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SG Models MASTER Edition ZERO KIT, Assembly Manual

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SG Models MASTER Edition ZERO KIT Assembly Manual Download Page 1

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ASSEMBLY MANUAL

Speciications:

Wingspan--------------- 66.9 in (170.0 cm).

Wing area--------------- 761.1 sq.ins (49.1 sq.dm).

Weight------------------- 9.3 lbs (4.2 kg).

Length------------------- 51.1 in (129.8 cm).

Engine ------------------  0.75 - 0.91 cu.in----2 stroke.

---------------------------- 0.91- 1.00 cu.in----4 stroke.

Radio--------------------- 6 channels with 8  servos.

Retracts landing gear (included).

Electric conversion : optional

Code : SEA 123K

Summary of Contents for MASTER Edition ZERO KIT

Page 1: ...70 0 cm Wing area 761 1 sq ins 49 1 sq dm Weight 9 3 lbs 4 2 kg Length 51 1 in 129 8 cm Engine 0 75 0 91 cu in 2 stroke 0 91 1 00 cu in 4 stroke Radio 6 channels with 8 servos Retracts landing gear in...

Page 2: ...achieve whatever level of detail you like Just by following the instruction and inishing the plane in scale looking trim scheme beginning scale modelers will end up with a model that very much represe...

Page 3: ...3...

Page 4: ...ZERO KIT 4 Instruction Manual...

Page 5: ...5...

Page 6: ...ZERO KIT 6 Instruction Manual...

Page 7: ...7...

Page 8: ...ZERO KIT 8 Instruction Manual...

Page 9: ...he surface of the F1B Put the F1A on F1B to paste them together and then ill White Glue on the surface of F1A Put the F1 on F1A F1B to paste them together and then ill Epoxy Glue around block include...

Page 10: ...ust perpendicular angle of former F2 and the right fuselage side S2 Fill CA Glue to keep ixed F1 F2 with the fuselage side S1 and S2 Arrange the let fuselage side S1 and the right fu selage side S2 as...

Page 11: ...ge side S1 S2 Fill CA Glue to keep ixed F5 with the fuselage side S1 and S2 and F24 Fill CA Glue to keep ixed F6 with the fuselage side S1 and S2 and then paste F6A on F6 at two side and also install...

Page 12: ...ZERO KIT 12 Instruction Manual 21 22 23 24 25 26 20 Fill Epoxy Glue around block include two layers F6 F6A Continue to former F7 to F11 as the instruction photos below photo 21 25...

Page 13: ...rmer F12A F12B and F12 2pcs and then ill Epoxy Glue around block Attach M3 blind nut 4pcs to block of F12 add thin White Glue Fill CA Glue to keep ixed block of F12 with the fuselage side S1 and S2 Ge...

Page 14: ...he end of fuselage by CA Glue Install F13 F16 F19 together by CA Glue Fill CA Glue to keep the contact face with rudder at the end of fuselage Fill CA Glue to keep ixed block at the end of fu selage G...

Page 15: ...lage by CA Glue Fill CA Glue to keep ixed SW1 at lelf side of fu selage SW2 at right side of fuselage Getting prepare the mount of bottom hatch in clude F32 2pcs Paste two F32 together by Epoxy Glue I...

Page 16: ...e where for engine Attach the ring of wing nylon bolt F27 and F29 at two side of fuselage by Epoxy Glue Attach the ring of wing joiner tube F26 at two side of fuselage by Epoxy Glue Upside down block...

Page 17: ...h M3 blind nut to string of stick for antenna F21 as photo Install string of stick F21 for antenna at the top of fuselage by CA Glue Install string of stick F20 at the top of fuselage by Epoxy Glue Ge...

Page 18: ...prepare for the latch of servo mount in clude FS2A 2pcs Paste two latch FS2A together by Epoxy Glue Attach M4 blind nut to the latch Getting prepare for mounting plate of battery in clude the ring F28...

Page 19: ...oto Using Aluminium Square Fixed Tool to go through all formers at the square hole on each for mer Paste F23 2pcs on the let side and right side of fuselage by CA Glue to support for putting the stabi...

Page 20: ...ath of Elevator hole on each former and ill White Glue to keep ixed Cover the sheet SH1 on ribs of fuselage at the let side and then SH2 on ribs of fuselage at the right side by CA Glue Please kindly...

Page 21: ...the sheet SH6 on ribs of fuselage at the both of side and ill CA Glue Cover the sheet SH3 on ribs of fuselage at the both of side and ill CA Glue Cover the sheet SH7 on ribs of fuselage at the both of...

Page 22: ...4 on ribs of fuselage at the both of side and ill CA Glue Use sandpaper tube to sanding at the edge of SH5 as photo Cover the sheet SH8 on ribs of fuselage at the both of side and ill CA Glue Cover th...

Page 23: ...e and ill CA Glue Attach the latch F30 4pcs to F2 by CA Glue Install F2A 8mm balsa sheet to F2 by Ca Glue Use Cutter Knife to chamfer redundancy wood of F2A Removing Aluminium Square Fixed Tool Gettin...

Page 24: ...sanding block F40 making to round shaping as F14 Install F40 8mm balsa sheet to the end of fuse lage at two side of F17 also under F18 and behind F14 by CA Glue Getting prepare for bottom hatch includ...

Page 25: ...nstall the wing paper tube into the fuselage Fitting the hatch into the fuselage and then use the Sandpaper Bar to sanding at the area contact with the fuselage on forward also on behind so that setti...

Page 26: ...ed with your radio system Install the rubber grommets and brass collets onto the throttle servo Test it the servo into the aileron servo mount THROTTLE SERVO ARM INSTALLATION Install adjustable servo...

Page 27: ...27 SERVO GEAR INSTALLATION 1 2 2 1 Install the switch into the precut hole in the side in the fuselage INSTALLING THE SWITCH 1 2 3...

Page 28: ...est just below the top of the tank It should not touch the top of the tank When satisied with the alignment of the stopper assembly tighten the 3 x 20mm machine screw un til the rubber stopper expands...

Page 29: ...and the line from the clunk to the carburetor 4 MOUNTING THE ENGINE 2 stroke Position the engine with the drive washer 150mm forward of the irewall as shown 1 Use a pin drill and 4mm drill bit to dri...

Page 30: ...engine to the mount as shown Reinstall the servo horn by sliding the connec tor over the pushrod wire Center the throttle stick and trim and install the servo horn perpendicular to the servo center l...

Page 31: ...n the ire wall has the location for the throttle pusshrod tube pre drill 11 12 Slide the pushrod tube in the irewall and guide it through the fuel tank mount Use medium C A to glue the tube to the ire...

Page 32: ...r line COWLING Slide the iberglass cowl over the engine and line up the back edge of the cowl with the marks you made on the fuselage then trim and cut as shown 1 2 Move the throttle stick to the clos...

Page 33: ...cowl lush with the marks align the front of the cowl with the crankshat of the engine he front of the cowl should be positioned so the crankshat is in nearly the middle of the cowl opening Use the spi...

Page 34: ...anel and canopy he Canopy Cut of redundan cy plastic around Cover the rest of the clear area at the cells with masking tape where no need painting Use mask the inside the canopy to protect it from ove...

Page 35: ...as show Locate the oval shaped on the canopy lor and re move the covering Use epoxy to glue this into the base of the pilot iure and glue the cockpit panel in place with C A glue please see pictures a...

Page 36: ...ZERO KIT 36 Instruction Manual BUILD THE WING INSTALL THE PLASTIC PARTS 1 5 6 14 1 2 3 4 2 Getting prepare the perpendicular frame include 2 pcs...

Page 37: ...Fixed Tool as perpendicular aluminium frame Build the ribs with the leading edge main edge trailing edge to frame of wing Paste on them together 6 7 8 Cut of redundancy of Aluminium Square Fixed Tool...

Page 38: ...of wing W20 by CA Glue Install the mount of servo hatch 4pcs W48 W49 W50 W51 by CA glue Install W5A W6A by CA Glue 12 13 14 Getting prepare mount of retract W46 2pcs Use White glue to paste two W46 t...

Page 39: ...glue on W46 Paste W47 2pcs on W46 by CA Glue Install W18 and W18A for mount of retract by CA Glue 19 18 20 Paste W5B on W5 by CA Glue Fill White Glue at trailing edge at bottom side of wing Cover shee...

Page 40: ...the sheet W45 Fill White glue at trailing edge leading by at top side of wing Cover sheeting W45A by CA Glue at the tabs 25 24 26 Fill White glue at the ribs at bottom side of wing Cover sheeting W38...

Page 41: ...CA Glue Getting prepare the rectangle ring of nylon bolt W58 4pcs and the install nylon lock nut to the rectangle ring 30 31 32 Add more CA glue to set of lock nut block Install lock nut block to ins...

Page 42: ...aper tube and the ring W60 to block up at a head of wing tube Paste the ring W60 to inside wing paper tube by CA Glue 36 37 38 Install wing paper tube to the wing and add the ring W61 and measure exce...

Page 43: ...Paste the sheet W42 on the ribs and add more CA Glue Fill White glue on edge of W2 W3 W4 W5 42 43 44 Paste the sheet W41 on the ribs and add more CA Glue Fill White glue on edge of W11 and W12 Paste t...

Page 44: ...lue on W45A inside the lap Paste WA19 on W45A at trailing edge of lap add more CA Glue Paste W34 on W7 by CA Glue 48 49 50 Paste W33 on W3 by CA Glue Fill White Glue on edge of W2 W3 top side of wing...

Page 45: ...1 W12 top side of wing Paste the sheet W43 on the ribs and add more CA Glue Install W15 at the tip of wing 54 55 56 Add more CA glue at the tip to keep ixed Install W31A at the tip of wing by CA glue...

Page 46: ...e cutter knife to chamfer redundancy wood of W62 Use sandpaper bar to sanding for smoothing Use sandpaper bar to sanding at the W2 60 61 62 Fill White Glue on face of W2 Paste W1 on W2 as photo Paste...

Page 47: ...ng Getting prepare the Flap include W35 and W36 Paste W35 on W36 by CA glue 66 67 68 Use sandpaper bar to sanding at the leading edge of lap Use the pen to take the mark for the hinge of lap Use cutte...

Page 48: ...cutter knife to cut a line for the hinge on the lap Install the paper hinge 3pcs for the lap Finished for the installing lap 72 73 74 Getting prepare the aileron as photo 72 Install the ribs of ailer...

Page 49: ...dpaper Bar to sanding at the leading edge of aileron Use the pen to take the mark for the hinge of ai leron 78 79 80 Use cutter knife to cut a line for the hinge on the wing at position of aileron Ins...

Page 50: ...re not glued in place It is imperative that you properly adhere the hinges in place per the steps that follow using a high quality thin C A glue Carefully remove the aileron from one of the wing panel...

Page 51: ...are glued in place a 1 64 gap or less will be maintained throughout the lengh of the aileron to the wing panel hinge line 3 4 Turn the wing panel over and delect the aileron in the opposite direction...

Page 52: ...and down several times to work in the hinges and check for proper movement Note INSTALL THE AILERONS CONTROL HORN 7 1 2 Place epoxy into hole his will harden the threads and prevent the crews from pul...

Page 53: ...53 1 2 3 4 5 6 7...

Page 54: ...l Install the elevator control horn using the same method as same as the aileron control horns INSTALLING THE AILERON SERVOS 1 2 3 AILERON PUSHROD HORN INSTALLATION Mark the control wire where it cros...

Page 55: ...55 Connect the linkage as shown and secure the control wire with a snap keeper Make a 90 degree bend at the mark and cut of the excess wire leaving 8mm past the bend 4 5 6 7...

Page 56: ...ll the retracta ble landing gear as shown Cut the covering from the bottom of the wing for retracts landing gear installation Glue hardwood mounting blocks into the wing as show with epoxy Position th...

Page 57: ...Mounting the landing gear to the rail with four M3x 2 5mm Install a wheel and two wheel collars on the main landing gear Secure the collars Install the wheel wells ater adjusting the retracts Roughen...

Page 58: ...8 Instruction Manual Install the gear door to the retract strut Apply a thin epoxy to the two gear door brackets to secure the gear door to the retract strut as shown 13 14 1 2 11 12 SERVO GEAR 4 5KG...

Page 59: ...y pack ead into the switch also Wrap the receiver and battery pack in the protec tive foam rubber to protect them from vibration Route the antenna in the antenna tube inside the fuselage and secure it...

Page 60: ...ZERO KIT 60 Instruction Manual Attach the aluminium tube into fuselage Insert two wing panels as pictures below ATTACHMENT WING FUSELAGE 1 2 3 4...

Page 61: ...61 5 8 6...

Page 62: ...cover the sheet ST1 2pcs for two side of horizontal stabi lizer Hold the sheet down with weights while the glue dries Use sandpaper to sanding around the horizontal stab BUILD THE HORIZONTAL STABILIZ...

Page 63: ...lsa block 1pcs for supporting control horn Install the frame of elevator by Ca glue add more white glue inside at all ribs Add thin CA glue at all tab outside 4 Paste triangle bar by CA glue 5 6 Use c...

Page 64: ...e a triangle and extend this mark from back to front across the top of the stabilizer Also extend this mark down the back of the trail ing edge of the stabilizer Using a modeling knife carefully remov...

Page 65: ...held irmly in place use a pen and draw lines onto the stabilizer where it and the fuselage sides meet Do this on both the right and let sides and top and bottom of the stabilizer Remove the stabilize...

Page 66: ...may exist that were not illed previously and clean up the excess using a paper towel and rubbing alcohol BUILD THE RUDDER AND FIN 1 Getting prepare set of rudder as photo 2 3 4 5 Install frame of the...

Page 67: ...6mm balsa sheet 6pcs T21 by CA glue as photo 8 Use cutter knife to chamfer redundancy wood 9 10 Use sandpaper bar to sanding surface of rudder Getting prepare balsa stick 3mm x 8mm 2pcs 11 Paste 3mmx...

Page 68: ...l the in by CA glue as photo 14 15 16 17 Corvering the sheet T23 and T24 for two side by CA glue Use the pen to take the mark for the hinge of in Add the white glue at all the ribs of in to corver ing...

Page 69: ...r hinge 2pcs for rudder 20 Finished for the installing rudder and in 21 1 SET UP THE FUSELAGE THE HORIZONTAL STAB THE RUDDER FOR THE KIT Use sandpaper to sanding the set of rudder and in for smoothing...

Page 70: ...6 INSTALLING VERTICAL STABILIZER Using a modeling knife remove the covering from over the precut hinge slot cut into the lower rear portion of the fuselage 1 2 3 Install the wing tube to the fuselage...

Page 71: ...ing is aligned cor rectly mix up a generous amount of Flash 30 Min ute Epoxy Apply a thin layer to the mounting slot and to bottom of the vertical stabilizer mounting area Apply epoxy to the bottom an...

Page 72: ...ZERO KIT 72 Instruction Manual 11 12 10 1 2 3 MOUNTING THE TAIL WHEEL...

Page 73: ...73 4 Glue the rudder hinges in place using the same techniques used to hinge the ailerons HINGING THE RUDDER 1 2 3 4 5 6 7...

Page 74: ...he elevator hinges in place using the same techniques used to hinge the ailerons HINGING THE ELEVATORS 1 2 3 4 5 6 INSTALL ELEVATOR CONTROL HORN Install the elevator control horn using the same method...

Page 75: ...with the aileron control horns hread one clevis and M2 lock nut on to each el evator control rod hread the horns on until they are lush with the ends of the control rods Position the elevator control...

Page 76: ...ZERO KIT 76 Instruction Manual 6 3 4 5 7 8 9 RUDDER PUSHROD INSTALLATION 1...

Page 77: ...77 2 3 4 5 6 7 8 9 10...

Page 78: ...UILD THE MOTOR MOUNT 1 2 Getting prepare set of motor mount as photo Paste 2 pieces MO2 together by white glue 3 4 5 Fill white glue on surface MO2 include 2 layer Paste MO1 on MO2 include 2 layer Add...

Page 79: ...e top of mount MO9 Install block to the right of mount MO8 Install block to the let of mount MO7 9 10 11 Add CA glue to paste them together Getting prepare set of battery mount include MO3 MO4 MO5 Pas...

Page 80: ...Paste the second MO10 in rest side by CA glue Model size 75 90 size models Motor 50mm 310 rev per volt Propeller 14x10 15x10 ESC 60A Lipo Batteries 8 cell 3200mA Attach the electric motor box to the i...

Page 81: ...Locate the plywood battery tray to the fuse lage Tighten the screws using machine screws M3x15mm to secure the tray in position 4 5 Attach the speed control to the side of the motor box using two side...

Page 82: ...o 10mm forward or back to change the lying characteristics Moving the balance for ward may improve the smoothness and arrow like tracking but it may then require more speed for take of and make it mor...

Page 83: ...A Hamlet 4 Le Van Khuong Street Dong hanh Ward Hoc Mon District Ho Chi Minh City Viet Nam Oice 62 8 Ngo Tat To Street Ward 19 Binh hanh District Ho Chi Minh City Viet Nam Phone 848 86622289 or 848 360...

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