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F3 Series Charger Manual 

battery.  This is the normal charging position for all batteries, and the recommended charging position at 
all times for Valve Regulated Lead Acid (VRLA) batteries. 
 
 
BOOST 
This voltage is slightly higher than the float setting.  Boost slightly overcharges the battery in order to 
ensure that all the cells of a battery are fully charged to the same voltage.  Continued operation in boost is 

not

 recommended because the high charging voltage will cause battery electrolyte to boil away quickly.  

This is a particular problem with VRLA batteries where there is no way to replenish lost electrolyte. 
 
 

3.3 

FLOAT/BOOST CONTROL

 

 
F3 chargers are equipped with one of the four following float/boost voltage control systems depending on 
the configuration ordered: 
 
FLOAT/BOOST front panel rotary switch 
The charger will operate indefinitely in the mode that is selected.  The AUTO position may be shown on 
the front panel.  If the AUTO position is locked out, the AUTOBOOST feature is not supplied.   
 
AUTO/FLOAT/BOOST front panel rotary switch 
When the selector switch is in the FLOAT or BOOST mode the charger will operate indefinitely in the 
mode that is selected. 
 
The AUTO mode selects automatic equalization of the battery.  The charger determines when the battery 
is in need of fast charging, and operates in the fast charge boost mode only until the battery is fully 
charged.  The charger determines state of charge by the measuring the amount of current drawn from the 
output terminals.  When the selector switch is in the AUTO position the charger will start in the boost 
mode and stay there until current demanded drops below about 50% of the charger’s rated current.  When 
current demand increases to about 70% of the charger’s rated output the charger will resume operation in 
the boost mode. 
 
Please see the Appendix for a diagram of how the Autoboost system works.  The AUTO setting eliminates 
the need to periodically equalize the cells of a battery as the charger does this automatically.  

The AUTO 

position should not be selected when the continuous load on the charger is greater than about 50% of the 
charger’s maximum rated current.
 

 
Manually initiated boost timer (either 0-24 hours or 0-72 hours) 
When the timer is turned clockwise the charger will be in boost mode, where it will remain until the timer 
returns to 0 hours.  At the end of the selected time the charger will return to float mode. 
 
Manually initiated boost timer plus AUTO/FLOAT/BOOST rotary switch 
Selection of the AUTO position allows the charger to operate in the AUTOBOOST mode (described 
above) 
 
Selection of the FLOAT mode forces the charger to remain in the float mode 

unless

 the boost timer is 

activated by turning past zero.  If the boost timer is activated, the charger will revert to float mode after the 
time selected on the timer expires. 
 
Selection of the BOOST mode forces the charger into boost charge, where it will remain until BOOST is 
deselected manually. 
 

3.4 

Alarm Indications 

 
NOTE:  

Chargers are equipped with a “dead-front” panel.  Alarm LEDs are behind the dead front panel 

and will be visible when they illuminate due to an alarm condition, or when the TEST button is pressed.  
See Figure 3.5 for the location of LED indicators.  Chargers with no alarms (alarms code “0”) have no 
LEDs or test button.

 

 

Summary of Contents for F3 SERIES

Page 1: ...106902 Date 11 20 15 1840 Industrial Circle Longmont CO 80501 Fax 303 678 7504 Tel 303 678 7500 Email service sensusa com Web www sens usa com Installation or Service problems Call SENS at 800 742 232...

Page 2: ...rdance with all local codes Do not expose charger to rain or snow Do not disassemble charger return to factory when service or repair is required Incorrect assembly may result in a risk of electric sh...

Page 3: ...tage to decay and reset the shutdown 6 If the battery is being over or undercharged check whether the output voltage settings have been tampered with The pots should be covered with either white adhes...

Page 4: ...mounting dimensions Relay Rack Mounting The charger is shipped on its back with the mounting flanges in the wall mount position Place the charger in a vertical position then unbolt and reverse the mo...

Page 5: ...AC requirement of your charger The input voltage and frequency are marked on the charger s front panel Maximum current consumption will be approximately 75 to 80 of the breaker s rating Typical effic...

Page 6: ...none none Ground fault LED none none Ground fault LED none none Ground fault or Form C contact none Summary of above Summary of above Form C contact Connect to the charger s Form C contacts according...

Page 7: ...s OK if the battery voltage is different from the nominal value by a few percent If the battery voltage is more than 10 different from the rated voltage of the charger recheck your connections BEFORE...

Page 8: ...on the charger will start in the boost mode and stay there until current demanded drops below about 50 of the charger s rated current When current demand increases to about 70 of the charger s rated o...

Page 9: ...he charger has malfunctioned LOW DC Indicates that DC voltage has dropped to approximately 8 5 below nominal battery voltage e g 22 volts for a 24 volt system Probable causes a The AC power has failed...

Page 10: ...ion of high voltage shutdown GROUND optional This is a ground fault alarm If either the charger s positive or negative is connected to ground even through a high resistance path this alarm will activa...

Page 11: ...2 21 High DC shutdown 15 19 30 39 40 52 60 78 151 95 212 73 303 89 Chargers set for flooded lead acid battery 12 volt 24 volt 32 volt 48 volt 120 volt 168 volts 240 volt Float voltage 13 32 26 64 35 5...

Page 12: ...d except when either charger is in BOOST mode whether activated manually or via the AUTO BOOST system or if either charger is operating in current limit Chargers will share the load within 10 of each...

Page 13: ...g diode short Check all power devices for shorts Replace shorted device s DC fuse blows or DC breaker trips Control board failure Replace with known good board Replace board send bad board to SENS for...

Page 14: ...lter capacitor Disconnect capacitors one at a time and check for change in output voltage Replace capacitor that corrected output voltage when removed Alarms or indicators not functioning Alarm displa...

Page 15: ...te a defective SCR Test 5 Due to the modest cost of the control circuit we recommend that the entire unit be replaced rather than attempting to repair it If the troubleshooting guide has not revealed...

Page 16: ...F3 Series Charger Manual 16...

Page 17: ...TOBOOST returns charger to f loat v oltage 100 charger output current 50 to 75 of charger current limit Amps Volts Charger output current Battery voltage NOTE Zero current f low 0 Time When the charge...

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Page 20: ...it with a new or refurbished one of the same or similar design The repair or replacement will be warranted for the remainder of the original two year warranty period If we determine that your charger...

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