
Take Component H and push / place this between the Lower Sides of the ramp where there is Horizontal marker lines. IF H is a
little loose then
completely tighten the two protruding screws in B1 (described above).
A clamp can also help to hold
component H in place while you check the top and ends are flush.
Drill through the marker points on the lower ramp sides into H and fix with TX25 Screws. You can now drive the protruding
screws completely into the end of B1 at both ends to trap baton H.
STAGE 3:
Take the LOWER and MIDDLE surfaces with the hinge pockets and place them together. Make sure the join is CLOSED. Place a
hinge in each pocket. Centralise / Line the hinge with the join. Place one screw centrally in the hinge on one side of the join.
Place the second screw in the opposing hole. IT IS ESSENTIAL THAT THIS SECOND SCREW IS 1 mm OFF CENTRE TOWARDS THE
LONG EDGE OF THE HINGE! This helps pull the parts together. Place two more screws in one side of the hinge. Next, repeat the
process of OFFSETTING the screws in the opposite side by 1 mm (from centre of hinge hole) to pull the parts together.
STAGE 4:
Take the Hinged Surface and the Structure you have created above and line these components up at the edge of a table. You can
use the joining block(s) to stop the structure from tipping while you complete the next stage. You will need to clamp the
structure to hold the surface accurately to the substructure!