SEW-Eurodrive CMP40 - 112 Operating Instructions Manual Download Page 1

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*22491465_0316*

Drive Technology \ Drive Automation \ System Integration \ Services

Addendum to the Operating
Instructions

AK0H(FS), AK1H(FS) Safety-Rated Encoders

Synchronous Servomotors CMP40 – 112, CMPZ71 – 100

Functional Safety

Edition 03/2016

22491465/EN

Summary of Contents for CMP40 - 112

Page 1: ...echnology Drive Automation System Integration Services Addendum to the Operating Instructions AK0H FS AK1H FS Safety Rated Encoders Synchronous Servomotors CMP40 112 CMPZ71 100 Functional Safety Editi...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...Installation assembly 10 2 6 Electrical connection 10 2 7 Startup operation 10 3 Functional safety FS 12 3 1 Safety rated encoder 12 3 2 Underlying standards 12 3 3 Encoder mounting 12 3 4 FS mark 13...

Page 4: ...Contents Addendum to the Operating Instructions Synchronous Servomotors CMP40 112 CMPZ71 100 4 10 Malfunctions 27 10 1 Encoder malfunctions 27 11 Declaration of Conformity 28 22491465 EN 03 2016...

Page 5: ...aff responsible for the assembly installation startup and maintenance of the product The operating instructions and the addendum to the operating instructions must be legible and accessible at all tim...

Page 6: ...e consequence s if disregarded Measure s to prevent the hazard Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning Hazard symbol Meaning General hazard Warn...

Page 7: ...observance of these operating instructions In such cases SEW EURODRIVE assumes no liability for defects 1 5 Other applicable documentation This document supplements the operating instructions and lim...

Page 8: ...E recommends additional product training for products that are operated using the respective software Any mechanical work on the components may only be performed by adequately quali fied personnel Qua...

Page 9: ...fter con sultation with SEW EURODRIVE Using these products in potentially explosive atmospheres is prohibited unless spe cifically designated otherwise During transported or when installed the encoder...

Page 10: ...e load the lifting eyes are oversized Note that the lifting eyes are not designed to hold the entire load of the gear unit Store the servomotor in a dry dust free environment if it is not to be instal...

Page 11: ...n Addendum to the Operating Instructions Synchronous Servomotors CMP40 112 CMPZ71 100 11 Note the instructions in chapter Startup of the operating instructions CMP40 CMP112 CMPZ71 CMPZ100 Synchronous...

Page 12: ...t detects interferences which could lead to a hazardous situation Increased demands are placed on the electrical and mechanical coupling e g the shielded connection lead stranded in pairs with correct...

Page 13: ...code that indicates which components in the drive are safety related Observe the following excerpt from the valid code table for all products Functional safety Brake Encoder Encoder mount ing 02 x 04...

Page 14: ...ns in chapter Inspection Maintenance in the operating instructions CMP40 112 CMPZ71 100 Synchronous Servomo tors Insufficient maintenance of the BY brake may damage the encoder BP and BK brakes are ma...

Page 15: ...ve to realize the following safety function according to EN 61800 5 2 Safety functions according to EN 61800 5 2 Abbrevi ation Designation German Designation English SS1 Safe Stop 1 Safe stop 1 SS2 Sa...

Page 16: ...e selected safety system must be determined in the overall evaluation of the system The required characteristic safety values and safety characteristics for the safety rated encoders in chapter Techni...

Page 17: ...17 3 10 Validation To determine the safety of a machine the plant manufacturer must carry out an over all evaluation Check the effectiveness of the risk minimization at the end This includes checking...

Page 18: ...go 04 76646 Bruchsal Germany 3ph IEC60034 CMPZ71M BY KY AK1H SB1 01 4343157411 0001 15 M o I o 9 4 Nm 7 5 A nN 0 3000 r min I max39 0 A IP 65 U sys 400 V Th Kl F Up 256 V Ubr 380 431 ACV Mbr20 Nm BME1...

Page 19: ...vomotors CMP40 112 CMPZ71 100 19 5 Mechanical installation This chapter contains no special information about safety rated components The in formation in the relevant operating instructions is binding...

Page 20: ...or switching the motor and the brake Use switch contacts in utilization category DC 3 according to EN 60947 4 1 for switching the brake with DC 24 V When motors are powered by inverters you must adher...

Page 21: ...erve the operating instructions of the servo inverter DANGER Disabling functional safety devices Severe or fatal injuries Only qualified personnel is allowed to carry out work on functional safety com...

Page 22: ...the motors against unintended power up The motor can generate a voltage when the shaft is rotated Do not touch the connector pins CAUTION The servomotor can have a surface temperature of more than 10...

Page 23: ...encoders Safety rated connection elements are sealed to highlight the delivery state There are 2 options for performing work on the encoder or motor during which these sealed screw connections must b...

Page 24: ...z 200 m s2 20 g 10 Hz to 2 kHz Shock resistance according to EN 60068 2 27 1000 m s2 100 g 6 ms Maximum angular acceleration 5 105 rad s2 2 105 rad s2 Degree of protection according to EN 60529 IP50 I...

Page 25: ...the process response time For corresponding error presumptions refer to the EN 61800 5 2 standard The en coder evaluation unit must at least meet the requirements for SIL 2 9 2 2 Characteristic safety...

Page 26: ...508 Error detection rate1 DC 90 Error presumptions according to EN 61800 5 2 2007 table D 16 Signal amplitude monitoring2 DC 0 5 VSS to 1 5 VSS peak peak Safety functions that can be imple mented SS1...

Page 27: ...10 1 Encoder malfunctions When a BY brake is used the working air gap of the brake must be measured at reg ular intervals which are specified in the CMP40 112 CMPZ71 100 Synchronous Servomotors opera...

Page 28: ...S F PS C are in conformity with Machinery Directive 2006 42 EC 1 L 157 09 06 2006 24 86 This includes the fulfillment of the protection targets for electrical power supply in accordance with annex I N...

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Page 32: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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