SELMI Demoulding User And Service Manual Download Page 29

DEMOULDING 

 

25 

6. Maintenance section 

6.1. General information 

 

 

 

 

  Attention

 

The product present in the tank or internally to 
the  machine  must  NEVER  come  into  contact 
with  water  or  other  liquids:  this  may  lead  to 
the formation of moulds and bacterial loads. 
 

 

 

 

 

  Attention

 

If a bacterial presence is found on the product 
derived  from  the  processing  carried  out  with 
this  machine  model  it  will  be  necessary  to 
stop  production  immediately  and  contact  the 
manufacturer for the disinfection procedures. 

 
Before  carrying  out  maintenance  or  cleaning 
procedures on the machine, cover the tank with the 
supplied lid. 
Never clean or lubricate components in motion. 
 

 

 

 

 

    Warning

 

Extraordinary  maintenance  on  the  machine  is 
exclusively  carried  out  by  the  technicians 
approved by the manufacturer. 
The  training  course  carried  out  only  gives  the 
client  the  base  instructions  for  ordinary 
maintenance.  The  manufacturer  suggests 
carrying  out  a  full  service  every  two  years  to 
guarantee the safety conditions. 

 

 

 

 

 

          

Note

 

The  maintenance  technician  must  note  on  an 
appropriate  logbook  all  the  interventions 
carried out on the machine. 
This  section  describes  the  ordinary  checking 
and  maintenance  procedures  needed  to 
guarantee  the  correct  functioning  of  the 
machine. 
 

Any  other  intervention  that  may  be  necessary  to 
eliminate  anomalies  or  faults  must  be  expressly 
authorized by the manufacturer. 
For  major  repairs  it  is  recommended  to  turn  to  the 
manufacturer 

whose 

specialized 

personnel, 

possessing the technical expertise acquired from the 
original  manufacturing  in  the  factory,  are  always 
reachable and able to intervene quickly. 
 
For  maintenance  or  replacement  of  commercial 
components  installed  on  the  machine  keep  to  the 
instructions provided directly by the manufacturers. 
Such  instructions  are  normally  attached  to  the 
components  or  obtainable  via  catalogues  or 
manuals provided by the manufacturers. 
 
 
 
 
 
 

 
 
 

 

 

 

        

Environment

 

The components replaced during maintenance 
operations  must  be  disposed  of  according  to 
the  laws  in  force  concerning  waste  materials. 
If  necessary,  they  can  be  sent  to  the 
manufacturer,  who  will dispose  of  them  in  the 
most appropriate manner. 

 

6.2. General safety practice 

 

 

 

 

   Attention

 

Before  starting  a  maintenance  procedure 
disconnect  the  machine  from  the  mains  and 
put in place all the necessary safety measures. 
 

 

 

 

 

  Attention

 

During  maintenance  procedures  place  on  the 
machine, preferably on the control panel but in 
any  case  in  a  clearly  visible  location,  a  sign 
with 

the 

text: 

“MACHINE 

UNDER 

MAINTENANCE, DO NOT SWITCH ON”. 

 
Maintenance  work  must  be  carried  out  by 
specialized  technicians  who  are  trained  in  specific 
sectors, which for this machine are: 

mechanical maintenance technicians; 

electrical maintenance technicians. 

It  is  the  duty  of  the  Safety  Officer  to  ascertain  the 
professionalism 

and 

competence 

of 

the 

maintenance technicians. 
 
 
Before starting a maintenance procedure the safety 
officer must: 
 

1)  Clear  the  working  area  of  extraneous 

materials and people. 

2)  Make  sure  that  the  necessary  tools  are 

conveniently  available  to  the  maintenance 
technician  and  that  they  are  in  good 
condition. 

3)  Make sure  that the  lighting  is sufficient  and 

provide,  if  necessary,  portable  low  voltage 
lights. 

4)  Make sure that the maintenance technician 

is  equipped  with  the  necessary  approved 
personal  protection  equipment  for  the 
specific  operation  (gloves,  safety  glasses, 
shoes, etc.). 

5)  Make sure that the maintenance technician 

has carefully read the instructions contained 
in this manual and has excellent knowledge 
of how the machine works. 

 
 
 
 
 

Summary of Contents for Demoulding

Page 1: ...A...

Page 2: ...ur machine This document is an integral part of the DEMOULDING as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions Th...

Page 3: ......

Page 4: ...devices 13 2 5 Client s safety measures 15 2 6 Personal protection equipment 15 2 7 Residual risks 16 2 8 Applied Directives 17 2 9 Harmonized technical norms 17 3 Moving and transportation section 1...

Page 5: ...nformation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the ma...

Page 6: ...exiglass cover with handle fot the opening 2 Emergency button 3 Mould entrance 4 Touch screen 5 Main switch 6 Electrical panel 7 Emergency button 8 Sviwelling wheels 9 Drawer collecting the refuses 10...

Page 7: ...ents 1 Empty mould exit 2 Belt motor and reducer 3 Back protection panel 4 Sensor for the tray presence 5 Trays storage 6 Motor and reducer for betl mould entrance 7 Sensor for the mould entrance 8 Mo...

Page 8: ...xiglass for the final product protection 9 Pneumatic actuator for belt vertical movement 3 Belt for the product exit 10 Trays presence sensor 4 Belt motor and reducer 11 Mould presence sensor 5 Manome...

Page 9: ...the mould rotation 9 Hammer that hits the moulds 3 Touch screen 10 Piston for the hamme movement 4 Piston for moving the mould over the belt 11 Hammer sensor 5 Exit belt plexiglass cover 6 Vertical mo...

Page 10: ...g the cover open and close 2 Micro security for the cover 3 Actuator rotating the mould 4 Sensor for the end run of the actuator 5 Horizontal movement piston start run 6 Horizontal movement piston 7 H...

Page 11: ...0V ac 3 Fuse holder supply 24V dc 4 Fuse holder inverter exit belt 5 Fuse holder inverter entrance belt 6 Supply 24V dc 7 Safety module 8 Main contactor 9 PLC board 10 Micro security electrical panel...

Page 12: ...unnel The moulds are automatically demoulded onto a rigid surface at the exit of the tunnel hence avoiding manual intervention from the operator The mat will carry the product to the wrapping machine...

Page 13: ...stalled 1 5 kW Voltage 230V Phases 1 Frequency 50Hz or 60 Hz Protection IP 65 Air compressed 100 lt min 1 14 Dimensions This data may change according to the installation conditions required under the...

Page 14: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Page 15: ...orking cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use...

Page 16: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Page 17: ...ulsory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and...

Page 18: ...0V ac 2 Protection 24V dc 3 Protection inverter belt exit 4 Protection inverter belt entrance To change the fuses see section 6 6 2 Warning If fuses keep blowing it may be an indication of a fault of...

Page 19: ...measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate...

Page 20: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Page 21: ...nized technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as refer...

Page 22: ...ails in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machi...

Page 23: ...n the door of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessar...

Page 24: ...een display To access the next screen press around the screen center DEMOULDING trays or direct on the belt The second page of the demouldgin let you make a choice if you want the product fall on the...

Page 25: ...duct you are making it will takes more hits or less Emptying When the production is finished to let the the last pralines come out from the demoulding push the button and the belt will run in this way...

Page 26: ...roduct you are making it will takes more hits or less Belt speed Depend on the working mode if you are using the trays you can have a very high speed 1000 cm min Working without the tray in this case...

Page 27: ...DEMOULDING 23 DEMOULDING INSTALLATION WITH SPIDER empty mould exit mould in from spider vertical tunnel Trays storage...

Page 28: ...cle a sole operator is needed located in front of the working panel with easy access to the emergency button 5 5 Involuntary electrical interruptions If the voltage supply were to fail during the work...

Page 29: ...installed on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by t...

Page 30: ...riate for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents...

Page 31: ...ve panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order t...

Page 32: ...arts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged motor and then c...

Page 33: ...Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Rei...

Page 34: ...pect the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the...

Page 35: ...DEMOULDING 31 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Page 53: ...LDING 004 Main contactor DEMOULDING 013 Solenoid valve group DEMOULDING 005 Safety module DEMOULDING 014 Manometer DEMOULDING 006 PLC board DEMOULDING 015 Pneumatic actuator for exit belt rising DEMOU...

Page 54: ...LDING 50 DEMOULDING 019 Piston for mould beat DEMOULDING 020 Pneumatic piston mould pushing DEMOULDING 021 Pneumatic piston mould grabbing DEMOULDING 022 Sensor limit switch DEMOULDING 023 Sensor pres...

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