
97-610, 97-6152 • REV. 7/04
PRESSURE
W
ASHER
T
ro
u
b
leshooting Guide
18
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
NO SPARK - NO
PILOT GAS
No main power
Restore power.
Faulty limit switch
Test/replace.
Faulty wiring
Test wiring.
SPARK - BUT NO
PILOT LIGHT
No gas supplied to pilot valve
Check for availability of gas.
Manual valves in "OFF" position
Turn manual valve and gas cock to full "ON". Check pilot key
adjustment.
Faulty pilot valve
Test gas valve.
Faulty wiring
Test wiring.
Restricted pilot line or clogged pilot orifice
Clean pilot tubing and orifices.
PILOT GAS - BUT
NO SPARK
Broken or shorted electrode assembly
Test/replace.
PILOT LIT - BUT
MAIN BURNER
WON'T COME ON
Faulty wiring
Test wiring.
Low pilot flame
Check inlet pressure, pilot oriface.
Improper alignment of sensor in pilot flame
Adjust alignment - see figure 6, page 15.
Faulty main gas operator in gas control
Test gas valve - repair/replace.
Faulty flame sensor
Test sensor, wiring - repair/replace.
PILOT CYCLES
OFF AND ON BY
ITSELF
Faulty pilot valve
Test gas valve.
Faulty wiring
Test wiring.
MAIN BURNER
SHUTS DOWN
Low pilot flame
Check inlet pressure, pilot oriface.
Improper alignment of sensor in pilot flame
Adjust alignment - see figure 6, page 15.
Faulty main gas operator in gas control
Test gas valve - repair/replace.
Faulty flame sensor
Test sensor, wiring - repair/replace.
LOW OPERATING
PRESSURE
Faulty pressure gauge
Install new gauge.
Insufficient water supply
Use larger garden hose. Clean filter washer at water inlet.
Old, worn or incorrect spray nozzle
Match nozzle number to machine and/or replace with new
nozzle.
Belt slippage
Tighten or replace. Use correct belt.
Plumbing or hose leak
Check plumbing system for leaks. Retape leaks with teflon
tape.
Faulty or misadjusted unloader valve (where
applicable)
Adjust unloader for proper pressure. Install repair kit when
needed.
Worn packing in pump
Install new packing kit.
Fouled or dirty inlet or discharge valves in
pump
Clean inlet and discharge valve.
Worn inlet or discharge valves
Replace with valve kit.
Obstruction in spray nozzle
Remove obstruction.
Leaking pressure control valve (where
applicable)
Rebuild or replace as needed.
Detergent metering valve left open sucking air
or faulty metering valve
Close and/or replace metering valve.
Slow motor RPM
Check incoming voltage.
LOW WATER
TEMPERATURE
Improper size of gas lines
See page 8 for sizing of gas lines.
Low gas pressure
Increase gas pressure to machine.
Improper pressure regulator
Specify BTU, building gas pressure 11 w.c.i. to machine for
correct sizing of regulator.
Low gas pressure
Increase gas pressure as described on page 10.
Soot buildup on coils not allowing heat
transfer
Clean coils.
Improper burner nozzle
See serial plate.