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F3 Series Charger Manual 

AC and DC connections direct to the AC and DC circuit breakers in accordance with diagram 2.2 below. 
 

Caution:

  Small sense leads are connected to the output side of the DC breaker.  These must remain 

connected to the output side of the breaker after installation of the DC cabling, or the charger will not 
function properly. 

 

FIGURE 2.2 

Power Connections 

 

 

 

 

DC OUTPUT

-

+

AC INPUT

ØA

ØB

ØC

 

Connection should be made by a qualified installer in accordance with national and local electrical codes.  
The installer should determine the gauge of wire to be used based on the length of cable run and the 
ampere requirements of the charger.  Size the DC cabling to keep voltage drop in the charging leads as 
low as possible. 
 
Refer to TABLE 2.2 for the charger’s AC requirement of your charger.  The input voltage and frequency 
are marked on the charger’s front panel.  Maximum current consumption will be approximately 75% to 
80% of the breaker’s rating.  Typical efficiency is 85% for 24 volt units, 88% for 48 volt units and 91%+ 
for 120 and 240 volt units.  Power factor is approximately 0.8 at rated input voltage. 
 

WARNING:  

The battery charger must be connected to a grounded permanent wiring system.  A ground 

stud or terminal is provided for this purpose  

 

TABLE 2.2 

AC Input Circuit Breaker Ratings  

 
 

Charger output 

Rated Charger AC Circuit Breaker (/Phase)  

 
 

208V 

240V 

380V 

400V 

415V 

480V 

amps  

amps 

amps 

amps 

amps 

amps 

24 

100 

48 

50 

 

 

15 

15 

15 

15 

15 

15 

24 

150 

48 

75 

 

 

20 

20 

15 

15 

15 

15 

24 

200 

48 

100 

 

 

30 

25 

15 

15 

15 

15 

 

 

48 

150 

 

 

40 

35 

25 

25 

20 

20 

 

 

48 

200 

 

 

60 

50 

30 

30 

30 

25 

 

 

 

 

120 

25 

20 

20 

15 

15 

15 

15 

 

 

 

 

120 

35 

25 

25 

15 

15 

15 

15 

 

 

 

 

120 

50 

35 

35 

20 

20 

20 

20 

 

 

 

 

120 

75 

50 

50 

30 

30 

25 

25 

 

 

 

 

120      100 

70 

70 

40 

35 

35 

30 

                                                 168       30                                                                                                15 
                                                  96        50                                                                                                20 
                                                 110      100                                                40       
                                                 144       30                                                                                                 15 

Summary of Contents for F3 SERIES

Page 1: ...106902 Date 11 20 15 1840 Industrial Circle Longmont CO 80501 Fax 303 678 7504 Tel 303 678 7500 Email service sensusa com Web www sens usa com Installation or Service problems Call SENS at 800 742 232...

Page 2: ...rdance with all local codes Do not expose charger to rain or snow Do not disassemble charger return to factory when service or repair is required Incorrect assembly may result in a risk of electric sh...

Page 3: ...tage to decay and reset the shutdown 6 If the battery is being over or undercharged check whether the output voltage settings have been tampered with The pots should be covered with either white adhes...

Page 4: ...mounting dimensions Relay Rack Mounting The charger is shipped on its back with the mounting flanges in the wall mount position Place the charger in a vertical position then unbolt and reverse the mo...

Page 5: ...AC requirement of your charger The input voltage and frequency are marked on the charger s front panel Maximum current consumption will be approximately 75 to 80 of the breaker s rating Typical effic...

Page 6: ...none none Ground fault LED none none Ground fault LED none none Ground fault or Form C contact none Summary of above Summary of above Form C contact Connect to the charger s Form C contacts according...

Page 7: ...s OK if the battery voltage is different from the nominal value by a few percent If the battery voltage is more than 10 different from the rated voltage of the charger recheck your connections BEFORE...

Page 8: ...on the charger will start in the boost mode and stay there until current demanded drops below about 50 of the charger s rated current When current demand increases to about 70 of the charger s rated o...

Page 9: ...he charger has malfunctioned LOW DC Indicates that DC voltage has dropped to approximately 8 5 below nominal battery voltage e g 22 volts for a 24 volt system Probable causes a The AC power has failed...

Page 10: ...ion of high voltage shutdown GROUND optional This is a ground fault alarm If either the charger s positive or negative is connected to ground even through a high resistance path this alarm will activa...

Page 11: ...2 21 High DC shutdown 15 19 30 39 40 52 60 78 151 95 212 73 303 89 Chargers set for flooded lead acid battery 12 volt 24 volt 32 volt 48 volt 120 volt 168 volts 240 volt Float voltage 13 32 26 64 35 5...

Page 12: ...d except when either charger is in BOOST mode whether activated manually or via the AUTO BOOST system or if either charger is operating in current limit Chargers will share the load within 10 of each...

Page 13: ...g diode short Check all power devices for shorts Replace shorted device s DC fuse blows or DC breaker trips Control board failure Replace with known good board Replace board send bad board to SENS for...

Page 14: ...lter capacitor Disconnect capacitors one at a time and check for change in output voltage Replace capacitor that corrected output voltage when removed Alarms or indicators not functioning Alarm displa...

Page 15: ...te a defective SCR Test 5 Due to the modest cost of the control circuit we recommend that the entire unit be replaced rather than attempting to repair it If the troubleshooting guide has not revealed...

Page 16: ...F3 Series Charger Manual 16...

Page 17: ...TOBOOST returns charger to f loat v oltage 100 charger output current 50 to 75 of charger current limit Amps Volts Charger output current Battery voltage NOTE Zero current f low 0 Time When the charge...

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Page 20: ...it with a new or refurbished one of the same or similar design The repair or replacement will be warranted for the remainder of the original two year warranty period If we determine that your charger...

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