Semi-auto EXS-128 Operation & Maintenance Manual Download Page 2

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SAFETY INSTRUCTIONS

Read these safety instructions before operating
or servicing your strapping machine.

1. Before operating the machine, please fit over voltage and under voltage protection to the machine.

2. Wear eye or face, and hand protection. Do not wear loose clothing.

3. Keep hands or other parts of the body out of the strap chute area during operation.

4. The temperature of the heater plate is very high. Do not touch.

5. Do not insert strap while there is not a package on the operation table.

6. Do not replace any safety parts of different specifications.

7. Shut off all electric power after machine operation or servicing machine.

8. Do not use water or steam to clean the machine.

9. Keep this operation manual with your strapping machine. Refer to it often.

- 1 -

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+7(977) 478-08-97

Мазур

Руслан

+7(926) 571-19-50

Мазур

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Summary of Contents for EXS-128

Page 1: ...EXS 128 AUTOMATIC STRAP MACHINE OPERATION MAINTENANCE MANUAL zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 2: ... area during operation 4 The temperature of the heater plate is very high Do not touch 5 Do not insert strap while there is not a package on the operation table 6 Do not replace any safety parts of different specifications 7 Shut off all electric power after machine operation or servicing machine 8 Do not use water or steam to clean the machine 9 Keep this operation manual with your strapping mach...

Page 3: ...xterior machine 11 Chapter 4 Switches 12 Chapter 5 Preparation for operation 13 15 Chapter 6 Operation 16 Chapter 7 Stop Operation 16 Chapter 8 Shutting down 16 Chapter 9 Repair and maintenance 17 Chapter 10 Adjustment 18 19 Chapter 11 Trouble shooting 20 22 2 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 4: ... of arch 1 INSET THE ARCH INTO THE MACHINE BODY 2 LOCATE THE SCREWS OF BOTH SIDE BUT DON T TIGHTEN 3 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 5: ...CATE THE SCREWS BELOW OF THE ARCH BUT DON T TIGHTEN 4 TIGHTEN THE SCREWS OF BOTH INSIDE OF ARCH 4 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 6: ...GHT LEFT BANDWAY AND CORNER BANDWAY AND THEN TIGHTEN THE SCREWS 6 MOVE OUT THE 3 FIXED SCREWS ON THE ARCH 5 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 7: ... IS 90 AND THEN TIGHTEN THE SCREWS 8 CONFIRM THE LEFT BANDWAY MOVE SMOOTH IT SHOULD BE A GAP BETWEEN THE ADJUSTMENT BLOCK 6 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 8: ...9 CONFIRM THE PP STRAP FEED IN SMOOTH FROM RIGHT BANDWAY TO THE HEAD 7 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 9: ...ushed lightly 2 Before the operation make sure that all the guards are fitted to the machine 3 Never put any part of your body into or close to any moving section of the machine Otherwise you may be hurt 4 Before the operation make sure that any safety device has not been moved 5 Never put your hand onto the wiring label when the machine is operated 6 Fully follow to the operation instruction 7 Us...

Page 10: ...REWS NUTS WASHERS ETC Warning Do not use the attached tools for repairing the machine Warning Do not attempt to maintain or repair the machine until power source has been disconnected and locked out 1 3 Specification Standard Specification Strapping Machine Unit Dimensions Refer to the follow figure Weight 175 Kg Strapping Speed 28 30strap min Dimension of package Maximum W850mm H600mm Minimum W 8...

Page 11: ...s it may catch you hurt Heater become over 380 never touch heater plate and heater cover otherwise you may be hurt You may be hurt if you put your finger into the smoke fan while power is ON You may be caught to hurt if you put your finger or hand below the heater arm while operating 10 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 12: ...g gripper welding clamp entry guide end holding gripper top cover cam 6 FIGURE 2 MAJOR COMPONENTS SEALER UNIT feed unit holding gripper cam 1 welding clamp cam 3 hot knife cam 4 end gripper cam 5 cam 7 reset cam strap guide back strap cam anvil cam 2 flap cam motor brake 11 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 13: ...witch has 2 roles 1 To start strap 2 To return the cam shaft to the origin and set strap in the arch Strap Feed Back Switch Use this switch to keep this switch to Right until the strap is feed or to Left until the strap is back Tension dial To adjust tightening stroke Strap is tightened strong by turning right Strap is loosened strong by turning left 12 zakaz0897 gmail com 7 977 478 08 97 Мазур Ру...

Page 14: ...the power on by pressing the power switch power lamp starts Notes The machine can start while the heater has reached the temperature for strap welding about 1 Min The machine may not operate when the power voltage 90 standard voltage The following states occur just after power ON The power lamp lights Setting the power switch ON The heater temperature starts increasing The duct fan rotates 13 zaka...

Page 15: ...t it because the reel brake does not work well at that way Reel Shaft Step 3 Fit the reel plate left in the reel shaft Step 4 Finally tighten the thrust nut strongly Reel Plate left Reel Coil Make sure the strap clockwise as shown Strap Core Notes TO place the empty strap core under the reel place left make this job easier If the coil setting direction is wrong the reel brake does not work well an...

Page 16: ...nd block the machine side At this time you should cut the strap end and then try to thread the strap again Step 3 Draw the end of pp strap in pool cabinet refer to FIG 10 and insert it into strap guide 5 through out the roller 6 and 7 about 15mm Step 4 Close the door and press the power button to make the machine be ON Step 5 Press the feed strap button and the strap is sent to the arch fully NOTE...

Page 17: ...pull it Step 2 Keeping this state press the start button The strap grabbed with the hand is discharged out of the strapping and a new strap is set to the arch automatically Step 3 Follow the procedures in chapter 6 Chapter 8 Shutting Down To shut down the machine following the procedures are as below Procedures Step 1 Press the power switch on OFF Step 2 Disconnect the plug to the outlet Step 3 Wi...

Page 18: ... by well trained service persons Other Notes 1 Do not touch the heater and surrounding area before they are fully cooled down The heater reaches about 380 2 Install the machine on horizontal floor and keep the surrounding area free from dust and pieces of cut off the strap 3 If there is any obscure point about the machine operation and the maintenance Please contact with the service engineer 17 za...

Page 19: ...4sec The standard setting is in the scale 4 0 15sec If the time is too short the strap will break when the tension is bigger 10 3 Jog switch When something wrong with the machine you could press this button to run the machine step by step to analysis the problem 10 4 Auto manual switch You can choose the mode by pressing the button to change the operation automatically or by hand 10 5 Adjustment o...

Page 20: ...ons The user may have a micro adjustment In common currency the position is set in the factory If spring tension is too strong strap will be distorted because of over pressure On the contrary the end of the strap can not reach the right position where the switch is sensed Knob Spring hook Feed tension spring 10 8 Position Adjustment Refer to FIG 10 POOL UNIT you need change the position of the par...

Page 21: ...occurred The circuit protector for motor is operating a Cut strap or strap dust blocks the feed roller to prevent smooth roller rotation b The braking force is not enough due to wear of the brake pad Strap has derailed from the reel brake and the strap tangles around the pre feed motor which cannot rotates as a result Set the power switch to OFF and remove arouse of overload a Cleaning b Adjusting...

Page 22: ...t Adjust the position of balance roller to have proper length of strap in the pool E Strap collected length in the pool is more Adjust Adjust the position of balance roller to have proper length of strap in the pool F The feed roller produces too much pressure Reduce the pressure G Strap is twist and jammed at reverse roller Turn feed back button until the strap is entirely exhausted out of sealer...

Page 23: ... welded Heater temperature rises 3 Appearance of welded area is good but welding is not well done 4 Welded area is melted too much Symptom 1 2 3 4 Causes Remedy A Heater wire is broken or contact point has trouble Re plug or replace B The end of heater plate pushes the Strap Adjust Shake the heater plate right and left and fit C Heater temperature is low Raise the temperature setting knob VR1 slig...

Page 24: ...en the operating cover table and take out the anti rusty bag and the drier laid on the sealer unit 255SA 20 AEN01 0611 23 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 25: ...128 AUTOMATIC STRAP MACHINE PARTS LIST MANUAL zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 26: ... please state Part NO and ordering Q TY clearly Part Name Description are not necessary when Part NO is correctly indicated Fig 1A 1 CABINET UNIT Fig 2 1 PRE FEED UNIT Fig 3 1 FEED UNIT 1 Fig 4 2 FEED UNIT 2 Fig 5 1 SEALER 1 UNIT Fig 6 1 SEALER 2 UNIT Fig 7 4 TRACK UNIT Fig 8A 1 ARCH UNIT Fig 9 1 POOL UNIT 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 Fig 1B 1 CABINET UNIT...

Page 27: ...n 3E 01011 210 Trigonal bracker rear 400mm 3E 01012 210 Trigonal bracker rear 600mm 22 option KA1113130A Added easel shelf 200mm KA11131310 Added easel shelf 400mm KA11131320 Added easel shelf 600mm 24 option 3E 01011 240 Trigonal bracker front 400mm 3E 01012 240 Trigonal bracker front 600mm 28 option 3E 01040 280 Additive upper table front for dilated arch 200 3E 01050 280 Additive upper table fr...

Page 28: ...FIG 1A 1 CABINET UNIT 21 24 28 29 22 17 16 11 13 18 19 20 1 3 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 29: ... screw M4 8 107 8 200E03012 Phillips head machine screw M3 12 108 8 202A0308 Plain washer M3 8 109 8 202B03 Lock washer M3 110 8 201A03 Hex nut M3 111 2 KA04011900 shaft 112 2 KA04012000 shaft 113 option 4 KA04012300 Stand 1 2 12WT 150 114 4 200F06012 Flat head cap screw M6 12 115 4 200AR08016 Socket head cap screw M8 16 116 8 200H06012 Truss head machine screw M6 12 117 8 212CR08 Regent pin 118 1...

Page 30: ... 119 18 19 100 101 106 108 109 110 112 122 107 104 103 105 118 121 120 100 114 117 25 23 116 115 113 102 111 115 5 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 31: ...rsible motor 200V 101PB11560120 Vertical type reversible motor 110V 101 4 200A06020 Socket head cap screw M6 20 102 6 202B06 Lock washer M6 103 6 202A0612 Plain washer M6 12 104 2 200G06006 Socket head set screw M6 6 105 1 200A04020 Socket head cap screw M4 20 106 1 200A08045 Socket head cap screw M8 45 107 2 202B08 Lock washer M8 108 2 202A0816 Plain washer M8 16 109 6 200A04008WS Socket head cap...

Page 32: ... 117 26 119 113 21 19 106 108 20 12 17 120 25 105 113 24 16 11 13 124 126 100 14 104 103 102 101 30 31 107 123 122 114 23 22 1 18 27 2 7 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 33: ...505016 Key 5 5 16 107 2 202A062120 Plain washer M6 21 2 108 6 202B06 Lock washer M6 109 2 200A06016 Socket head cap screw M6 16 110 2 200G05008 Socket head set screw M5 8 111 1 200A05012 Socket head cap screw M5 12 112 4 200A06070 Socket head cap screw M6 70 113 1 201A06 Hex nut M6 114 2 202A0612 Plain washer M6 12 115 3 212AS12 Ring S 12 116 2 210A6901ZZ Ball bearing 6901ZZ 117 2 210A0628ZZ Ball ...

Page 34: ...9 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 35: ...6002ZZ 101 2 212AS15 Ring S 15 102 1 210E1030 Metal bush CB1030 103 2 210A6000ZZ Ball bearing 6000ZZ 104 8 202A0612 Plain washer M6 12 105 8 202B06 Lock washer M6 106 2 201A06 Hex nut M6 107 2 200A06020 Socket head cap screw M6 20 108 1 200G05006 Socket head set screw M5 6 109 2 200A05055 Socket head cap screw M5 55 110 1 202B10 Lock washer M10 112 1 201A10 Hex nut M10 113 5 200A04008WS Socket hea...

Page 36: ... 105 13 13 104 105 107 14 109 17 18 108 122 102 112 16 15 103 19 116 refer feed unit 1 115 21 20 114 22 113 refer sealer 1 unit 123 124 110 26 29 125 123 128 113 28 27 126 11 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 37: ...rew M5 26 100 1 73550006 Photo tube PH08 03N 101 4 200A06020 Socket head cap screw M6 20 102 4 200A04008 Socket head cap screw M4 8 102 1 3 200A04008WS Socket head cap screw M4 8 103 2 200F05012 Flat head cap screw M5 12 104 1 200A05016 Socket head cap screw M5 16 105 2 202B08 Lock washer M8 106 7 200A04020 Socket head cap screw M4 20 107 4 200E04025 Socket head cap screw M4 25 108 2 200A04010 Soc...

Page 38: ...05 120 18 115 106 128 135 131 130 26 126 98 115 106 31 115 127 106 115 135 132 22 130 131 130 131 135 19 115 106 128 114 116 117 114 122 20 122 116 114 108 118 119 107 121 119 118 28 109 103 110 17 130 131 21 126 106115 135 106 31 115 22 16 29 41 24 27 30 100 13 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 39: ... 101G23500120 25S Reducer motor 1Ph 220 240V 50 60Hz 120W 1 25 105 101G11600120 25S Reducer motor 1Ph 110V 60Hz 120W 1 25 106 2 200E03030 Phillips head machine screw 3 30 107 2 200A05016 Socket head cap screw M5 16 108 1 212AS20 Ring S 20 109 1 2200710050 Spring 0 7 10 50 110 4 202B06 Lock washer M6 111 1 102G06 Magnetic brake CD G 0 6 DC24V 112 1 4N AN1 0504 106 Plain washer M5 2 23 4 113 4 200G0...

Page 40: ...107 32 32 32 17 18 19 131 139 131 132 133 134 133 12 105 29 16 121 122 20 130 21 22 23 24 25 26 27 130 108 30 101 101 110 115 115 110 116 102 107 31 120 3 2 1 129 104 104 40 11 feed unit 1 117 119 126 136 14 33 41 118 40 141 15 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 41: ...0 Connecting plate1 up 19 4 KA11122700 Connecting plate2 up 21 1 KA11128200 Bandway R connecting plate 22 8 3E 07000 220 Connecting plate1 down 23 2 KA03064100 Bandway block 24 2 210H08 Slide bearing TB 8uu 25 4 212AS15 Ring S 15 26 1 KA11127500 Rotating plate 28 1 3E 07000 280 Bandway R small shaft 30 6 3E 07000 300 Washer 32 1 KA11122400 Adjusting plate R 33 1 KA11122800 Fixed plate 100 5 220071...

Page 42: ... 114 33 32 16 22 21 15 14 113 13 11 12 104 18 108 100 30 19 112 111 105 23 24 25 26 101 102 17 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 43: ... 103 4 200A05012WS Socket head cap screw M5 12 104 2 200A04018 Socket head cap screw M4 18 105 2 202B04 Lock washer M4 106 2 202A0410 Plain washer M4 10 107 2 201A04 Hex nut M4 108 4 200A05010 Socket head cap screw M5 10 109 4 202B05 Lock washer M5 110 4 202A0510 Plain washer M5 10 111 4 200C08020 Hex bolt M8 20 112 2 202B08 Lock washer M8 113 6 202A0816 Plain washer M8 16 114 1 201A08 Hex nut M8 ...

Page 44: ...1 104 21 16 18 106 105 107 115 17 117 110 109 108 111 112 113 19 22 23 24 25 26 27 100 102 103 111 113 114 116 118 19 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 45: ...over Up 1450 1200 KA11131140 Arch cover Up 1450 400 14 1 KA11118800 Arch cover Front 850 600 KA11118810 Arch cover Front 850 800 KA11118820 Arch cover Front 850 1000 KA11118830 Arch cover Front 850 1200 KA11118840 Arch cover Front 850 400 1 KA11130800 Arch cover Front 1050 600 KA11130810 Arch cover Front 1050 800 KA11130820 Arch cover Front 1050 1000 KA11130830 Arch cover Front 1050 1200 KA1113084...

Page 46: ...FIG 8B 1 ARCH UNIT 14 11 21 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 47: ... S 15 103 2 KA0400630 Door magnet 104 2 200E03025 Phillips head machine screw M3 25 105 4 200E03012 Phillips head machine screw M3 12 106 4 202B03 Lock washer M3 107 4 202A0308 Plain washer M3 8 108 4 201A03 Hex nut M3 109 5 200A05035 Socket head cap screw M5 35 110 10 202B05 Lock washer M5 111 2 200A05012 Socket head cap screw M5 12 114 2 200A04030 Socket head cap screw M4 30 115 5 200A05020 Sock...

Page 48: ... 11 108 107 106 105 115 114 104 100 18 16 15 111 120 119 118 122 19 13 102 14 101 17 121 115 116 117 110 110 121 21 23 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 49: ... 200A08020 Socket head cap screw M8 20 107 2 200A04020 Socket head cap screw M4 20 108 1 211A0622 Spring pin 6 dia 22 109 7 201A04 Hex nut M4 110 2 202A0409 Plain washer M4 09 111 5 202B04 Lock washer M4 112 2 200A04010 Socket head cap screw M4 10 113 10 200F04012S Flat head cap screw M4 12 114 1 210E0808 Metal Bush MB0808 115 1 2201514066 Brake arm spring 1 5 13 5 65 5 116 2 153W10 Trans parent t...

Page 50: ...109 22 23 142 21 104 105 106 11 126 129 130 106 113 113 113 138 125 36 38 127 115 141 37 114 35 135 134 133 113 138 40 128 101 119 136 137 32 120 33 122 121 34 117 31 123 118 124 101 41 118 133 139 140 116 P P STRAP 25 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 51: ...rew M5 16 115 1 152M003 XS16J2Y Foot switch socket XS16J2Y D16 116 4 202A0510 Plain washer M5 10 117 4 202B05 Lock washer M5 118 4 201A05 Hex nut M5 119 2 200A05025 Socket head cap screw M5 25 120 1 4 09041 120 Switch holder 121 1 104Y1638 Cut safety switch XK 1099 122 1 4 09041 121 Switch Dog 123 2 2210708021 Compression spring 0 7 8 2 20 5 124 1 7150BV02 Indicator light LAS1 A 24V 125 1 104F501 ...

Page 52: ...128 113 14 104 125 150 146 101 110 149 111 109 102 130 112 124 126 127 129 13 114 116 117 118 120 121 122 123 119 113 Fig 11 2 ELECTRICAL UNIT 27 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 53: ... 100 120V 101W08 50050 Motor capacitance 8uF 500V50Hz For 220 240V 106 1 103G2224080 Switch 107 1 ICS128MA1271 Control PC board asse ICS128MA1271 108 1 116AD024H Smoke fan 80 80 109 1 116H001 Fan cover 80 80 110 1 7055TC12 Terminal TS 015 18P 111 1 7055CC01 Terminal cover TBR10C 112 4 200A04010 Socket head cap screw M4 10 113 3 200E04008 Phillips head machine screw M4 8 114 8 200E03010 Phillips he...

Page 54: ...7 100 11 105 113 112 106 114 ICS128MA12701 Fig 12 1 CONTROL BOX ASSEMBLY 101 104 100 13 13 108 109 118 110 111 29 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

Page 55: ...j CN2 22 CN2 21 CN2 20 CN2 9 Adj CN2 10 CN2 12 CN2 24 dj CN2 23 Auto Manual C1 C3 C2 110V 3A 230V 3A 00K 2 3 00K 1 200K 1 2 CN6 2 CN6 1 CN5 3 CN5 2 CN5 1 power supplying O NSOR POWER SWITCH S1 R T2 STRAP POOL KEY R1 R2 F1 10 MAIN FUSE T2 10 T1 L1 N 21 22 22 21 23 22 31 22 Fan1 Fan2 HL1 M1 Fan M2 Fan Fan3 Heater Fan 20 F2 CL1 Main Brake CL2 Feed Back Brake 32 22 24VD 0 1 2 3 10 21 14 12 T T T Pool ...

Page 56: ...EXS 128 20120702 V 00版 zakaz0897 gmail com 7 977 478 08 97 Мазур Руслан 7 926 571 19 50 Мазур Руслан Заказ Оборудования и запчастей ...

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