SGB DLR-2 Series Documentation Download Page 24

Page 4 of the general approval no. Z-65.26-304 issued by the Building Inspection Authorities on June 26, 2001

2.3

Certificate of conformity

2.3.1 General

Conformity of the leak detector with the provisions of the present general approval must be
confirmed by the manufacturer’s declaration of conformity, issued on the basis of in-house
production inspection and testing and initial testing of the leak detector by an authorised
technical control board.

2.3.2 In-house production inspection

The manufacturer shall implement and carry out in-house production inspection. In the course of
such in-house inspection, every leak detector or its components shall be checked. By means of
such individual checks the manufacturer shall ensure that materials, dimensions, tolerances and
design correspond to the approved sample, and that the leak detector is reliable.

The results of in-house inspection shall be recorded and evaluated. The records should contain
the following  details as a minimum:

- designation of the leak detector

- type of in-house inspection or testing

- date of manufacture, inspection and testing of the leak detector

- results of inspection and testing

- signature of the person responsible for in-house inspection and testing.

The records shall be kept on file for at least 5 years. Upon request , they shall be presented to
the German Institute for Constructional Engineering and the Building Inspection Authorities.

In the event of inadequate test results, the manufacturer shall immediately take appropriate
remedial action. Leak detectors that do not meet the requirements shall be separated so as to
avoid confusion with satisfactory units. After repair - if possible and necessary from a technical
point of view - the leak detector shall be re-tested.

2.3.3 Initial testing of the leak detector by an authorised technical control board.

Initial testing shall comprise the functional checks as defined in the approval principles for leak
detectors on tanks. If the general approval of the Building Inspection Authorities includes
checking of samples from current production, initial testing as described herein is not necessary.

3

Conditions relating to the design

3.1

Care must be taken that the subject of approval and the interstitial space are sufficiently
resistant to the liquids to be stored and that the liquids hazardous to water do not react with the
inert gas.

3.2

The necessary monitoring pressures for the leak detectors type "DLR-2" will be set individually
by the manufacturer depending on the permissible operating overpressure of the double-wall
pipework.

4.

Conditions relating to the construction of leak detectors

4.1

(1) Leak detectors should be installed in accordance with paragraph 5 of the technical
specification

1

 and commissioned in accordance with paragraph 6 of this technical specification.

Installation, maintenance, repair and cleaning of the leak detectors shall only be carried out by
specialist companies as per § 19 I of the Water Resources Law.

(2) Carrying out of the activities listed in (1) above by specialist companies is not required if
such work is exempted from these rules, or if such work is carried out by in-house experts from
the manufacturer of the subject of approval. This does not affect labour-protection regulations.

4.2

The leak detector must be installed in a room closed on all sides, it must not be installed and
operated in a potentially explosive area. If it is not operated in a dry room it must be installed in
a suitable switch box or switch cabinet which complies with at least protection type IP 54.

Summary of Contents for DLR-2 Series

Page 1: ...Overpressure leak detector DLR 2 Z 65 26 304 Documentation DLR 2 SICHERUNGSGER TEBAU GMBH Hofstra e 10 57076 Siegen Art no 606 202 Status 11 2004...

Page 2: ...u GmbH Siegen GI 1 Contents of the documentation 1 Technical description by SGB 12 pages 2 Drawings accompanying the technical description 4 pages 3 Technical data 1 page 4 Worksheet Installing thread...

Page 3: ...4 5 3 Assembly of the leak detector 4 5 4 Assembly of the connection pipes between leak detector and pipework 5 5 5 Selection of pressure reducing device 5 5 6 Gas bottle and pressure reducing device...

Page 4: ...More extensive demands on the interstitial spaces are revealed in TRbF 131 231 part 1 the approval principles of DIBt or prEN 13160 3 2 Material to be transported Liquids hazardous to water2 3 3 Press...

Page 5: ...nto operation process by building up pressure on top of the nominal pressure usually by means of a mobile pressure tank The pressure in the interstitial space is monitored by a pressure switch in the...

Page 6: ...lated 7 A test valve must be designed on the end of the pipework away from the leak detector 8 Before inspection chambers are entered the nitrogen content must be tested and the in spection chamber fl...

Page 7: ...above ground outside must be in a protective outer pipe 6 Seal the protective pipe gas tight 7 Avoid electrostatic charge e g when introducing and pulling through pipes 5 5 Selection of pressure redu...

Page 8: ...pendix 6 Putting into operation service 6 1 Basic instructions 1 Assembly according to chapter 5 instructions given in that chapter must also be heeded here 2 The interstitial space must be flushed wi...

Page 9: ...with item 2 5 Note the new values in the housing cover and proceed with setting as follows 6 Unscrew the safety pin on the pressure switch 7 Close both shut off cocks of the testing device Insert the...

Page 10: ...sh the cause quickly and eliminate the problem 4 The operator must visually check at regular intervals that the in operation lamp is working 5 The leak detector must be disconnected from the mains for...

Page 11: ...e tasks to be carried out with the person responsible on spot 2 Heed the safety instructions regarding contact with the stored goods present 3 Check the through connections of the interstitial space c...

Page 12: ...e into coupling 51 connect the testing device to coupling 6 2 cf P 115 520 2 Set the pressure regulating valve to nominal pressure 3 Open the shut off valve on the pressure reducing device 4 Open shut...

Page 13: ...e reached in order to guarantee one year of trouble free operation 9 Once the air tightness test has been completed remove the testing device from the con nection remove the test pressure gauge from t...

Page 14: ...e of contaminated components possible gas evolution properly 9 Marking Electrical data Serial number Type description Date of manufacture month year Manufacturer s mark Statutory marks Connecting pipe...

Page 15: ...Ex Ex 71 88 57 99 99 01 6 2 09 06 11 2000 M1 102 021 022...

Page 16: ...Ex 69 71 59 55 01 6 2 09 99 99 57 57 88 88 88 06 11 2000 M2 102 021 022...

Page 17: ...2 1 6 1 6 2 6 2 2 2 51 I II bar 0 16 10 0 100 200 300 bar bar 0 0 2 2 6 6 4 4 8 8 10 10 04 12 2000 P 115 520...

Page 18: ...1 3 4 5 7 8 10 9 2 09 01 69 71 59 55 18 12 2000 SL 851 700 4 2 1...

Page 19: ...V 50 Hz 8 A min 5 V 5 mA External fuse of the leak detector max 10 A Overvoltage category 2 1 1 Terminal assignment 1 Ground 2 Phase 3 Neutral 4 5 External signal voltage in case of alarm 7 8 Potenti...

Page 20: ...thread of the basic body 3 Olive threaded fitting for plastic and metal pipes 1 Insert the reinforcing sleeve into the end of the pipe 2 Knock in the reinforcing sleeve 3 Push the union nut and the o...

Page 21: ...ay round 3 Wire clip clamp tightly using pliers and push onto the joint Screw clip push the clip over the joint and tighten it using a screwdriver care must be taken that the clip is a smooth tight fi...

Page 22: ...Applicant Sicherungsger tebau GmbH Hofstr 10 D 57076 Siegen Subject of approval Leak detector types DLR 2 11 and DLR 2 22 forming part of a leak detector device for double wall pipework in equipment...

Page 23: ...granted regardless of testing or approval reservations of other legal areas e g 1 st Directive to the device safety law low voltage guideline Law governing electromagnetic compatibility of devices EMV...

Page 24: ...essary from a technical point of view the leak detector shall be re tested 2 3 3 Initial testing of the leak detector by an authorised technical control board Initial testing shall comprise the functi...

Page 25: ...d maintained according to paragraphs 6 and 7 of the technical specification 1 The technical specification 1 should be part of the manufacturer s supply By order Strasdas Authenticated Official seal De...

Page 26: ...rtain voltage limits and defined in the 1 st Code on the Equipment Protection Law dated 11 June 1979 This declaration applies for appliances produced according to the documentation technical descripti...

Page 27: ...rom our date of sale Our warranty will be effective only if the customer submits to us the functional report or test report on initial putting into service prepared by a recognised company specialised...

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