Seepex BCSO 025-24 to 130-6L Operating And Assembly Instruction Manual Download Page 4

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Index

Assembly / Installation

Assembly / Installation........................................................................................................................

........................................................................................................................

........................................................................................................................ 11

5.1

Mounting tools / lifting gear

5.2

Space requirement
5.2.1

Dimension for stator replacement

5.3

Assembly of the complete mounted pump

5.4

Power supply of the pump

5.5

Pipelines
5.5.1

Suction and pressure connection

5.5.2

Pipeline dimensions

5.5.3

Residue-free pipelines

5.5.4

Tension-free assembly

Commissioning / De-Commissioning

Commissioning / De-Commissioning..................................................................................................

..................................................................................................

..................................................................................................13

6.1

Commissioning report............................................................................................................ 13

6.2

Measures before commissioning............................................................................................ 14
6.2.1

Checking pipelines

6.2.2

Protective devices on the pump

6.2.3

Electrical / hydraulic connections

6.2.4

Direction of rotation check

6.2.5

Additional devices - optional

6.3

Initial commissioning/repeated commissioning
6.3.1

Avoiding dry running of the pump

6.3.2

Pressure in the suction and pressure connection

6.4

De-commissioning
6.4.1

Switching off the pump

6.4.2

Emptying the pump

6.4.3

Dismantling the pump

6.4.4

Preservation/storage of the pump

Maintenance

Maintenance.......................................................................................................................................

.......................................................................................................................................

....................................................................................................................................... 19

7.1

Preventative measures
7.1.1

Pump down-time

7.2

Lubrication
7.2.1

Joint grease

7.3

Inspection

7.4

Cleaning of CS pumps........................................................................................................... 21

Malfunctions, causes, rectification

Malfunctions, causes, rectification......................................................................................................

......................................................................................................

...................................................................................................... 26

Pump Dismantling / Reassembly

Pump Dismantling / Reassembly........................................................................................................

........................................................................................................

........................................................................................................29

9.1.1

Prepare the pump for dismantling

9.1.2

Dismantling

9.1.3

Reassembly

Summary of Contents for BCSO 025-24 to 130-6L

Page 1: ...Issue 2017 Not Binding Operating and Assembly Instruction Progressive Cavity Pump This operating and assembly instruction is only for general information Type BCSO 025 24 to 130 6L RSHQ SLQ MRLQW ...

Page 2: ......

Page 3: ...gnated use 1 10 Warranty 2 2 2 2 Description of the pump Description of the pump Description of the pump Description of the pump 5 5 5 5 2 1 General description 2 2 Mode of action and pumping principle of the pump 2 3 Constructive design 3 3 3 3 Technical Data Technical Data Technical Data Technical Data 6 6 6 6 4 4 4 4 Transport Intermediate storage Disposal Transport Intermediate storage Disposa...

Page 4: ...raulic connections 6 2 4 Direction of rotation check 6 2 5 Additional devices optional 6 3 Initial commissioning repeated commissioning 6 3 1 Avoiding dry running of the pump 6 3 2 Pressure in the suction and pressure connection 6 4 De commissioning 6 4 1 Switching off the pump 6 4 2 Emptying the pump 6 4 3 Dismantling the pump 6 4 4 Preservation storage of the pump 7 7 7 7 Maintenance Maintenance...

Page 5: ...ng during operation 9 4 6 Dismantling of mechanical seal 9 4 7 Reassembly of mechanical seal 10 10 10 10 Spare parts Spare parts Spare parts Spare parts 40 40 40 40 10 1 Order template for spare parts 42 11 11 11 11 Special tools Special tools Special tools Special tools 46 46 46 46 12 12 12 12 Related documents Related documents Related documents Related documents 48 48 48 48 13 13 13 13 Appendix...

Page 6: ......

Page 7: ...ion Corresponding harmonised standards and regulations 1 2 Safety and warning notes Comply with safety and warning notes for safe and efficient use of the product Signal words for specific dangers and possible consequences are explained below These are supplemented by symbols pictograms if necessary 1 2 1 Warning notes 1 2 2 Danger symbols NOTICE Caution for machine Possible danger Material damage...

Page 8: ...nger 1 4 Qualification of the personnel This handbook is intended for Owner Operators Setters Maintenance personnel 1 5 Authorised people People authorised to undertake operation set up and maintenance are instructed and trained specialists employed by the owner manufacturer The owner is responsible for Personnel training Compliance with safety regulations Compliance with operating and maintenance...

Page 9: ...wn chapter Decontaminate de toxify machines that are used for pumping media that can be harmful to health Refer to the Initial start up chapter before repeated start up of the machine 1 6 Personal protective equipment Wear personal protective equipment and or additional equipment for your own safety Avoid limit risks by the use of collective technical protective equipment or by organisational meas...

Page 10: ...pumping media in ac cordance with the technical data chapter 3 Written approval must be obtained from the manufacturer before other media are pumped Refer to the information on the type plate and the operating instructions for technical data chapter 3 and comply with them The operating instructions are assigned to the seepex machine based on the commission number Fig 1 1 Similar illustration 1 10 ...

Page 11: ...equence 2 2 Mode of action and pumping principle of the seepex pump Sealing bands are produced through geometric design contact of both conveying elements Sealing bands ensure a perfect fit between the suction and pressure side Result Increased pump suction Higher pressure build up independent of speed possible 2 3 Constructive design No Designation ANT Drive 200 Lantern 307 Plug in shaft 400 Coup...

Page 12: ...6 ...

Page 13: ... TED XXe Blatt sheet 1 1 3 Technical data 3 1 Data sheet 3 2 Characteristic Curves 3 3 Declaration Data sheet characteristic curves and declarations are commission specific documents and not part of this not binding operating and assembly instruction ...

Page 14: ...8 ...

Page 15: ...ine industrial truck 4 3 Temporary storage Corrosion protection All seepex machines have corrosion protection applied as standard prior to transport CAUTION Damage to property injuries due to incorrect transport Slight injury or damage to property can occur Comply with the safety notes and transport notes on the packaging Use suitable means of transport lifting devices and tools Use protective equ...

Page 16: ...corrosion Temporary storage must be in a dry enclosed frost free room in order to provide protec tion against ambient influences Contact seepex regarding the necessary corrosion protection for temporary storage NOTICE Environmental protection Material damage can occur Drain the pumping medium and dispose of it in accordance with the regulations Dispose of the machine with regard to its composition...

Page 17: ...nce unevenness with suitable supports Applies to mounting on foundations load bearing elements Total areas of all pump bearing areas are resting on the surface Correct position of the drives All drives are set up ready for operation and mounted Correct displacements of the drive during transport installation of the pump by adjusting fix ing the drive CAUTION Pump falling over Slight injury or dama...

Page 18: ...ec tion Note technical data chapter 3 Nominal width of suction pipe nominal width of suction connection of pumps 5 5 3 Residue free pipelines 5 5 4 Tension free assembly Assemble pipelines and other components in a tension free manner on the pump DANGER Supply voltage and power frequency Death or serious injury will result Heed type plate on the pump Pay attention to manufacturer s directions chap...

Page 19: ...trop Germany Phone 49 2041 996 231 Fax 49 2041 996 431 Address of plant Rest of Europe Phone 49 2041 996 224 Fax 49 2041 996 424 service seepex com Outside Europe Phone 49 2041 996 120 Fax 49 2041 996 432 Delivery date Date of installation Assembly check carried out on Please enter operational data Conveying liquid Temperature Fuse level motor protection or power consumption Frequency control no y...

Page 20: ...14 ...

Page 21: ...es provided for preventing con tact with surfaces or moving parts must be regarded as suitable if contact is not possible in a test involving a test finger with regard to the penetration possibility strength and shock resistance Comply with national protection regulations In pumps with an open suction flange feed hopper attach touch protection These safety clearances protect those persons who are ...

Page 22: ...s the flow direction of the pumping medium Note the direction of rotation arrow on the type plate counter clockwise clockwise NOTICE Dry running of the pump Malfunction and or irreparable damage to the pump Fill the suction casing with liquid in order to lubricate the pumping elements NOTICE High temperature between rotor and stator Stator material burned Complete failure of the pump Make sure tha...

Page 23: ...ing a connection branch suction casing pressure branch if the pump housing is coated or the housing does not have screwed plugs Drain the residual liquid from the pump housing Drain the pipelines on the suction and pressure sides or shut off behind the pump connec tions DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect motor from all sources of energy Se...

Page 24: ...rious injury can occur Support the drive unit to guarantee stability Remove flange bolts SCH and flange seals DFL with without base plate Remove bolts SCH from the pump feet Remove threaded connections G with without base plate Remove bolts SCH from the pump feet NOTICE Damage to property due to lack of corrosion protection Property damage can occur due to corrosion Contact seepex to discuss suita...

Page 25: ...lations Disconnect pump from all sources of energy Secure electrical connections against restarting NOTICE Pump down time Production failure due to wear Acquisition of a set of wearing parts and a set of gaskets No Denomination Lubricant Lubricant change in operating hours Fill volume 1 Pin joint seepex special grease 10000 h 2 Pin joint seepex special grease 10000 h 3 Drive Refer to manufacturer ...

Page 26: ...n and or irreparable damage to the joints or the pump Exclusively use seepex special grease Component Interval Action Joints Every 10 000 operating hours Renew joint grease Stator Every week Visual check for leaks Shaft seal Every week Visual check for leaks Drive unit Every 3000 operating hours at least every 6 months Comply with manufacturer s documentation ...

Page 27: ... 4 2 Observed guidelines seepex pumps of the CS range are certified in accordance with 3 A Sanitary Standards USA model designations BCSO BTCS MDC MDTC and designed according to the EHEDG guideline In addition to AISI 300 series stainless steels FDA compliant non metallic materials are also used For pumps with closed joints joint grease with a declaration of conformity in accordance with NSF H1 is...

Page 28: ...nce with 3 A Sanitary Standards open joint design and designed ac cording to EHEDG guidelines Conveying capacities BTCS range 30 l h 130 m h MDTC range 0 5 l h 500 l h Pressures up to 24 bar 7 4 5 Benefits and properties Pump housings which are almost dead space free prevent product deposits High quality surfaces of inner parts which come into contact with the product allow residue free cleaning E...

Page 29: ...bled or dismantled for cleaning High flow speed flushing within the casing parts of the pump enables residue free cleaning SIP stands for Sterilisation in Place Thermal or chemical disinfectants i e lowering the total germ level to a very low amount without disassembling or dismantling the pump Disinfectants hot water or steam can be used as a medium 1 Suction side 2 Pressure side Valve closed obs...

Page 30: ...ss NOTICE Operating the pump for a longer period 5 min flushing process during the cleaning process Damage to property can occur Operate the pump for max 5 minutes using a low rotation speed Then convey the cleaning agent through the bypass line while the pump is switched off Observe figure in chapter 7 4 6 Item Cleaning process Cleaning agent Remarks 1 Preparation Extensive draining of the pump b...

Page 31: ...the same time Thermal disinfection Chemical disinfection CAUTION Disinfection with hot water or steam Minor injuries can occur Burns due to contact with hot surfaces Observe appropriate protective measures NOTICE Disinfection with steam Damage to property can occur Only convey steam through the bypass line Do not operate the pump at the same time Observe figure in chapter 7 4 6 CAUTION Disinfectio...

Page 32: ...26 ...

Page 33: ...eaking Eliminate leaks X X X X Suction head too great Check the suction head if necessary increase pipe cross section on suction pipe and use a larger filter open suction side valve fully X X X Viscosity of conveying product too great Check adapt data sheet X X X Pump rotation speed incorrect Correct rotation speed data sheet X X Avoid air bubbles in the conveying product X X X X X Pressure head t...

Page 34: ...rts worn Renew joint parts use seepex pin joint grease X X X X Suction pipe blocked Clean the suction pipe X X X X X Temperature of pumping liquid too high Check temperature use an undersize rotor X X X X X Gland packing too firm worn Loosen packing gland or tighten Renew unusable packing rings X X X X Solid content and or grain size too great Reduce pump speed install screen with permit ted mesh ...

Page 35: ... contact with live parts Note safety regulations Disconnect motor from all sources of energy Secure electrical connections against restarting Risk of injury due to lack of stability of pump Crushing of body parts due to the pump or pump parts tipping or falling down Design with base plate Fasten base plate GPU to secure pump Recommendation Fasten to suitable base using a screw fitting SCH Design w...

Page 36: ...cessories chapter 12 1 9 1 4 Dismantle suction casing 500 Raise reposition 310 splash ring to remove 309 plug in shaft pins Eject 309 plug in shaft pins Use a suitable tool WS Turn tool WS upwards as locking device for the stator removal Turn stator 601 to remove it Apply lubricant GM into the opening be tween rotor 600 and stator 601 for easier dismantling Use tool W2 Support rotor 600 with suppo...

Page 37: ...l W10 as contact surface for mounting lever W9 Pull off rotating unit RTE with shaft seal SEA from output shaft of drive ANT Use tool W9 Dismantle tool W10 Remove splash ring 310 and shaft seal casing SEA from plug in shaft 307 Observe shaft sealing dismantling instructions chapter 9 4 Joint G dismantling note rotating unit individual parts chapter 9 2 Dismantle screw fitting 210 212 213 Remove dr...

Page 38: ... Fasten lantern 200 to secure the pump Recommendation Fasten to suitable base using a screw fitting SCH Clean flange bearing surfaces FLS centering surface ZD and output shaft of the drive ANT Assemble drive ANT with screw fitting 210 212 213 on lantern 200 Joint G reassembly note rotating unit individual parts chapter 9 2 Slide shaft seal casing SEA onto plug in shaft 307 Observe instructions for...

Page 39: ...sh casing gasket 501 onto the shaft seal casing SEA Assemble and align suction casing 500 with screw fitting 508 509 Use spirit level WW Tighten screw fitting 508 509 Remove protective cover SH from rotor 600 Insert tool WS and turn downwards as locking device for stator assembly For easier assembly of the stator 601 moisten outer surface of rotor 600 and inner surface of stator 601 with lubricant...

Page 40: ...ns 309 with anti seize graphite petroleum GC and insert in plug in shaft 307 Note position of splash ring 310 Insert splash ring collar at a distance of 0 5 mm from the lantern 200 Insert tie bolts 602 together with trestle 607 704 and screw fitting 604 606 into suction casing 500 Push pressure branch 700 onto the stator 601 Insert tie bolts 602 loosely in the pressure branch 700 Remove the suppor...

Page 41: ...for assembly Remove any damage Clean rotor 600 Prepare coupling rod 400 for assembly Clean coupling rod 400 In the event of wear damage replace coupling rod 400 Prepare plug in shaft 307 for assembly Remove any damage Clean plug in shaft 307 Press circlip 401 out of groove Slide support ring 491 onto coupling rod 400 Kuppelstangenbolzen 402 ausstoßen Rotor 600 entfernen Press circlip 401 out of gr...

Page 42: ... together 9 2 2 Assemble rotating unit RTE 9 2 2 1 Connect coupling rod 400 and plug in shaft 307 9 2 2 2 Rotor 600 and coupling rod 400 Slide support ring 491 onto coupling rod 400 Insert coupling rod 400 into plug in shaft 307 Insert coupling rod pin 402 Push support ring 491 to the coupling rod pin 402 Push circlip 401 into groove of the plug in shaft 307 Ensure a correct fit of the circlip 401...

Page 43: ...37 9 Dismantling reassembly B 13 07 2017 OM PJT 19EN 3 3 Push support ring 491 to the coupling rod pin 402 Push circlip 401 into groove of the rotor 600 Ensure a correct fit of the circlip 401 ...

Page 44: ...38 ...

Page 45: ...combination Adjust to the relevant application Design variants you will find at http www seepex com en service downloads WARNING Shaft seal is leaky Leakage may escape into the atmosphere Take safety measures to protect persons and the environment Wear suitable protective clothing Dispose of leakage appropriately Note applicable regulations when handling hazardous substances ...

Page 46: ...40 ...

Page 47: ...41 Ausgabe issue B 29 03 2011 Dokument document OM SZG 02e Blatt sheet 1 1 10 Spare parts 10 1 Spare parts list 10 2 Sectional drawing and parts list ...

Page 48: ...42 ...

Page 49: ...printed on the type plate of your SEEPEX machine Type Request After placing the order you will receive an order confirmation and deadline before the parts are shipped Order Your data First Name Surname Company Department Street Postcode City Telephone Fax E mail Our contact data Customer Service Fax 49 2041 996 5350 service seepex com ...

Page 50: ... shaft and shaft seal No Component Qty 307 Plug in shaft 309 Plug in shaft pin 310 Splash ring 330 Mechanical seal Coupling rod and joint parts No Component Qty 400 Coupling rod 401 Clirclip 402 Coupling rod pin 491 Closed circlip Pumping elements No Component Qty 600 Rotor 601 Stator Miscellaneous parts No Component Qty 501 O ring ...

Page 51: ...t 501 1 x Rotor 600 1 x Stator 601 large wearing parts package consisting of Qty 1 x Plug in shaft 307 1 x Splash ring 310 1 x Mechanical seal 330 1 x Coupling rod 400 2 x Clirclip 401 2 x Coupling rod pin 402 2 x Closed circlip 491 1 x Casing gasket 501 1 x Rotor 600 1 x Stator 601 __________________________________ _______________________________________ Place date Signature company stamp ...

Page 52: ...46 ...

Page 53: ... mail Customer service seepex GmbH Postfach 10 15 64 D 46215 Bottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 outside Europe Tel 492041 996 120 Fax 492041 996 432 For installation of Packing gland Stator Tool no W1 W2 Denomination Packing puller Chain wrench plus spare chain Order no PKZ KRZ For installat...

Page 54: ...48 ...

Page 55: ...nt document OM ZUG XXd Blatt sheet 1 1 12 Associated documents 12 1 Accessories Technical information Accessories and technical information are commission specific documents not part of this not binding operating and assembly instruction ...

Page 56: ...50 ...

Page 57: ...nt document OM MDS XXe Blatt sheet 1 1 13 Appendix 13 1 Manufacturer s and supplier s documents Manufacturer s and supplier s documents are commission specific documents and not part of this not binding operating and assembly instruction ...

Page 58: ...52 ...

Page 59: ...53 ...

Page 60: ...cn seepex com SEEPEX India Pvt Ltd Office No 305 Raheja Arcade Building Sector 11 C B D Belapur Navi Mumbai 400614 Tel 91 22 40240434 35 Fax 91 22 40240436 info ind seepex com Australia Austria SEEPEX GmbH Vertriebsbüro Österreich Obermüllergasse 18 3003 Gablitz Tel 43 2231 61085 Fax 43 2231 6108520 hfriedl seepex com Hungary SEEPEX GmbH Magyarországi iroda Hecskó Tamás okl vill mérn Éva utca 5 76...

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