Sera 409.2 ML Series Operating Instructions Manual Download Page 6

Multi-layer diaphragm pump

  

Serie 409.2 ML

  

 
 

Operating instruction 

 
 

www.sera-web.com 

Technical modifications reserved! 

TA  431 

Rev. 

8  en 

06/2015 

 

3.4 

Dangers in case of inobservance of the 
safety instructions 

 
The inobservance of the safety instructions may result in 
personal injuries, hazards to the environment and damages to 
the pump. 
 
The inobservance of the safety instructions may have the 
following consequences: 
 

 

Failure of important functions of the pump 

 

Failure of prescribed methods for maintenance and 
upkeep 

 

Danger to persons by electrical, mechanical and chemical 
influences 

 

Danger to the environment due to leakage of hazardous 
media 

3.5 

Safety-conscious working 

 
The safety instructions specified in this operating manual, the 
national regulations for accident prevention, the safety regula-
tions for the pumped medium valid at the place of installation 
as well as internal working-, operating-, and safety instructions 
of the owner are to be observed. 
 
 

3.6 

Safety instructions for the operator 

 
Leakage of dangerous conveying media and materials must be 
drained off so that a risk to persons and the environment can 
be excluded. The legal regulations are to be adhered to. 
Dangers caused by electrical energy are to be prevented.

 

 
 
 

3.7 

Safety instructions for maintenance, 
inspection and installation 

 
The operator has to ensure that all maintenance, inspection 
and installation tasks are carried out by authorized and 
sufficiently qualified personnel, who have carefully read and 
understood the operating instructions. 
 
Only  those spare parts and materials are to be used that 
satisfy the requirements of the relevant operating conditions. 
Loosen screws and connections only when the system is not 
under pressure. 
 
 
 

3.8 

Arbitrary modification and spare parts 
production 

 
Modifications  of or changements to the machine are only 
allowed after previous agreement of the manufacturer. Original 
spare parts and accessories that are authorized by the 
manufacturer are essential for safety reasons. 
 

 

CAUTION! 

 
Use of other parts may result in loss of guarantee for 
damages arising as a consequence thereof. 
 

3.9 

Improper use 

 
The operating safety of the supplied multi-layer diaphgram 
pump is only guaranteed if the product is used as intended, 
according to the descriptions in Chapter 3.10 of these operat-
ing instructions.  
 
 

3.10  Proper use 

 
The 

sera

 diaphragm pump is only to be deployed according to 

the intended purpose stated in the product description and the 
acceptance test certificate. 
 
If the pump is to be used for other purposes, it is required to 
consult 

sera

  beforehand to settle whether the multi-layer 

diaphragm pump is suitable for the new usage! 
 
The criteria for determining whether the multi-layer -diaphragm 
pump is appropriately used are: 
 

 

Characteristics of the medium conveyed (refer to the 
safety and product data sheet of the used medium – the 
safety data sheet is to be provided by the supplier / 
operator of the conveying medium). 

 

Stability of the materials which have contact with the 
medium conveyed 

 

Operating conditions at the place of installation 

 

Pressure and temperature of the conveying and cooling 
medium 

 

Voltage supply 

 
 
 

3.11  Personal protection for service and 

maintenance 

 
In order to avoid risks to health, the provisions of the German 
Ordinance on Hazardous Substances (GefStoffV) (§14 Safety 
Data Sheet) and relevant national safety regulations for the 
dosing medium must strictly be adhered to. 
 
In case of accidents check whether the following substances 
are emitted: 
 

 

Leakage of fluids 

 

Leakage of fumes 

 

Noise emissions (sound level) 

 
Emissions must be monitored by monitoring systems of the 
total installation. 
 

 

CAUTION! 

 
Use protective clothing, gloves, breathing mask and 
suitable goggles for face protection! 
 

 

 

CAUTION! 

 
Personal protective equipment must be provided by the 
equipment operator at all times! 
 

 

Summary of Contents for 409.2 ML Series

Page 1: ...a v a i l a b l eu n t i l 3 1 1 2 2 0 1 6...

Page 2: ...nt 12 7 2 3 Assembly pump 14 7 2 4 Pump body 15 7 2 5 Suction Pressure valve 15 7 2 6 Stroke frequency transmitter optional 15 7 2 7 Diaphragm rupture monitoring 16 7 3 Driving motor 17 7 3 1 Motor co...

Page 3: ...sera web com 3 13 Foreseeable misuse 34 13 1 Transport 34 13 2 Assembly and installation 34 13 3 Start up 34 13 4 Operation 34 13 5 Maintenance Repair 34 13 6 Cleaning 35 13 7 Shut down 35 13 8 Disas...

Page 4: ...p ML Execution Multi layer diaphragm 2 2 Type plate Each sera multi layer diaphragm pump is factory provided with a type plate The following information can be found on this type plate 1 2 3 4 5 6 7 F...

Page 5: ...used conveying media 3 2 Marking of instructions 3 2 1 Marking of instructions operating manual Special notes in these operating instructions are marked with the general danger symbol safety symbol a...

Page 6: ...he machine are only allowed after previous agreement of the manufacturer Original spare parts and accessories that are authorized by the manufacturer are essential for safety reasons CAUTION Use of ot...

Page 7: ...adapted to the weight of the pump and attach it to the motor flange of the pump see Fig 02 Fig 02 Transport Handling 4 3 Storage An undamaged packaging protects the device during subsequent storage a...

Page 8: ...ustrated Actuator for Ex area pneumatical actuator EExeIIT4 Driving motor Blind plug Driving motor for operation Driving motor M Execution with frequency converter mounted frequency converter manual s...

Page 9: ...ications reserved www sera web com 9 zum Abnehmen der Stellmotorhaube min 200 H2 H3 B A C E F D 148 K1 K2 K3 K 4 6 H1 DN 10 75 154 M 1 4 21 N 1 4 7 80 98 98 80 30 39 M8 d 6 5 Befestigungsbohrungen T 6...

Page 10: ...Manometer 1 4571 134 134 138 138 141 141 155 155 Pump body with Manometer PVC PP PVDF 134 134 138 138 141 141 155 155 H2 Pump body with pressure switch 1 4571 139 139 144 144 146 146 161 161 Pump body...

Page 11: ...ML 0 72 0 86 10 0 3 0 3 15 100 120 8 71 409 2 110 ML 0 110 0 132 10 0 3 0 3 15 150 180 8 71 409 2 150 ML 0 150 0 180 4 0 3 0 3 15 100 120 10 71 409 2 220 ML 0 220 0 264 4 0 3 0 3 15 150 180 10 71 Tab...

Page 12: ...re spring return spring The effective stroke length can be changed by means of an adjustable scale knob which prevents the connecting rod from following the rotary cam up to the rear dead centre durin...

Page 13: ...crew remove the percent scale from the hand wheel manually turn the percent scale to 0 setting use the hand wheel to set the stroke length to 0 Turn hand wheel clockwise until there is no further stro...

Page 14: ...Pay attention to the documents attached to the actuator 7 2 2 6 Automatic stroke length adjustment by a pneumatic actuator Pay attention to the documents attached to the actuator 7 2 3 Assembly pump G...

Page 15: ...oke volume per each pump stroke If these dosing pumps should be used for automatic filling pro cesses or charge dosing then the single pump strokes must be determined and converted into electrical sig...

Page 16: ...operated with a backpressure that is only slightly higher than the permissible minimum pressure of p2 1bar then the deflection of the pointer on the manome ter will also be slight During normal operat...

Page 17: ...interior is clean and free of foreign bodies unused cable entries are closed and screw plugs are tightened the sealing is correctly inserted in the cover of the termi nal box check proper condition o...

Page 18: ...ength adjustment indicator scale and visual diaphragm rupture signalling must be easily accessible and readable Design the nominal diameters of the downstream pipes and of the connections built into t...

Page 19: ...llowing is valid for the feed back pipe lead the overflow line with descending gradient in the storage tank which is under atmospheric pressure or lead it in an open drain gutter see Fig 20 or connect...

Page 20: ...in the dosing line if a possible backflow from the main line is not eliminated CAUTION Pay attention to avoid chemical reactions arising from a backflow of the dosing medium 8 1 3 How to eliminate und...

Page 21: ...TION The delivery may get interrupted if air remains in the suction line Pressure leading line Injection fitting Multi layer diaphragm pump Vent valve Pressure line Suction lance line Foot valve Tank...

Page 22: ...ight of the pump divided by the density of the dosing medium and under consideration of mass acceleration and viscosity of the medium Pressure line Multi layer diaphragm pump Suction lance line H Tank...

Page 23: ...t off fitting Pressure line Tank Shut off fitting Suction lance Suction line Foot valve Fig 28 Installation of siphon vessel sera Fitting 8 1 9 In case of slightly degassing dosing media Install the p...

Page 24: ...I CAUTION Undampened acceleration forces can cause the following problems damage Fluctuations in the delivery rate Dosing errors Pressure thrusts Valve wobbles Increased wear on the suction and pressu...

Page 25: ...orming assembly and maintenance work on machines or plants in explosion hazardous areas Directive 99 92 EC must be observed 9 4 Potential equalisation After fixation make sure that the pump is properl...

Page 26: ...rews please see Chapter 8 1 Installation Repairs on the stroke drive may only be performed by sera 10 1 Wearing parts Depending on their use and period of use wearing parts must be replaced at regular...

Page 27: ...n 06 2015 Technical modifications reserved www sera web com 27 10 3 Spare and wearing parts 409 2 11 ML 409 2 17 ML 409 2 30 ML 409 2 45 ML 409 2 72 ML 409 2 110 ML 409 2 150 ML 409 2 220 ML Fig 34 Sp...

Page 28: ...cket 22 O ring 23 Transition piece Pump body Set stainless steel Pos Designation 3 Protection cap s 4 Hexagon head cap screw s 5 Disk s 7 Front plate 11 Check valve 12 O ring 13 Joint 14 O ring additi...

Page 29: ...a container with appropriate fluid right beside the pump to be able to remove splashes of the dosing medium Use an appropriate detergent to rinse the multi layer dia phragm pump until no residues of t...

Page 30: ...for example be achieved by turn ing the motor fan Multi layer diaphragm Base ring Connecting rod O Ring Fig 38 Screw on the pump body tightening torques are men tioned in Chapter 8 1 When assembling t...

Page 31: ...osition Tighten union nut by hand and hold the insert socket by means of an open end wrench Signal device Pressure switch Insert socket Screwed cap Fig 41 Pressure switch is for pump body made of stai...

Page 32: ...cking ring Fill the oil into the thread boring of the vent nozzle Type and quantity of the gear box oil see chapter 11 Screw in the vent screw Oil can Gear oil Multi layer diaphragm pump Fig 44 Fillin...

Page 33: ...re directly above pressure valve with manometer and compare order data resp with perm counterpressure Foreign bodies in valves Remove pump valves and clean Delivery on suction side is greater than pre...

Page 34: ...ssure pipes closed i e foreign matters particle size stop valves Start up with damaged system 13 4 Operation Fault message ignored faulty dosing process error Pipes hit pulsation damper not used damag...

Page 35: ...gh electricity Poorly ventilated room 13 8 Disassembly Residues of the pumped medium and utilities in the sys tem Use of wrong disassembly tools Wrong or no protective clothing at all Poorly ventilate...

Page 36: ...Multi layer diaphragm pump Serie 409 2 ML Operating instruction 36 www sera web com Technical modifications reserved TA 431 Rev 8 en 06 2015...

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