
STAGE 2:
Take the two FRONT Side Panels R + L and Cross Batons B1 + B2 + H. Place B1 in the VERTICAL Small Pocket at the front of the
structure. Place B2 in the bigger Rear Vertical Pocket. IMPORTANT – H has 3 screw marker points. These must face UP!
WARNING! YOU MUST DRILL EACH HOLE BEFORE FIXING COMPONENTS WITH A SCREW. FAILING TO DO THIS WILL SPLIT THE PLYWOOD. WE
BUILD HUNDREDS OF RAMPS AND NEVER HAVE SPLIT COMPONENTS! DO NOT BE LAZY AND SKIP THIS PROCESS.
Place the 4 mm Drill Bit beside a TX25 Screw and ensure that the drill bit will make a hole the same length as the screw. Use a
Quick Clamp to hold the structure together. You may need to PULL the structure to the edge of the table to drill a straight hole
where the marker is close to the table surface. It is important that you follow the sequence described. Drill through the marker
point in the side panel into the end of B1.
**Secure with a TX25 Screw LEAVING 15 mm PROTRUDING. As shown above**
Next - Drill through the side panel into the end of B2 on both sides and secure FULLY with a TX25 Screw.
Rotate the structure and drill into the other end of B1.
Secure the other side of B1 with a TX25 Screw LEAVING 15 mm PROTRUDING as shown above.
This process makes it easier to locate component H.