gers The tie wraps must be removed with out being cut 6 Disconnect the three connectors 4 7 Free the harness 6 fro...

Page 195: ...18 8 Turn the gear 7 in the direction of the ar row and move the punch unit section 8 to the front side 9 Remove the three screws 9 and sensor mount upper 10 Disconnect the connec tor 11 on the photosensor PCB and the connector 12 on the LED PCB 8 7 10 12 9 9 11 9 ...

Page 196: ...rap container 13 Figure 5 321 12 Disconnect the three connectors 15 and free the harness 16 from the harness stop 17 Figure 5 320 11 Remove the two tie wraps with lock 14 while holding its claw between your fin gers The tie wraps must be removed with out being cut 13 14 15 17 16 ...

Page 197: ... 5 322 13 Free the harness 19 from the four harness stops 18 Figure 5 323 14 Disconnect the connector 20 of the hori zontal registration and the connector 21 of the horizontal registration home position sensor and remove the pun 19 18 18 18 21 20 ...

Page 198: ...e defective operation The punch unit harnesses must be firmly installed at the positions described below 1 Fasten the punch unit harnesses at the po sitions where the two tie wraps 1 of the punch unit harnesses are outside the two respective harness fasteners 2 Figure 5 325 2 1 2 1 1 PI2P PI3P M1P Photosensor PCB LED PCB PI1P M2P Scrap full detector PCB MS1P MS2P 1 Punch driver PCB ...

Page 199: ... unit assembly see III B 3 2 Remove the screw 1 and the LED PCB 2 Figure 5 326 2 Removing the Photosensor PCB 1 Remove the upper cover see III A 2 2 Remove the two screws 1 and remove the sensor plate 2 3 Disconnect the connector 2 and remove the photosensor PCB 4 Figure 5 327 2 1 1 2 3 4 ...

Page 200: ... see III A 1 2 Remove the screw 1 disconnect the con nector 2 and remove the scrap full detec tor PCB unit 3 4 Removing the Punch Driver PCB 1 Remove the puncher unit from the finisher 2 Remove the four screws 1 disconnect four connectors 2 and remove the punch driver PCB 3 Figure 5 328 Figure 5 329 3 2 1 3 1 1 2 1 2 ...

Page 201: ...MAINTENANCE AND INSPECTION I PERIODICALLY REPLACED PARTS 6 1 A Finisher Unit 6 1 B Saddle Stitch Unit 6 1 C Puncher Unit option 6 1 II CONSUMABLES AND DURABLES 6 2 A Finisher Unit 6 2 III PERIODICAL SERVICING 6 2 ...

Page 202: ......

Page 203: ...e finisher unit does not have parts that must be replaced on a periodical basis B Saddle Stitch Unit The saddle stitch unit does not have parts that must be replaced on a periodical basis C Puncher Unit option The puncher unit does not have parts that must be replaced on a periodical basis ...

Page 204: ...e replaced one or more times because of wear or tear during the machine s warranty period Replace them as necessary A Finisher Unit No Name Qty Estimated Life Remarks 1 Stapler 1 500 000 operations 5 000 operations cartridge 2 Feed belt 2 1 000 000 copies 3 Paddle 2 1 000 000 copies Paddle unit 4 Paddle rubber only ...

Page 205: ... replacement 1 Open the upper door 1 to allow visual check of the paddle 2 Figure 6 101 2 Hold the resin section 3 of the paddle with radio nippers and remove it from the shaft section Figure 6 102 Caution Be sure not to hold the paddle itself rubber section but hold the resin section Figure 6 103 2 1 2 3 3 ...

Page 206: ... ar row direction Figure 6 104 4 After replacing two paddles close the up per door B Knurled belt replacement 1 Remove the swing unit Refer to Chapter 5 I B 1 Caution Put the removed swing unit on a stable place so that the paper pass section faces down in order to protect the paper pass section against scratches and damages Figure 6 105 3 ...

Page 207: ...nurled belt shaft Figure 6 106 3 Release the pawl 3 on the rear side and remove the arm 4 4 Remove the E ring 5 the cam 6 and the gear 7 5 Remove the parallel pin 8 the plate spring 9 with a screw and the bearing 10 Figure 6 107 6 Remove two screws 11 and remove the knurled belt guide Figure 6 108 2 1 3 4 5 6 9 7 10 8 11 ...

Page 208: ... removetheguidefront Disengagefiveguide rear pawls 13 and remove the guide rear Figure 6 109 8 Remove the knurled belt shaft 14 Figure 6 110 9 Removetheknurledbeltassembly 15 from the knurled belt shaft 14 10 Remove the knurled belt 16 from the knurled belt assembly Figure 6 111 14 14 16 15 13 12 ...

Page 209: ...areful of the di rection of the roller holder Figure 6 112 13 Install the knurled belt shaft to the swing unit Follow the installing sequence of Pro cedure 8 procedure 2 14 Install the swing unit to the finisher Lift the buffer roller section 17 and hang two swing unit stoppers 18 Check that the shaft section 19 is in the groove Figure 6 113 2 17 18 19 ...

Page 210: ... and connect four connectors 21 Figure 6 114 16 Put the shaft 23 in the shaft groove 22 on the grated shaped lower guide Caution While turning the cam 26 adjust the shaft 23 position and put it in the groove 17 Connect two connectors 24 18 Hang the pawl 25 and install the grid lower guide Figure 6 115 ...

Page 211: ... procedure of 5 1 B 1 knurled belt holder removing procedure for installation 14 Install the grated shaped upper guide and the tray Caution When assembling the swing unit or the transport drive unit after disassembly perform the tension adjustment in the pendulum gear section on the transport drive unit side ...

Page 212: ...6 MAINTENANCE AND INSPECTION IV PERIODICAL SERVICING Item Interval Work Remarks Feed belt Use moist cloth Paddle Host machine minimum servicing interval Cleaning Transmission sensor Puncher Unit Use dry cloth option ...

Page 213: ...unit 7 5 C Electrical System puncher unit option 7 7 II ARRANGEMENT OF ELECTRICAL PARTS 7 9 A Finisher Unit 7 9 B Saddle Stitch Unit 7 16 C Puncher Unit option 7 22 D Light Emitting Diodes LED and Check Pins by PCB 7 26 III TROUBLESHOOTING 7 28 A Finisher Unit 7 28 B Saddle Stitch Unit 7 38 C Puncher Unit option 7 45 ...

Page 214: ......

Page 215: ...e us ing LT paper press SW2 on the finisher controller PCB Pressing SW1 2 will open the swing guide and cause the alignment plate to move to A4 LT positions 4 Place 10 sheets of A4 LT paper between the alignment plate and the guide plate butt ing them against the stoppers 5 Press SW1 or SW2 on the finisher control lerPCB andbuttthealignmentplateagainst the sheets Pressing SW1 will shift the alignm...

Page 216: ...rear cover from the finisher unit 2 Set SW3 on the finisher controller PCB as indicated ON 1 2 3 4 5 6 7 8 Figure 7 104 3 If you are using A4 paper press SW1 on the finisher controller PCB If you are us ing LT paper press SW2 on the finisher con troller PCB Pressing SW1 2 will open the swing guide and cause the feed belt to rotate 4 Within5secsafterpressingtheswitch place one sheet ofA4 LT paper b...

Page 217: ...As such to recover the previous settings after the press you must press the other of the two switches as many times as you pressed previously 4 Adjusting the Buffer RollerWinding Amount Perform this adjustment in the following instances a When the finisher controller PCB or the EEPROM Q2 on the finisher controller PCB has been replaced b When something causes the winding amount to fluctuate The wi...

Page 218: ... finisher controller LCB The current setting values are displayed at LED1 Adjustment value 0 Lights for 1 second once Adjustment value N Blinks lights for 0 2 second for N times Adjustment value N Lights for 1 second once and blinks lights for 0 2 second for N times The adjustment width is 1 05mm for each N 1 Table 7 101 10 Turn the host machine OFF and then set SW3 on the finisher controller PCB ...

Page 219: ... ON 1 2 3 4 5 6 7 8 Do not change bits 5 through 8 Figure 7 113 2 Remove the rear cover of the saddle stitch unit and tape the actuator of the inlet cover open sensor PI9S and the inlet cover open detection switch MS1S of the saddle stitch unit in place 3 Before inserting the paper mark the top of the paper you will be using two sheets of A3 or LD paper Mark A3 LD paper Insert direction Figure 7 1...

Page 220: ... adjustment is 0 The stitching position and the folding posi tion match requiring no change If for positive width adjustment Set DIPSW1 so that the difference result ing from subtraction of the interval from the appropriate setting in Table 8 102 is pro vided For instance if the DIPSW1 is currently set to 2 and the interval is 1 mm set DIPSW1 to reflect 2 If for negative width adjustment Set DIPSW...

Page 221: ...f DIPSW3 on the fin isher controller PCB as indicated 5 6 7 8 Figure 7 118 3 Set bits 7 and 8 on DIPSW3 on the finisher controller PCB to match the number of punch holes of the attached puncher unit according to Table 8 103 4 Press SW1 on the finisher controller PCB Press SW2 when setting a 2 3 hole model AR PN3A Pressing this switch registers the number of punch holes to the punch driver PCB Numb...

Page 222: ...lights LED1 on the fin isher controller PCB as indicated in Table 8 104 so that you can check the sensitivity level of the transmission sensor Sensitivity Level Number of lit LEDs Sensor not dirty Lit 1X Sensor slightly dirty Lit 2X Sensor dirty Lit 3X Table 7 104 4 Set all bits of DIPSW3 to OFF ...

Page 223: ...7 9 CHAPTER 7 TROUBLESHOOTING II ARRANGEMENT OF ELECTRICAL PARTS A Finisher Unit ...

Page 224: ...7 10 CHAPTER 7 TROUBLESHOOTING 1 Sensors PI11 PS1 PI17 PI1 PI18 PI10 PI20 PI14 PI6 PI4 PI3 PI16 PI12 PI5 PI7 PI15 PI8 PI21 PI22 PI25 PI23 PI9 PI24 PI19 Figure 7 201 ...

Page 225: ...er in the buffer path PI15 Detects the finisher joint PI16 Detects the state open of the door PI17 Detects paper at the inlet to the buffer path PI18 Detects the state open of the swing guide PI9 Detects tray 1 lift motor clock pulses 1 on sensor PCB PI19 Detects tray 1 lift motor clock pulses 2 on sensor PCB PI20 Detects swing guide clock PI21 Detects edging of staples inside stapler PI22 Detects...

Page 226: ... of the front door and the upper door MS2 Detects the state closed of the swing guide 1 MS3 Detects the safety range MS4 Detects the state closed of the shutter MS6 Detects the state closed of the swing guide 2 MS7 Detects the cartridge inside stapler MS8 Detects the presence absence of staples inside stapler MS9 Detects the tray coming close Table 7 202 ...

Page 227: ...M3 M4 M6 M5 Figure 7 203 Name Notation Function Motor M1 First Feed motor M2 Delivery motor M3 Alignment motor M4 Stapler shift motor M5 Tray 1 lift motor M6 Staple motor M7 Swing motor M8 Second feed motor M9 Inlet feed motor M10 Tray 2 lift motor Table 7 203 ...

Page 228: ... 4 Solenoids SL2 SL3 SL1 SL6 SL5 SL7 Figure 7 204 Name Notation Function Solenoid SL1 Flapper solenoid SL2 Buffer inlet solenoid SL3 Buffer outlet solenoid SL5 Paddle solenoid SL6 Escape solenoid SL7 Belt escape solenoid Table 7 204 ...

Page 229: ...7 15 CHAPTER 7 TROUBLESHOOTING 5 PCBs 1 3 2 4 4 4 Figure 7 205 Reference Name 1 Finisher controller PCB 2 Relay PCB 4 3 Relay PCB 3 4 Sensor PCB Table 7 205 ...

Page 230: ...7 16 CHAPTER 7 TROUBLESHOOTING B Saddle Stitch Unit 1 Photointerrupters PI11S PI9S PI8S PI7S PI6S PI13S PI4S PI3S PI2S PI18S PI19S PI20S PI1S PI12S PI5S PI14S PI15S PI16S PI17S PI21S Figure 7 206 ...

Page 231: ... PI8S Detects paper on the paper positioning plate PI9S Detects the state open of the inlet cover PI11S Detects paper in the delivery area PI12S Detects the phase of the crescent roller PI13S Detects the guide at home position PI14S Detects the paper pushing plate at home position PI15S Detects the paper pushing plate at top position PI16S Detects the state in of the stitcher unit PI17S Detects pa...

Page 232: ...es MS1S Detects the state open of the inlet door MS2S Detects the state open of the front door MS3S Detects the state open of the delivery door MS4S Detects the presence of staples rear MS5S Detects stitching home position rear MS6S Detects the presence of staples front MS7S Detects stitching home position front Table 7 207 ...

Page 233: ...M4S M5S M3S M6S Figure 7 208 Name Notation Function Motor M1S Feed motor M2S Paper folding motor M3S Guide motor M4S Paper positioning plate motor M5S Alignment motor M6S Stitcher motor rear M7S Stitcher motor front M8S Paper pushing plate motor Table 7 208 ...

Page 234: ...TROUBLESHOOTING 4 Solenoids SL1S SL2S SL4S Figure 7 209 Name Notation Function Solenoid SL1S No 1 paper deflecting plate solenoid SL2S No 2 paper deflecting plate solenoid SL4S Feed plate contact solenoid Table 7 209 ...

Page 235: ...7 21 CHAPTER 7 TROUBLESHOOTING 5 PCBs 1 2 Figure 7 210 Reference Name 1 Saddle stitch controller PCB 2 Paper sensor PCB Table 7 210 ...

Page 236: ...cher Unit option 1 Photointerrupters PI1P Pl2P Pl3P Figure 7 211 Name Notation Function Photointerrupter PI1P Horizontal registration home position detection PI2P Punch motor clock detection PI3P Punch home position detection Table 7 211 ...

Page 237: ...7 23 CHAPTER 7 TROUBLESHOOTING 2 Microswitches MS2P Figure 7 212 Name Notation Function Microswitch MS2P Front door open detection Table 7 212 ...

Page 238: ...7 24 CHAPTER 7 TROUBLESHOOTING 3 Motors M1P M2P Figure 7 213 Name Notation Function Motor M1P Punch motor M2P Horizontal registration motor Table 7 213 ...

Page 239: ...7 25 CHAPTER 7 TROUBLESHOOTING 4 PCBs 1 3 2 4 Figure 7 214 Reference Name 1 Punch driver PCB 2 Photosensor PCB 3 LED PCB 4 Scrap full detector PCB Table 7 214 ...

Page 240: ...to high accuracy Do not touch them in the field 1 Finisher Controller PCB SW2 SW3 LED2 LED1 SW1 J11 J3 J2 J6 J12 J14 J9 J16 J24 J17 J10 J7 J1 J8 J5 J19 J21 J23 12 11 1 1 1 1 7 1 1 2 1 1 1 15 1 1 14 A 14 1 B 1 10 A 10 1 B 4 11 2 7 6 8 11 8 1 A A 1 12 B 1 1 1 1 10 1 B 11 7 Figure 7 215 Switch Function SW1 Adjust the height sensor alignment plate position stapling position and move the trays up etc S...

Page 241: ...3 J18 SW1 SW2 1 15 J9 2 CB1 1 J1 J7 J4 Figure 7 216 Switch Function DIPSW1 bits 1 2 Starts correction of discrepancy between stitching position and folding position DIPSW1 bits 6 8 Stores corrected settings for stapling position and folding position SW2 Starts correction of discrepancy between stitching position and folding position Table 7 216 ...

Page 242: ...ne DC controller PCB Wiring Finisher controller PCB Host machine DC controller PCB Step 1 2 3 Yes No Yes No Yes No Action End Correct it End Malfunction of the host machine Checks Turn the host machine OFF then ON Is the problem corrected Is the wiring between the finisher controller PCB and the saddle stitch controller PCB normal Measure the voltage between J19 1 and J19 2 on the finisher control...

Page 243: ...Wiring Step 1 2 3 Yes No Yes No Yes No Action Connect the connector Replace the finisher controller PCB Replace the height sensor Correct the wiring Checks Turn the host machine OFF then ON Is the problem corrected Is the wiring between the finisher controller PCB and the sensors normal Measure the voltage between J6 2 and J6 4 on the finisher controller PCB Is it 5 VDC Cause Finisher controller P...

Page 244: ...delivery roller by hand Does it turn smoothly Checkthedeliverymotorclock sensor Isthesensornormal Does the voltage between J11 4 and J11 5 on the finisher controller PCB change to 24 VDC as soon as the delivery motor starts to rotate Cause Deliver roller Delivery motor clock sensor PI10 Finisher controller PCB Step 1 2 3 Yes No No No No Yes Action Correct mechanical operation Replace the sensor Re...

Page 245: ... Checks Check the alignment plate home position sensor Is it normal Is the wiring between the finisher controller PCB and the alignment plate motor normal Is there any mechanical obstacle in the path of the alignment plate Replace the alignment motor Is the problem corrected Cause Alignment plate home position sensor PI6 Wiring Alignment plate Alignment motor M3 Finisher controller PCB Step 1 2 3 ...

Page 246: ...e Stapler shift motor M4 Finisher controller PCB Step 1 2 3 4 Yes No No No Yes Yes No Action Replace the sensor Correct the wiring Remove the mechanical obstacles End Replace the finisher controller PCB Checks Turn the swing motor in reverse by hand Does the swing guide move up and down Is the swing guide closed detection switch 2 normal Does the swing motor rotate in reverse at a specific timing ...

Page 247: ...on Correct the swinging mechanism Replace the sensor Replace the motor Replace the finisher controller PCB Checks Check the safety range switch Is the switch normal Is the safety range detection switch pressed correctly Check the swing guide closed detection switch 2 Is the switch normal Is the swing guide closed detection switch 2 pressed correctly Cause Safety range switch MS3 Swing guide closed...

Page 248: ... 24VDC by the finisher controller PCB as soon as the tray is driven Check the wiring from the finisher controller PCB to the tray 1 lift motor Is the wiring normal Cause Tray 1 home position sensor PI8 Tray 1 lift mechanism Finisher controller PCB Wiring Tray 1 lift motor M5 Step 1 2 3 4 Yes No No No No No Yes Action Replace the sensor Correct the mechanism Replace the finisher controller PCB Corr...

Page 249: ...eplace the finisher controller PCB Correct the tray 1 lift mechanism Replace the tray 1 lift motor Replace the sensor PCB Replace the finisher controller PCB Checks Does the tray 2 move up down Is the motor supplied with power by the finisher controller PCB as soon as the tray 2 moves up down Is there a fault in the tray 2 lift mechanism Is the tray 2 lift motor clock sensor 1 2 normal Cause ___ F...

Page 250: ...hem correctly Correctmechanism from the shutter upper lower bar to the gear of the feed roller 2 Replace the sensor Replace the finisher controller PCB Checks Does the second feed motor rotate in reverse at a specific timing Are the shutter and the shutter upper lower bar engaged correctly Turn the feed roller 2 in reverse by hand Does the shutter upper lower bar move up down Is the shutter closed...

Page 251: ...ion switch pressed correctly Cause Safety range switch MS3 Shutter closed detection switch MS4 Finisher controller PCB Step 1 2 3 4 Yes No No No No No Yes Action Replace the switch Correct mechanical operation Replace the switch Correct the mechanism Replace the finisher controller PCB 2 2 Paper exit alignment abnormality When there is any trouble in paper exit alignment in the non staple mode use...

Page 252: ... drive mechanism If a fault is found correct it Otherwise go to step 3 End Replace the saddle stitch controller PCB Checks Check the paper folding motor clock sensor Is the sensor normal Check the paper folding home position sensor Is the sensor normal Does the paper folding motor operate at a specific timing Replace the paper folding motor Is the problem corrected Cause Paper folding motor clock ...

Page 253: ...de plate drive mechanism If a fault is found correct it Otherwise go to step 3 End Replace the saddle stitch controller PCB Checks Check the alignment plate home position sensor Is the sensor normal Does the alignment motor operate at a specific timing Replace the alignment motor Is the problem corrected Cause Alignment plate home position sensor PI5S Saddle stitch controller PCB Alignment motor M...

Page 254: ...PCB If normal replace the controllerPCB Replace the front or the rear stitcher Checks Check the paper pushing plate home position sensor Is the sensor normal Check the paper pushing plate top position sensor Is the sensor normal Does the paper pushing plate motor operate at a specific timing Replace the paper pushing plate motor Is the problem corrected Cause Paper pushing plate home position sens...

Page 255: ... stitch controller PCB Check the paper pushing plate drive mechanism If a fault is found correct it Otherwise go to step 3 End Replace the saddle stitch controller PCB Checks Check the paper pushing plate motor clock sensor Is the sensor normal Does the paper pushing plate motor operate at a specific timing Replace the paper pushing plate motor Is the problem corrected Cause Paper pushing plate mo...

Page 256: ... Wiring Power supply Ground Step 1 2 3 4 Yes No No Yes No No Action Connect the connectors Correct the wiring Replace the saddle stitch controller PCB Checks Are the connectors of the paper pushing plate home position sensor and the saddle stitch controller PCB connected correctly Is the wiring between the sensor and the saddle stitcher broken Is 5 VDC present at J9 10 on the saddle stitch control...

Page 257: ...ace the saddle stitch controller PCB Checks Check the switch actuator of the inlet door Do the switch and the sensor operate correctly Check the inlet door switch Is the switch normal Measure the voltage at J10 8 on the saddle stitch controller PCB with the inlet cover open Is it 5 V Measure the voltage between J19 1 and J19 2 on the finisher controller PCB Is it 24 V Cause Switch actuator Inlet d...

Page 258: ...Step 1 2 3 Yes No No No Yes No Action Correct the mechanism Replace the switch The sensor is faulty Replace the sensor Replace the saddle stitch controller PCB Checks Check the delivery door switch actuator Do the switch and the sensor operate correctly Check the delivery door switch Is the switch normal Measure the voltage at J11 9 on the saddle stitch controller PCB with the delivery door open I...

Page 259: ... mechanism Replace the horizontal registration motor Replace the finisher controller PCB End Checks Check the punch motor clock sensor Is the sensor normal Check the punch home position sensor Is the sensor normal Is the wiring between the punch home position sensor and the finisher controller PCB normal Is there any trouble with the punch mechanism Replace the punch driver PCB Is the problem corr...

Page 260: ...7 46 CHAPTER 7 TROUBLESHOOTING ...

Page 261: ...FINISHER UNIT GENERAL TIMING CHART A 1 B SADDLE STITCH UNIT GENERAL TIMING CHART A 2 C PUNCHER UNIT option GENERAL TIMING CHART A 3 D SIGNAL AND ABBREVIATIONS A 4 E ACTUAL WIRING CHART A 6 F SOLVENTS AND OILS A 11 ...

Page 262: ......

Page 263: ... position home position sensor PI6 Swing motor M7 Swing guide open sensor PI18 Swing guide closed detecting switch MS2 Paddle solenoid SL5 Belt escape solenoid SL7 Staple motor M6 Staple home position sensor PI22 Stapler shift motor M4 Height sensor PS1 Tray 1 lift motor M5 Operation start signal Host machine delivery signal Motor CW rotation Motor CCW rotation A4 2 Sheets 1 Point Stapling rear 1 ...

Page 264: ...er motor rear M6S Stitcher home position sensor rear MS5S Guide home position sensor PI13S Guide motor M3S Paper positioning plate paper sensor PI8S Paper positioning plate home position sensor PI7S Paper positioning plate motor M4S Paper pushing plate home position sensor PI14S Paper pushing plate top position sensor PI15S Paper pushing plate motor M8S Paper folding motor M2S Delivery sensor PI11...

Page 265: ...ry sensor PI3 Inlet feed motor M9 First feed motor M1 Second feed motor M8 Delivery motor M2 Staple tray sensor PI4 Alignment motor M3 Alignment plate home position sensor PI6 Swing motor M7 Swing guide open sensor PI18 Swing guide closed detecting switch MS2 Paddle solenoid SL5 Belt escape solenoid SL7 Height sensor PS1 Tray 1 lift motor M5 Escape solenoid SL6 Operation start signal Host machine ...

Page 266: ...K EMPTY DETECT Signal HOOKTOP HOOK STOP POSITION DETECT Signal JOGHP ALIGNMENT PLATE HP DETECT Signal JOINT JOINT DETECT Signal PDEL DELIVERY DETECT Signal PDLSL PADDLE SOLENOID DRIVE Signal PENT INLET PAPER DETECT Signal SFTCLK1 SHIFT MOTOR CLOCK DETECT Signal 1 SFTCLK2 SHIFT MOTOR CLOCK DETECT Signal 2 SHUTCLD SHUTTER CLOSED DETECT SWITCH Signal SNDTRAY TRAY 2 PAPER DETECT Signal STOPN SHUTTER O...

Page 267: ...P DETECT Signal PPOSPAR PAPER POSITIONING GUIDE PAPER DETECT Signal RLNIPSL FEED PLATE CONTACT SOLENOID DRIVE Signal STCHHP1 STITCHING HP DETECT Signal 1 STCHHP2 STITCHING HP DETECT Signal 2 STPLHP STITCHER IN DETECT Signal TRYPAR TRAY PAPER DETECT Signal VPJM VERTICAL PATH PAPER DETECT Signal DFULL DUST FULL DETECT Signal FDROPN FRONT DOOR OPEN DETECT SWITCH Signal LEDON LED ON Signal LEDON1 LED1...

Page 268: ...aper exit cover open detection PI 1S Paper pressing plate motor clock detection PI 2S Front door open detection PI 4S Paper folding motor clock detection PI 5S Alignment plate home position detection PI 11S Paper exit detection PI 6S Tray paper detection PI 7S Paper positioning home position detection PI 8S Paper positioning plate paper detection PI 9S Entry port cover open detection PI 19S First ...

Page 269: ...S First polarizing plate solenoid SL 2S Second polarizing plate solenoid SL 4S Transport plate contact solenoid M 1S Transport motor M 3S Guide motor M 4S Paper positioning motor M 5S Alignment motor M 7S Front stitch motor Front stitch motor Rear stitch motor MS 6S Staple drive HP detection MS 7S Cartridge detection M 6S Rear stitch motor MS 4S Staple drive HP detection ...

Page 270: ...ck detection 1 PI 19 Tray 1 lift motor clock detection 2 PI 11 Tray 1 paper detection M5 Tray 1 lift motor MS 9 Tray approach detection PI 12 Tray 2 paper detection PI 23 Tray 2 lift motor clock detection 2 PI 24 Tray 2 lift motor clock detection 2 ML0 Tray 2 lift motor MS4 Shutter open close detection PI5 hutter open detection Q582 4F1 2104 TRAY SENSOR RELAY HARNESS Q582 4F1 2104 TRAY SENSOR RELA...

Page 271: ...nment guide home position sensor PI 4 Staple tray paper detection M3 Alignment motor PI 20 Oscillation guide clock detection SL 5 Paddle solenoid PI 18 Oscillation guide open detection M7 Oscillation motor M2 Paper exit motor PI 3 Paper exit paper detection EARTH CABLE Q581 FF3 4018 GUIDANCE MAIN BUNDLE WIRE Q587 FF3 4019 GUIDANCE MAIN 5 BUNDLES WIRE Q518 FF3 4020 GUIDANCE OPEN DETECTION CABLE Q52...

Page 272: ...TOR RELAY BUNDLE WIRE Q504 F F3 4078 STAPLE CABLE M8 Second transport motor PI 14 Buffer pass paper detection PI 17 Buffer entry port paper detection PI 7 Stapler shift HP detection M4 Staple shift motor PI 21 Staple lead edge detection PI 22 Staple drive HP detection MS 7 Cartridge detection MS 8 Staple empty detection M6 Staple motor SL 3 Buffer exit port solenoid Ml First transport motor PI 15 ...

Page 273: ...A 11 APPENDIX Q500 FF3 4071 SADDLE RELAY BUNDLE WIRE ...

Page 274: ... PI 1P Horizontal resist home position detection M 2P Horizontal resist motor PI 3P Punch home position detection Dust full detection PWB Photo sensor PWB YA1032P The cable color is yellow unless otherwise specified P500 4G1 2191 PUNCH RELAY HARNESS P501 4G1 2196 PUNCH UNIT BUNDLE WIRE ...

Page 275: ...marks 1 Cleaner Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluorine family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may be substituted 2 Lubricant Drive friction parts lead cam Silicone oil ...

Page 276: ...Memo ...

Page 277: ...Memo ...

Page 278: ...ntional one it is apt to keep the soldering iron in contact with the PWB for longer time This may cause land separation or may exceed the heat resistive temperature of components Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed Since lead free solder includes a greater quantity of tin the iron tip may corrode easily Turn ON OFF the soldering iro...

Page 279: ...sfara vid felaktigt batteribyte Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren Kassera använt batteri enligt fabrikantens instruktion German Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden Entsorgung der gebrauchten Batterien nu...

Page 280: ...s 98 Windows Me Windows NT 4 0 Windows 2000 and Windows XP are trademarks or copyrights of Microsoft Corporation in the U S A and other countries IBM and PC AT are trademarks of International Business Machines Corporation Acrobat Reader Copyright 1987 2002 Adobe Systems Incorporated All rights reserved Adobe the Adobe logo Acrobat and the Acrobat logo are trademarks of Adobe Systems Incorporated A...

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