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F3 Series Charger Manual 

 
 

Caution:  Do NOT connect the battery backwards; charger damage may result 

 
The voltmeter will show battery voltage as soon as the DC connection is completed.  

Check the voltmeter 

as soon as the DC connection has been made.  

If the meter reads zero or is deflecting below zero, reverse 

the polarity of the battery connections.   

 
2.3 

Alarm Connections 

 

 
F3 chargers are supplied with one of three following alarms configurations: 
 

TABLE 2.3 

Charger Part Number Suffix and Alarms Configuration 

 

Second digit of part number suffix (e.g. "F

5

E2") 

Alarms “0” 

 

Alarms “5” 

 

Alarms “6” 

 

< Alarm system code 

 
 

 

 

 

 

 

 

 

 

Indications 

none 

 

      Float or boost mode 

     Float or boost mode 

     LED 

none 

 

      AC fail 

 

     AC fail 

 

     LED & Form C contact 

none 

 

      Charger fail   

     Charger fail   

     LED & Form C contact 

none 

 

      Low battery voltage 

     Low battery voltage 

     LED & Form C contact 

none 

 

      High battery voltage       High battery voltage 

     LED & Form C contact 

none 

 

      none  

 

     Ground fault                      LED  

none 

 

      none  

 

     Ground fault -  

     LED 

none 

 

      none  

 

     Ground fault + or - 

     Form C contact 

none 

 

      Summary of above 

     Summary of above 

     Form C contact 

 
Connect to the charger’s Form C contacts according to Figure 2.3 
 
1. Make connections to the system's Form C alarm contacts as shown.   
2. Run alarm wiring out of the charger separately from the AC supply wiring 
3. Use 16 to 22-gauge wire. 
4. NOTE:  Do not exceed the relay maximum current rating of 0.5A @ 117 VAC or 1A @ 24 VDC. 
 

The remote alarm connection board is located on the circuit breaker pan, adjacent to the control board.  
See Figure 2.3 on next page. 

 

 

FIGURE 2.3 

Remote Contact Terminal Block

 

 

 

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GROUND

FAULT

AC

FAIL

CHARGE

FAIL

LOW DC

VOLTS

HIGH DC

VOLTS

LOW DC

DISC.

OPTION

SUMMARY

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2.4 

Temperature Compensation 

 

F3 chargers include battery temperature compensation (TC).  TC is required by all batteries for maximum 
performance and life.  The TC feature automatically reduces the charger’s output voltage at high 
temperatures and vice-versa.   
 

Summary of Contents for F3 SERIES

Page 1: ...106902 Date 11 20 15 1840 Industrial Circle Longmont CO 80501 Fax 303 678 7504 Tel 303 678 7500 Email service sensusa com Web www sens usa com Installation or Service problems Call SENS at 800 742 232...

Page 2: ...rdance with all local codes Do not expose charger to rain or snow Do not disassemble charger return to factory when service or repair is required Incorrect assembly may result in a risk of electric sh...

Page 3: ...tage to decay and reset the shutdown 6 If the battery is being over or undercharged check whether the output voltage settings have been tampered with The pots should be covered with either white adhes...

Page 4: ...mounting dimensions Relay Rack Mounting The charger is shipped on its back with the mounting flanges in the wall mount position Place the charger in a vertical position then unbolt and reverse the mo...

Page 5: ...AC requirement of your charger The input voltage and frequency are marked on the charger s front panel Maximum current consumption will be approximately 75 to 80 of the breaker s rating Typical effic...

Page 6: ...none none Ground fault LED none none Ground fault LED none none Ground fault or Form C contact none Summary of above Summary of above Form C contact Connect to the charger s Form C contacts according...

Page 7: ...s OK if the battery voltage is different from the nominal value by a few percent If the battery voltage is more than 10 different from the rated voltage of the charger recheck your connections BEFORE...

Page 8: ...on the charger will start in the boost mode and stay there until current demanded drops below about 50 of the charger s rated current When current demand increases to about 70 of the charger s rated o...

Page 9: ...he charger has malfunctioned LOW DC Indicates that DC voltage has dropped to approximately 8 5 below nominal battery voltage e g 22 volts for a 24 volt system Probable causes a The AC power has failed...

Page 10: ...ion of high voltage shutdown GROUND optional This is a ground fault alarm If either the charger s positive or negative is connected to ground even through a high resistance path this alarm will activa...

Page 11: ...2 21 High DC shutdown 15 19 30 39 40 52 60 78 151 95 212 73 303 89 Chargers set for flooded lead acid battery 12 volt 24 volt 32 volt 48 volt 120 volt 168 volts 240 volt Float voltage 13 32 26 64 35 5...

Page 12: ...d except when either charger is in BOOST mode whether activated manually or via the AUTO BOOST system or if either charger is operating in current limit Chargers will share the load within 10 of each...

Page 13: ...g diode short Check all power devices for shorts Replace shorted device s DC fuse blows or DC breaker trips Control board failure Replace with known good board Replace board send bad board to SENS for...

Page 14: ...lter capacitor Disconnect capacitors one at a time and check for change in output voltage Replace capacitor that corrected output voltage when removed Alarms or indicators not functioning Alarm displa...

Page 15: ...te a defective SCR Test 5 Due to the modest cost of the control circuit we recommend that the entire unit be replaced rather than attempting to repair it If the troubleshooting guide has not revealed...

Page 16: ...F3 Series Charger Manual 16...

Page 17: ...TOBOOST returns charger to f loat v oltage 100 charger output current 50 to 75 of charger current limit Amps Volts Charger output current Battery voltage NOTE Zero current f low 0 Time When the charge...

Page 18: ......

Page 19: ......

Page 20: ...it with a new or refurbished one of the same or similar design The repair or replacement will be warranted for the remainder of the original two year warranty period If we determine that your charger...

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