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SEW-Eurodrive MAXO-RG Operating Manual Download Page 106

Maintenance

104

Maintenance

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Operating manual [27779289/EN] - MAXO-RG single-axis controls

24.1

Safety information about repairs

⚠

DANGER

Electric current hazard

Death or serious injuries
•

Before starting work, the system must be de-energized and ensured for the duration
of the work. Observe the safety instructions from section ""Safety instructions" (



11)“!

⚠

WARNING

Danger from improperly carried out maintenance work

Accidents and serious injuries
•

Before starting work, ensure there is sufficient space for assembly.

•

Pay attention to order and cleanliness in the workplace!

•

Follow the procedure according to section “"Safety instructions" (



 11)” before

starting work.

⚠

WARNING

Danger if persons are inadequately qualified

Accidents and serious injuries
•

Have all work performed only by persons qualified for the task.

•

Inadequately qualified persons should be kept away from the work area.

⚠

CAUTION

Danger - stumbling due to protruding components

Injuries
•

When entering the work and danger area, pay attention to steps and depressions in
the floor. There must be no loose objects in the work area.

Summary of Contents for MAXO-RG

Page 1: ...258_10030006 EN Drive Technology Drive Automation System Integration Services Edition 258 27779289 EN 03 22 Operating manual 27779289 EN EMS Compact MAXO RG single axis controls 03 2022 ...

Page 2: ......

Page 3: ...1 Danger from electrical energy 14 4 4 Responsibilities of the operating company 15 4 5 Personnel requirements 16 4 5 1 Qualifications 16 4 6 Personal protective equipment 17 4 7 Safety devices 19 4 8 Conduct in case of danger or accident 20 4 9 Signage 21 5 Notes about hazardous substances 22 6 Applicable documents 23 7 Applied guidelines ordinances and standards 24 8 Technical data 26 9 System d...

Page 4: ...er information 62 20 3 3 Parameter Display 63 20 3 4 Parameter Data stick copy module 64 20 3 5 Parameter MC 8 10 IR remote control control unit 65 20 3 6 Parameter Manual mode links 66 20 3 7 Parameter Timer 67 20 3 8 Parameter Drive 68 20 3 9 Parameter VAC 70 20 4 Parameter Communication type PCM 71 20 4 1 Parameter PCM settings 71 20 4 2 Parameter Speed settings 72 20 4 3 Parameter Positioning ...

Page 5: ...es 94 22 2 Procedure in the event of malfunction 95 22 3 Troubleshooting 96 22 3 1 General 96 22 3 2 Error messages 97 22 4 Return repair 99 23 Accessories 100 23 1 Control unit MAXO RG MRC 100 23 2 Copy module MAXO RG PPM 102 24 Maintenance 103 24 1 Safety information about repairs 104 25 Transport and storage 105 25 1 Safety instructions for transport and storage 105 25 2 Transport inspection 10...

Page 6: ...istory Part number Version Issue Description changes 27779289 EN 1 01 11 2021 First issue 27779289 EN 1 02 02 2022 Added to parameter Drive Brake openening time Pin assignment of X2 changed Information on displays and parameters for STO and DFM removed 27779289 EN 1 03 03 2022 Supply vorltage and frequency adjusted in technical data ...

Page 7: ... frequency HW Communication type Half wave IEN Industrial Ethernet PCB Communication type Power CAN Bus also Rail bus Power CAN PCM Communication type Pulse Code Modulation also HWC half wave coded PN Field bus PROFINET SMGM Communication type Slotted microwave guide micro SSI Synchronous serial interface SYSCAN System CAN bus XIN or DIN Digital IN digital input XIO Digital IN OUT switchable digit...

Page 8: ...ept accessible to operating and maintenance personnel in the immediate vicinity The basic requirement for safe working is compliance with all specified safety instructions and instructions This documentation does not give instructions for operating the plant machine in which our system is integrated In addition the local accident prevention regulations and general safety regulations for the use of...

Page 9: ...nce Measure to avoid it NOTICE Cause of danger Consequence of non compliance Measure to avoid it INFORMATION Cause of danger Consequence of non compliance Measure to avoid it DANGER Residual voltage from charged capacitors Severe injury Do not touch any live product parts or power connections WARNING Residual voltage from charged capacitors Severe injury Do not touch any live product parts or powe...

Page 10: ...axis controls Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text No tice text Notice text Notice text Notice text Notice text Notice text Notice text Notice text ...

Page 11: ...ears of knowledge and experience The manufacturer assumes no liability for damage due to Failure to observe the technical documentation Improper use Use of unskilled personnel Unauthorized modifications and technical changes Use of unauthorized spare parts or accessories The actual scope of delivery may deviate from the explanations and illustrations de scribed here in the case of special designs ...

Page 12: ...ARNING No liability for changes modifications or accessories Accidents and serious injuries Modifications or changes to the delivered product are only permitted after consulta tion with the manufacturer Original spare parts and accessories approved by the manufacturer ensure safety Use of other parts invalidates any liability on the part of the manufacturer Always consult the manufacturer The guar...

Page 13: ...fety This section provides an overview of all important for protecting people as well as safe handling and fault free operation Further task related safety instructions are contained in the sections about individual life phases DANGER Danger if the safety instructions are not observed Death or serious injuries Safety regulations must be strictly observed ...

Page 14: ... The control passes this on to the connected peripherals via the existing IO or motor and brake connection The control passes feedback on to the system control via the stationary conductor lines For the intended use compliance with the specifications environmental conditions etc is mandatory All requirements for transport storage and operation described in this document must be met 4 2 2 Foreseeab...

Page 15: ...he product even if it is used as intended In order to reduce the risk of personal injury and property dam age and avoid dangerous situations safety instructions listed in other sections of this manual must be observed The system must not be changed improperly WARNING Danger from incorrect replacement and dismantling Accidents and serious injuries Before starting any dismantling work safety instruc...

Page 16: ...sible to the work site at all poles Absence of voltage must be checked with a voltage tester immediately before and after use Grounding and short circuiting Parts on which work will be performed at the work place must first be grounded and then short circuited Grounding and short circuiting must be visible from the workplace De viating from the above it is permitted to ground and short circuit nea...

Page 17: ... the form of instructions for operating the system During the entire system service life the provider must check whether the operating instructions he has created correspond to the current status of the regulations and if necessary adapt them The provider must clearly regulate and define who is responsible for installation op eration maintenance and cleaning The provider must ensure that all emplo...

Page 18: ...lified electrician see VDE 0105 100 Due to their technical training knowledge and experience as well as knowledge of the relevant standards and regulations the qualified electrician is able to work on electrical systems as well as recognize and avoid possible dangers independently The electrician is specially trained for the work environment in which he works and knows the relevant standards and r...

Page 19: ...y falling parts and slipping on slippery sur faces Protective goggles Goggles are used to protect against flying chips and splashing acids Hard hat Helmets are used to protect against falling and flying parts and materials Gloves To protect the hands from friction abrasions punctures or deep injuries as well as from contact with hot surfaces Protective work clothes Protective work clothing is tigh...

Page 20: ...ructions 18 Safety instructions 4 258_10030006 EN 03 2022 Operating manual 27779289 EN MAXO RG single axis controls Respiratory protection To protect against serious and permanent diseases of the respiratory tract ...

Page 21: ...ork check whether all safety devices are functional and correctly installed Never disconnect or bypass safety equipment Adherence to the following safety information is required in addition to the safety regu lations of the country valid at the location When working on the system the following accident prevention regulations UVV or newly applicable accident prevention regulations principles of pre...

Page 22: ... Conduct in case of danger or accident Preventive measures Keep first aid devices first aid kit blankets etc and a fire extinguisher readily avail able Keep access roads open for rescue vehicles Behavior in case of accidents Secure the accident site and call first aiders for first aid Alert the ambulance service Provide first aid ...

Page 23: ...live parts may be touched It must be ensured that components are not live switch off the voltage or if this is not possible cover the parts with insulating material Live parts must be secured against unauthorized approach WARNING Danger from illegible signs Accidents or serious injuries Always keep all safety warning and operating instructions in a legible condition INFORMATION Danger if instructi...

Page 24: ...n any relevant hazardous substances in accordance with the ROHS Directive Information about hazardous substances according to 1907 2006 EC REACH regulation According to the current state of knowledge the module does not contain any relevant hazardous substances according to the REACH regulation Information about hazardous substances according to 2019 1021 EU POP reg ulation According to the curren...

Page 25: ...plicable documents The following documents apply in addition to these instructions EPLAN of the corresponding controller variant Technical control drawing Depending on the control communication type the following documents should be used Communication type Pulse Code Modulation PCM Operating instructions for the stationary PCM module ...

Page 26: ...ng water Applied standards DIN EN 60529 2014 09 Amendment 1 2017 02 Amendment 2 2019 06 Protection types by housing IP housing DIN EN IEC 60721 3 1 2018 12 Classification of environmental conditions Part 3 1 Classification of groups of environmental parameters and their severities Storage DIN EN IEC 60721 3 2 2018 12 Classification of environmental conditions Part 3 2 Classes of influ encing varia...

Page 27: ...al 27779289 EN MAXO RG single axis controls 258_10030006 EN 03 2022 Guidelines R delegated guidelines DR and implementing decisions DB DIN EN IEC 63000 2019 05 Technical documentation for providing electrical and electronic equip ment with regard to hazardous substance restrictions Document No Document title ...

Page 28: ... EN 60721 3 1 1K3 25 70 C 6 months 1K3 25 40 C 6 months 2 years Forming intermediate circuit capaci tors Transport EN 60721 3 2 2K3 25 70 C Duty cycle 100 EN 60721 3 3 3K3 0 40 C Duty cycle 70 EN 60721 3 3 3K3 0 50 C 40 50 C reduce the rated output current by 2 5 per 1 C Installation altitude Derating 4000 m above sea level 1000 m above sea level reduce the rated out put current by 5 per 1000 m Sp...

Page 29: ...n X1 Connection type Connector panel 8 pin Connections X2 Motor connection Number of connections 1 Connection designation X2 Connection type Harting Housing insert HAN 10B HAN 10E F s socket Motor cable length 5 m from motor plug Line type Shielded servo cable e g LAPP Ölflex servo FD 755 CP Drive frequency converter Number FU 1 Power Depending on the type ordered Additional information Section Fr...

Page 30: ...9 EN MAXO RG single axis controls Parameterization Interface USB mini USB type B socket Usage Parameterization configuration etc Manual mode Required accessories Control unit Type MAXO RG MRC Additional information see section Control unit MAXO RG MRC 100 Information Basis Description ...

Page 31: ... actuators controlling an axis motor and transferring the in formation to the stationary side for the system control PLC External control interfaces Fig 9 1 External interfaces of the EMS Compact control schematic diagram 1 Stationary PLC 2 Stationary communication module here PCM communication 3 Transmission line communication here PCM 4 Mobile vehicle control attachment 5 Conductor rail supply v...

Page 32: ...nd use EMS Compact single axis controls are used on the mobile side of commercial and in dustrial systems e g EMS skid etc They are used to control the drive read in sensor values as well as execute and transmit data to the higher level system control PLC EMS Compact controls are available in various performance classes and communica tion types ...

Page 33: ...31 Dimensions Dimensions 11 Operating manual 27779289 EN MAXO RG single axis controls 258_10030006 EN 03 2022 11 Dimensions Fig 11 1 Dimensions EMS Compact single axis control Size in mm ...

Page 34: ...on about the display in section Displays 33 Information about the connections flange in section Connections 39 ITEM Description A ON OFF switch B USB connection for configuring the controller behind cover C Infrared receiver for remote control D Display E Flange connection for sensors and actuators data connector X1 Connecting the supply voltage connector panel communication X2 Connecting the driv...

Page 35: ...on Display of the current output or selected speed No vehicle detected by the stop sensor Current output frequency current decoded PCM command and status of the digital in puts HEX coded Display only possible after activating the stop sensor functionality Display Explanation Display of the current output or selected speed No vehicle detected by the stop sensor by displaying the distance to the det...

Page 36: ...isplaying the distance to the recog nized vehicle Current output frequency current decoded PCM command and status of the digital in puts HEX coded Display only possible after activating the stop sensor functionality Display Explanation Infrared manual mode display Current issued frequency and status of the digital inputs HEX coded The star in the lower right corner flashes and remains visible in e...

Page 37: ... version Display Explanation No stop sensor activated Display Explanation Stop sensor display activated Display of the stop sensor s actual and stopping distance Display Explanation Speed control display inactive Display Explanation Speed control display activated Display of voltage voltage drop and cur rent output frequency Display Explanation Current active IO link and the resulting speed accele...

Page 38: ...tion triggered Display of set parameter value and current value for the restart delay Display only possible after activating the collision protection function Display Explanation Display of the current output frequency in verter status byte and inverter error word Display of actual motor current output stage temperature DC link voltage and converter firmware version ...

Page 39: ...9289 EN MAXO RG single axis controls 258_10030006 EN 03 2022 Transfer to a lower level takes place by pressing the button MODE2 The following can be found there Display Explanation Operating minute counter Recording the control s POWER ON cy cles ...

Page 40: ...ere The upper line changes be tween the error histogram and real fault number with a relative time stamp refer enced to the operating minutes The lower line displays the error in plain text Display Explanation Intermediate circuit voltage minimum and maximum value Display Explanation Minimum and maximum motor current in A 10 Display Explanation Minimum and maximum output stage tem perature in C Di...

Page 41: ...nection X1 Connector panel contact assignment with PCM Information Description Note Function Mains connection supply voltage Voltage range 360 524 VAC Designation X1 Connection type Connector panel 8 pin Contact Function Description 1 L1 Outer conductor L1 2 L2 Outer conductor L2 3 L3 Outer conductor L3 PE PE Potential equalization 5 SS1 Control rail PCM 6 SS2 Signaling rail PCM 7 n c Not used 8 n...

Page 42: ...ous voltages Death or serious injuries Work may only be carried out by trained electricians in compliance with all safety in structions Connection X1 contacts may only be connected or disconnected when there is no voltage The PE connection equipotential bonding must be attached Operation without a connected PE conductor is not permitted ...

Page 43: ...signment for motor connection Information Description Note Function Motor connection Designation X2 Connection type HAN 10B with HAN 10E F s Harting socket Contact Function Description 1 U Motor phase U 2 V Motor phase V 3 W Motor phase W 4 n c Not used 5 n c Not used 6 Br Supply brake 7 Br Supply brake 8 n c Not used 9 Th Temperature monitoring 10 Th Temperature monitoring PE PE Potential equaliz...

Page 44: ...k may only be carried out by trained electricians in compliance with all safety in structions The connection may only be plugged in when the power is off After switching off the control you have to wait 5 minutes residual voltages may be present at the connection The PE connection equipotential bonding must be attached Operation without a connected PE conductor is not permitted ...

Page 45: ...USB interface cover must be mounted on the control in order to guarantee the degree of protection IP54 against the ingress of water and dust The USB interface enables communication between the PC and the EMS Compact con trol Parameter values can be changed or parameter sets loaded via the USB interface see section Software configuration parameterizing 56 Information Description Note Function Confi...

Page 46: ...ange 14 3 1 Flange SA01 Flange view Fig 14 3 Flange M12 connections and data connector Connection Function Description X20 Digital inputs analog input M12 5 pin A coded socket X21 Digital inputs M12 4 pin A coded socket X22 Digital inputs M12 4 pin A coded socket X23 RS485 sensor connection M12 4 pin A coded socket DATA Copy module ...

Page 47: ...ections Connection X20 Fig 14 4 Contact assignment connections X20 Information Description Note Function IO interface Designation X20 Connection type M12 5 pin A coded socket Contact Function Description 1 Ub Supply voltage IO 24 VDC 2 XIN1 Digital input 1 3 GND Supply ground IO 4 XIN2 Digital input 2 5 XANIN Analog input 1 ...

Page 48: ...faces Designation X21 Connection type M12 4 pin A coded socket Contact Function Description 1 Ub Supply voltage IO 24 VDC 2 XIN3 Digital input 3 3 GND Supply ground IO 4 XIN4 Digital input 4 Information Description Note Function IO interfaces Designation X22 Connection type M12 4 pin A coded socket Contact Function Description 1 Ub Supply voltage IO 24 VDC 2 XIN5 Digital input 5 3 GND Supply groun...

Page 49: ...2022 Connection X23 Fig 14 6 Contact assignment connections X23 Information Description Note Function Sensor interface RS485 Designation X23 Connection type M12 4 pin A coded socket Contact Function Description 1 Ub Supply voltage 24 VDC 2 RS485_B RS485 data line 3 GND Supply ground 4 RS485_A RS485 data line ...

Page 50: ...e frequency converter due to incorrect operation Destruction or damage to the frequency converter The frequency converter is not suitable for permanent generator operation Available frequency converters Data basis Frequency convert er Power kW Identifier FU 0 75 kW 0 75 08 FU 1 10 kW 1 10 11 Mains Nominal voltage Voltage range Frequency range 3 PE AC 400 480 VAC 360 528 VAC 45 66 Hz ...

Page 51: ...ypical motor power 4 pin ASM star circuit PN kW 0 75 Maximum output power SN 8 kHz SN kVA 1 3 Output current Duration IN A 1 8 For 60 s Imax A 3 0 Switching frequency Selectable frequencies f kHz 2 4 8 16 Preset frequency f kHz 8 Output frequency motor f kHz 0 120 variable Power loss PV W 22 Power loss in resting state excluding HW power 24 V sensor system is not con nected PV W 6 DC motor brake a...

Page 52: ...ypical motor power 4 pin ASM star circuit PN kW 1 10 Maximum output power SN 8 kHz SN kVA 1 7 Output current Duration IN A 2 6 For 60 s Imax A 4 0 Switching frequency Selectable frequencies f kHz 2 4 8 16 Preset frequency f kHz 8 Output frequency motor f kHz 0 120 variable Power loss PV W 40 Power loss in resting state excluding HW power 24 V sensor system is not con nected PV W 6 DC motor brake a...

Page 53: ...51 Type code Type code 16 Operating manual 27779289 EN MAXO RG single axis controls 258_10030006 EN 03 2022 16 Type code ...

Page 54: ...ice life ITEM Value Note A Manufacturer and address B MAXO RG xxxx Module designation C Part No Material number order number 8 figure D Order No Order number internal number E Input Supply voltage and frequency F Brk V Brake voltage G Rated power Performance of the module and duty cycle H Serial No Module serial number I Production date J Data matrix code Machine readable serial number scanner K C...

Page 55: ...odule is included in the delivery scope Fastening material screws etc is not included in the delivery scope and must be pro vided by the system builder Please refer to the section Installation 87 Designation Item No MAXO RG CUS PCM 00 1 0 1100 0 0 0 00 25740717 Description Axes 1 communication PCM performance FU 1 10 kW integrated safety technolo gy No housing 260 x 160 x 90 without attachments ...

Page 56: ...ansmitted is 190 The ten half waves result in the following transmission times For 50 Hz 200 ms For 60 Hz 160 ms 2 bits can be transmitted via the signaling rail Commands depend on the stationary PCM module used in the system and its settings Command setting is carried out while configuring parameterizing the control Fig 19 1 Principle representation PCM communication without additional peripheral...

Page 57: ... MAXO RG single axis controls 258_10030006 EN 03 2022 Information about PCM communication other designations Communication designation depends on the respective manufacturer of the stationary PCM module Other terms for PCM communication are HWC or half wave coded ...

Page 58: ...ver of the USB interface which is located next to the display Fig 20 1 Connecting the EMS Compact control to the PC laptop 2 Connect the controller to the PC using a USB cable USB mini type B type A plug 3 Start the ServiceTool and select the correct parameter set Fig 20 2 ServiceTool start screen A Make sure the correct parameter set and firmware are set B If the connection was successfully estab...

Page 59: ...e is not possible if the control system is connected to the PC The USB screw connection must be re installed after the parameterizing has been com pleted Buttons Description Read parameters Parameters saved on the controller are downloaded to the PC Write parameters Parameters A opened on the PC are downloaded to the con troller Save to file Parameters opened on the PC are saved in a file epar Loa...

Page 60: ...juries and property damages All parameters must always be adapted to the system in which the control is used In particular the parameter speed and brake can lead to accidents and property damage if incorrectly parameterized a vehicle crashes The person carrying out the work and the operator are responsible for parameteriz ing adapting the system in which the control is used Information about confi...

Page 61: ...9289 EN MAXO RG single axis controls 258_10030006 EN 03 2022 20 2 2 Overview parameter screen Fig 20 3 ServiceTool parameterization screen 1 Parameter area 2 Setup area 3 Parameters only become visible after activation e g Screen saver settings 4 Some settings must be activated by clicking on a check box ...

Page 62: ... Software configuration parameterizing 20 258_10030006 EN 03 2022 Operating manual 27779289 EN MAXO RG single axis controls 20 3 Parameter General information Basic information Parameters described here are used in all EMS Compact controllers ...

Page 63: ... as HWC or half wave coded Retrofit communication types are only available after prior analysis of the requirements or the existing system in the inventory Special hardware configurations are required for the communication types Please note the corresponding sections communication and flange in this documentation or contact customer service Only included in the special SMGM parameter set there is ...

Page 64: ...Software configuration parameterizing 20 258_10030006 EN 03 2022 Operating manual 27779289 EN MAXO RG single axis controls 20 3 2 Parameter Parameter information Parameter Selection Description Parameter version 0 999 Parameter version number ...

Page 65: ...n guage DEU Display language German ENG Display language English ESP Display language Spanish currently not avail able Screen saver display con nection Active Screen saver active the screen saver is always active to protect the display from aging signs To ensure compatibility with old versions the pa rameter is retained Screen saver settings Time until screen saver activation 30 120s Time offset u...

Page 66: ...er Data stick copy module Parameter Selection Description Data stick Check box Activate if a data stick is used RF interface connection Inactive Activating the infrared data transmission addi tional stationery module required Currently not available Active Production data connec tion Inactive Activate if production data must be stored on the stick Currently not available Active ...

Page 67: ...e IR manual mode is deactivated by actuating the ON OFF switch on the control sys tem Parameter Selection Description MC 8 10M IR remote control Check box Activate if a remote control is used Manual mode activa tion mode Via M A button The control system is switched into manual mode using the button MAN Via M A button CODE The control is switched to manual mode by pressing the MAN key and then ent...

Page 68: ...s controls 20 3 6 Parameter Manual mode links Functions can be assigned here to the keys 1 8 of the remote control Parameter Selection Description Speed 0 9 Speed selection Forward back 0 Forward right rotating field 1 Backward left rotating field Brake 1 Brake is aerated Item 1 Control system moves into the next stop position only for PowerCAN and SMGM ...

Page 69: ...zing 20 Operating manual 27779289 EN MAXO RG single axis controls 258_10030006 EN 03 2022 20 3 7 Parameter Timer Parameter Selection Description Timer ON 0 65000ms Setting of the switch on delay for each input Timer OFF 0 65000ms Setting of the switch off delay for each input ...

Page 70: ... current Cutoff fre quency 0 100Hz Base frequency for U f mode Typically 50 Hz for star connection and 87 Hz for delta con nection of the motor Uboost 0 255 10 Supplied voltage at 0 Hz in 10 of the rated volt age PWM fre quency 2 4 6 8 16kHz Switching frequency from power module Brake resis tor settings 1 brake resistor 1 brake resistor is connected to the converter low brake resistance 2 brake re...

Page 71: ...active Fault will not be monitored Deactivate voltage con troller Inactive controller active Frequency converter voltage controller is active Active Frequency converter voltage controller is deacti vated inactive Voltage con troller mode Controller call up in the interrupt faster Frequency converter voltage controller is pro cessed in the interrupt faster Controller call up in the polling Frequenc...

Page 72: ...trol system type VAC Required minimum vacuum 0 100mbar Minimum vacuum in vacuum cleaner system Max permis sible vacuum 0 200mbar Maximum vacuum in vacuum cleaner system Error trigger ing delay 0 65000ms Delay time until a failure is triggered Nominal cur rent 1 50A 10 Max power consumption of the vacuum cleaner VAC over travel time af ter switching the traction drive off 0 65000ms Vacuum cleaner o...

Page 73: ...FUautomatic stop Inactive Autonomous stop of the converter at PCM command 0 Active 60Hz fre quency spec ification Inactive PCM 60 Hz operation Active PCM com mand lookup table WETRON Lookup table selection for PCM code genera tion Selection depends on the PCM system used by the respective manufacturer LJU Speed speci fication IO links Fixed acceleration and deceleration Each speed selected via the...

Page 74: ...RG single axis controls 20 4 2 Parameter Speed settings Parameter Selection Description Speed 0 0 This value is always 0 value cannot be changed Speed 1 9 0 1200Hz 10 Associated acceleration ramp speed 0 9 0 255 Hz s Associated deceleration ramp speed 0 9 0 255 Hz s Emergency stop deceler ation ramp fast braking in case of er ror 0 255 Hz s ...

Page 75: ...0Hz 10 Fine positioning speed Deceleration ramp on fine positioning speed and stop on posi tion 0 255 Hz s Deceleration ramp Delay posi tion reached message 0 65000ms Time delay message position reached Absolute value positioning IrDA positioning Positioning value 0 16777215mm Distance of value on which a positioning must take place Positioning window 0 255mm Positioning accuracy Fine posi tioning...

Page 76: ...6 EN 03 2022 Operating manual 27779289 EN MAXO RG single axis controls The respective menu for positioning becomes only visible after appropriately activating the positioning method Expanded positioning window 0 100mm Window in which no re positioning takes place Parameter Selection Description ...

Page 77: ...he stop position 0 1000mm Distance after which the buffer speed is used Buffer speed 0 1200Hz 10 Buffer speed Limiting dis tance after identifying an object 0 20000mm Distance after which the speed limitation is ac tive Speed limita tion after reaching the limit distance 0 120Hz Maximum driving speed for active speed limita tion Deceleration ramp speed limitation af ter reaching the limit dis tanc...

Page 78: ...ection function If no input is selected the collision protection function is deactivated E1 E12 Active state input LOW Selected digital input active state for enabling the collision protection function HIGH Active direc tion CW CCW Motor rotation valid direction for triggering the collision protection function CW CCW Deceleration ramp Deceleration ramp Speed 0 9 Deceleration ramp for stopping when...

Page 79: ...tage in of the normal output voltage Frequency control step size 0 1200Hz 10 Frequency change per controller cycle Voltage re duction con trol increment 0 200 x0 5 Voltage change per controller cycle Minimum speed 0 65000mm min Start speed for the speed control Speed incre ment value 0 1000mm min Speed increment for the start speed per PCM command from the start command Speed con trol PCM command ...

Page 80: ...g 20 258_10030006 EN 03 2022 Operating manual 27779289 EN MAXO RG single axis controls Encoder res olution per revolution 0 65535 Default encoder resolution per revolution Encoder res olution per meter 0 65535 Default encoder resolution per meter Parameter Selection Description ...

Page 81: ...PCM command can be selected if nothing is en tered the PCM command is irrelevant for this link Speed con trol 0 1 0 Query for speed control inactive 1 Query for speed control active If nothing is entered the speed control status is irrelevant for this link Speed 0 9 Driving speed from Speed settings Item 0 1 1 Control system switches into the positioning mode Brake 0 1 1 Brake is opened Forward ba...

Page 82: ...link Speed con trol 0 1 0 Query for speed control inactive 1 Query for speed control active If nothing is entered the speed control status is irrelevant for this link Anti valence 0 1 Anti valence test Item 0 1 Positioning 0 inactive 1 active Error active 0 1 0 Query for fault inactive 1 Query for fault active If no entry is made the input status is irrelevant for this link Connection 0 1 Status l...

Page 83: ...eterized in the error links for the error case or for up to 3 different status messages Explanation using an example The hyphen in the above table means that no entry has to be made in the cell Parameter Selection Description RM RM 1 1 1 The positive and negative half wave is issued as feedback if the status link 1 is active 2 Status link 2 3 Status link 3 Error 0 1 The negative half wave is issue...

Page 84: ...nlarged Para Correction value theoretical brake point III Brake point for target positioning IV Target position 1 Driving speed 2 4 Deceleration ramps 3 Distance in which fine positioning speed is traveled v1 Speed Driving v2 Speed Fine positioning Position monitoring to be parameterized A Positioning window specifies the speed of positioning B Expanded positioning window active after the position...

Page 85: ...maged products Report damages immediately to the transport com pany INFORMATION Danger from connection to incorrect mains voltage Damage or destruction of the control The control may only be installed if the information on the control nameplate corre sponds to the voltage network specifications Information about the installation location It is intended that control system installation location EMS...

Page 86: ...nce the contact safety is guaranteed through external measures e g dual insulation The control system must be grounded through X1 NOTICE Danger of damaging the external data storage in case of wrong handling Destruction and malfunction of the external data storage Hard mechanical stresses shocks hits bending can damage the data storage During transport storage and installation the external data st...

Page 87: ...eneration of the sensor cable if the cables are too long Cut the sensor cables to length or place them directly folded and bound together with cable clips in the cable harness to prevent interspersion and inductions Ground the EMS vehicle directly via the grounding contact wire Connect all moving parts with low resistance to the traverse or main girder Use cop per meshwork tape or ground wire with...

Page 88: ... sensors are active in this operating mode and are queried The manual mode is used for repairing maintaining servicing and moving the control system in case of a fault DANGER Danger of injuries due to inactive limit switches Accidents severe injuries as well as property damage Depending on the configuration of the EMS modular control system in manual mode please ensure that no limit switches are a...

Page 89: ... fastening points Screw connection must be carried out so the fastening does not loosen during op eration The screw connection must be checked at regular intervals Specifications for the screw in depth must be observed recommended screw in depth ITEM Component Description Position A1 A4 Control attachment points A1 A4 Press in sockets M10 M6 press in socket closed blind hole Position B Screw conne...

Page 90: ...dirt Protecting against short circuits when water penetrates Make sure the plugs and blind covers have a corresponding IP class EN 60529 Installation Connector panel Connect plug contacts according to EPLAN or specifications in these instructions Installation Harting connection Connect the plug to the controller s X2 connection Lock the plug contact flip the connection lever until it engages Insta...

Page 91: ... correctly installed locked or fastened according to the specified torque All unused connections are provided with suitable blind covers locked or fastened according to the specified torque All plug connections or blind covers have the necessary IP protection EN 60529 The control and its connected components show no signs of damage The specified environmental conditions are observed see section Te...

Page 92: ...r the motor is not damaged The entire wiring control system for completeness short circuit and ground faults Whether the mains and motor are connected in the correct phase Whether the control and message rail phases are connected correctly communica tion type PCM Whether the saved configuration is valid for the application Whether the uploaded parameters are optimally aligned to the motors ...

Page 93: ...e of failures during commissioning please refer to section Malfunctions 94 Switch the control system on Switch on the mains voltage the control unit is ready for operation after about 1 s The control systems acts in accordance with the parameterized specifications signals at the digital inputs The current operating status or a status message are shown on the display A flashing display means a fail...

Page 94: ...89 EN MAXO RG single axis controls 21 6 Operation During operation the controls automatically carry out all actions according to the pro gramming This means no actions are necessary during automatic operation In the event of a failure proceed as described in section Malfunctions 94 ...

Page 95: ... that other system parts can lead to tension or automatic processes are running Only take commissioning when the system is switched off or in a seg ment of the system that is switched off Note there may be dangerous stored charges on the terminals Wait five minutes af ter switching off the control system voltage before carrying out any further activities Procedure De energize the system or part of...

Page 96: ...ns 22 1 Safety notes WARNING Danger of injury due to improper troubleshooting Improper troubleshooting can result in serious personal injury or property damage Ensure that there is sufficient clearance before starting work Switch off the power supply check that no voltage is present and protect it from be ing switched on again ...

Page 97: ...azard to persons or property immediately switch on the safety device Identify cause of fault Inform person responsible at site of use Inspection and maintenance work described in this technical documentation must be carried out on a regular basis and documented location spare part work carried out date inspector s name System fault elimination may only be carried out by trained qualified and autho...

Page 98: ...B Compact control series error messages differ depending on the communi cation method used The communication methods are Pulse Code Modulation PCM Information about troubleshooting and clearing faults Error occurrence always results in an immediate stop of the motor control The triggered error messages depend on the application or the control parameterization ...

Page 99: ...uit PTC no PTC or thermal con tact connected Check the drive dimensioning connect PTC or thermal contact F010 BRChopper over loaded The brake resistor is overloaded due to re generative operation Let the control unit cool down re duce the number of brake pro cesses reduce the vehicle load F011 Status fault 1 F012 Status fault 2 F013 Status fault 3 F014 Status fault 4 F015 Status fault 5 F016 Statu...

Page 100: ...ameterization F026 Ext Data stick External parameter memory error Write er ror on external data stick Exchange external data stick Re place control F034 Data stick error No data stick recog nized Insert exchange data stick F052 SPI error Internal SPI bus com munication error Check data connector and ex change if required exchange con trol unit F061 Status fault 9 F062 Status fault 10 Fault Cause R...

Page 101: ...ts in a module then the module must be sent to SEW for repair Please contact the SEW customer service see section Customer service 9 The following information is requiredto guarantee fast repair Customer name address Designation of the system in which the assembly is installed Name of a contact person for poss questions Module designation and serial number Error description which defective pattern...

Page 102: ...o inactive limit switches in manual mode Accidents serious injuries and property damages No limit switches are active in the IR manual mode except if it was parameterized Designation Description Item No MAXO RG MRC A 01 Infrared remote control for mobile MAXO RG controls Recommended for service manual mode operation Required batteries 3x alkaline AAA 1 5V not includ ed in scope of delivery 2574079...

Page 103: ...ic mode Programmable buttons Actuation of the drive with right or left rotating field and appropriate frequency independent of the pa rameterizing of the control system Error reset The button must be pressed lon ger than approximately 1 5 sec for an error reset Also possible in au tomatic mode Back to the main display and transfer from IR manual mode to automatic mode Representative for the number...

Page 104: ...06 EN 03 2022 Operating manual 27779289 EN MAXO RG single axis controls 23 2 Copy module MAXO RG PPM Fig 23 2 DS VD Designation Description Item No MAXO RG PPM A 01 Data connector for storing control parameters re quired for operation 25740938 ...

Page 105: ...e following instructions must be observed DANGER Electric current hazard Death or serious injuries No live parts may be touched It must be ensured that components are not live switch off the voltage or if this is not possible cover the parts with insulating material Live parts must be secured against unauthorized approach Inspection and maintenance work described in this technical documentation mu...

Page 106: ... serious injuries Before starting work ensure there is sufficient space for assembly Pay attention to order and cleanliness in the workplace Follow the procedure according to section Safety instructions 11 before starting work WARNING Danger if persons are inadequately qualified Accidents and serious injuries Have all work performed only by persons qualified for the task Inadequately qualified per...

Page 107: ...e packaging 25 2 Transport inspection Delivery must be checked for completeness and transport damage upon receipt In case of visible transport damage proceed as follows Do not accept the delivery or only accept it with reservations Note extent of damage on the transport documents or on the transporter s delivery slip INFORMATION Risk of damage in transit Destruction or damage to the assembly loss ...

Page 108: ...ched It must be ensured that components are not live switch off the voltage or if this is not possible cover the parts with insulating material Live parts must be secured against unauthorized approach 26 1 1 Disassembly When dismantling it is essential to observe the instructions described in section Safety instructions 11 WARNING Danger from incorrect replacement and dismantling Death or serious ...

Page 109: ...be disposed of must be separated according to their nature Currently valid on site regulations must be observed Overview of parts sub assemblies that must be disposed of separately Electronic scrap circuit boards Batteries and accumulators Plastic Sheet metal Copper Aluminum Information about the WEEE Directive 2021 19 EU The WEEE Directive does not apply to the products described because the prod...

Page 110: ...ckers labels etc Data stored in the assembly device electronically stored data etc Meaning of the symbol crossed out garbage can with black bars Fig 26 1 Symbol Symbol according to WEEE Directive 2012 19 EU or ElektroG Germany The symbol is placed on the nameplate where possible Otherwise the symbol can be found on the product packaging Meaning of the symbol Symbol for the separate collection of e...

Page 111: ...Index C Connection to the PC 56 56 Copyright protection 9 E EMC 85 F First commissioning 90 G Graphic positioning 82 Grounding 84 I Information about the instructions 6 O Operating modes 86 R Remote control functions 100 Repair 99 S safety aspects 11 Switch on sequence 91 Symbol explanations 7 ...

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