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User’s guide

 

 

 

HRK 65-125 

 

-

21

HS 

 

 
 

 

Tensioning and changing filament 

10 

 
 

10.3 

CHANGING THE FILAMENT 

 
1.

 

Turn the filament to the lowest position (Only for bottom heating) 

 

2.

 

 Unscrew the socket head screw in the wire pin on the 

 

right (use socket screw key 

no. 1

½

 

3.

 

On the left side, slide the expanding pin with the spring 

 

out of the pin block 

 

4.

 

Slide the spring off the expanding pin 

 

5.

 

Unscrew the expanding pin from the connection screw 

 

(incl. connection wire) 

 
 
6.

 

Remove the filament from the expanding pin, and the wire pin 

 

7.

 

Slide a new filament into the expanding pin and make sure that the eye is pulled 

 

well into the pin  

 

8.

 

Screw the expanding pin onto the connection screw 

 

(incl. connection wire) and attach firmly 

 

 

Be careful not to damage the expanding pin. Tightening firmly by 
hand is sufficient. 

 
 

9.

 

Slide the spring over the filament and slide the filament 

 

through to the expanding pin 

 

10.

 

Slide the filament with expanding pin through the white 

 

insulation sleeve of the pin block, and pull it through as far as possible 

 

11.

 

Then insert the end of the filament in the wire pin. Pull it taut and tension the 

 

spring with pliers 

 

12.

 

Tighten the socket head screw (use socket screw key 

no. 1

½

 

13.

 

Switch on the machine and the control unit, corresponding to the replaced 

 

filament (switch 

H

). then turn the temperature control (

I

) to the highest position 

 

(position 

99

). 

 

14.

 

The filament will then glow red  

 

 

Never touch the filaments and the reflectors when the machine is 
in operation. 

 
 

15.

 

Hold the end of the filament with pliers and loosen the socket head screw one  turn 

(use socket screw key 

no. 1

½

 

16.

 

Pull the filament taut and tighten the socket head screw. Check that the filament 

 

is straight. If not, repeat this operation 

Summary of Contents for HRK 125

Page 1: ...User s Guide English Plastic bending machine HRK 65 125...

Page 2: ...stic bending machine HRK 65 125 2013 SHANNON BV All right reserved No part of this User s Guide may be photocopied altered or translated without prior written consent Information contained in this Use...

Page 3: ...Connecting foot switch 13 6 4Connecting compressed air 13 6 5 Connecting power 13 7 Operation 14 7 1 Preparation 14 7 2 Switching on control units 14 7 3 Setting temperature 14 7 4 Trouble shooting 14...

Page 4: ...ing and changing filament 20 10 1 Safety precautions 20 10 2 Tensioning 20 10 3 Changing the filament 21 11 Fuses 22 11 1 Safety precautions 22 11 2 Fuses control units 22 Annex 23 A Options 23 Access...

Page 5: ...talling and using the machine We want to keep in contact and to know how you find the HRK 65 125 We are always willing to advice on the use of the machine and its accessories SHANNON BV Turfschipper 1...

Page 6: ...be heated from two sides considerably reducing the production cycle time and making it possible to bend sheet up to 6 mm thick o The top frame is switched on independently of the control units and is...

Page 7: ...r Operating pressure 6 bar Coupling Quick action coupling Mechanical Gradation of stop 0 500 mm dimensions LxWxH 860 x 750 x 380 mm 1470 x 850 x 275 mm weight 85 Kg 120 140 kg Lifetime filament 500 ho...

Page 8: ...nutes before touching them Never touch the filaments or the reflectors when the machine is in operation Always wear close fitting clothing Be particularly careful of sleeves and always tie back long h...

Page 9: ...l the pressure bars and heating elements in the top frame are firmly attached Only switch on those heating elements which are needed Never operate the machine if anyone is standing close behind or bes...

Page 10: ...on remains pushed in Resetting of the emergency button comes to pass by turning the button to the right The machine is ready to use again 4 2 ONLY USE THE EMERGENCY STOP BUTTON WHEN o Risk of trapped...

Page 11: ...User s guide HRK 65 125 10 HS Legend 5 1 SUMMARY The legend of the entire machine 5...

Page 12: ...ached its value The timer will reset back to zero A Connection foot switch B On off switch C Emergency button D Timer unit 5 3 TIMER UNIT There are three numbers on the screen From E to G the number m...

Page 13: ...5 5 4 CONTROL UNITS The control unit contains an electronic controller that can be used to set the temperature of the filament H On off switch I Temperature adjustment J Connection to filaments K Conn...

Page 14: ...has one air tube Connect the tube to the corresponding number of the air timer unit at the backside 6 3 CONNECTING FOOT SWITCH Connect the plug of the foot switch on the corresponding socket a at the...

Page 15: ...the desired control unit with switch H See 5 4 7 3 SETTING TEMPERATURE The temperature of the filament can be set using the temperature control 1 When turning on the on off switch the display will sh...

Page 16: ...PRESSURE The pressure for the system is adjusted by the factory on the right value 6 bar Error message Meaning Solution E1 The wire is loose not connected Turn off the machine check the filament and...

Page 17: ...e half turn 3 Loosen the socket head screw in the centre of the heating element one half turn use socket screw key no 3 4 Take the heating element with both hands close to the supporting prongs on the...

Page 18: ...using the knurled nut These can be reached from the sides Make sure that the filament height is the same on both sides 2 Start up the machine again as in Section 7 8 5 UPPER FILAMENT HEIGHT Make sure...

Page 19: ...turn 2 Slide the stop into the desires position 3 Hold the guide parallel to the front of the machine This stops the clamping blocks from binding 4 Tighten the handles Always ensure that the stop is p...

Page 20: ...d by removing the solid core strips on the middle of the machine 9 3 PROFILES The heating elements work more effectively when they are clean Remove dirt and deposits from the heating elements regularl...

Page 21: ...p frame are firmly attached 5 Allow the heating elements to cool for at least 10 minutes 10 2 TENSIONING 1 Turn the filament to the lowest position only bottom heating 2 Hold the end of the wire on th...

Page 22: ...Tightening firmly by hand is sufficient 9 Slide the spring over the filament and slide the filament through to the expanding pin 10 Slide the filament with expanding pin through the white insulation s...

Page 23: ...fore replacing a fuse always take the following safety precautions 1 Switch off the control units switch H 2 Remove the plug from the socket 11 2 FUSES CONTROL UNIT 1 Open the fuse holder L by pushing...

Page 24: ...e length 500 650 1000 and 1250 mm Ridge widths 1 to 10 mm Number of ridge widths Single and double Special version On request Mould In which to allow the bent product to cool Adjustable to any desired...

Page 25: ...reflectors with heating wire that is adjustable in height 2 upperreflectors pneumatic pressuresystem and stop all adjustable Easily extendable up to 8 regulating units with 4 under and 4 upperreflect...

Page 26: ...warranty on all parts with the exception of the filaments and or heating elements This warranty is inclusive of parts call out charge and labour The maximum replacement time for the control units is...

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