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INSTALLATION

5

1-1/4”

1-1/2”

2”

Up to 25 Ft.

25 to 50 Ft.

50 to 200 Ft.

Discharge Pipe Sizes

When the pump is some distance from the house or point
of water use, the discharge pipe size should be increased to
reduce pressure losses caused by friction.

1”

1-1/4”

1-1/2”

Up to 25 Ft.

25 to 100 Ft.

100 to 600 Ft.

Tank

Tanks are pre-charged with 40 PSI air pressure at the factory.
Your tank requires an air charge of 40 pounds per square
inch (PSI) for proper operation; check tank pressure with
tire gauge to determine if air charge needs adjustment. Tank
pre-charge should be checked annually; see instructions at
right.
In areas where the temperature is high for long periods of
time, the tank pre-charge pressure may increase. This may
reduce the tank drawdown (amount of water available per
cycle). If this occurs, reduce the pre-charge pressure to two
PSI below the pump cut-in setting of the pressure switch
(normally to 38 PSI).
It is necessary to flush all air out of the piping system and
water reservoir portion of the pre-charged tank. This is re-

quired on new installations, pumps requiring repriming and
pumps that have been disassembled for service. Do this as
follows:

1. Open faucets furthest from tank and allow pump to op-

erate.

2. Air in the system will cause a sputtering flow; allow

faucets to run until you have a steady, air free stream.

3. Open and close faucets repeatedly until you are sure all

air has been removed.

4. If stream does not become steady, air may be leaking into

the system; check for leaks in the piping on the suction
side of the pump.

NOTICE:

To prevent waterlogging, check tank air charge

annually.

To Check Tank Air Charge

If drawdown (amount of water available per cycle) de-
creases significantly, check as follows:

1. To check air charge in tank, shut off electric power to

pump, open faucet near tank, and drain completely.

2. At the air valve in top of tank, check air pressure with

standard tire gauge. Air pressure should be same as
pump pressure switch cut-in setting (40 PSI).

3. If the air pressure is below the cut-in setting, add air to

the tank. Use an air compressor or a portable air storage
tank.

4. Use soap or liquid detergent to check for air leaks around

air valve. Continuous bubbling indicates a leak. If neces-
sary, install new core in air valve. This is the same as
those used for automobile tubeless tires.

H

2

0

H

2

0

H

2

0

612 1293

1

2

3

4

5

1. Tank nearly empty – air expands filling area above

vinyl separator.

2. Water begins to enter tank – air is compressed above

separator as it fills with water.

3. Pump-up cycle completed – air now compressed to

cut off setting of pressure switch.

4. Water being drawn from tank – compressed tank air

forces water out of separator.

5. Separator completely empty – new cycle ready to

begin.

Figure 3

Water

Water

Water

Table II Wiring Chart – 

Recommended Wire and Fuse Sizes

Distance in Feet from Motor to Meter

Branch

0’ to

101’ to

201’ to

301’ to

401’ to

Motor

Max. Load

Fuse*

100’

200’

300’

400’

500’

Horsepower

Volts

Amps.

Rating Amps

Wire Size

1/2

115/230

8.8/4.4

15/15

14/14

12/14

10/14

8/14

8/12

ELECTRICAL

Summary of Contents for CRAFTSMAN 390.252157

Page 1: ...tructions Before First Use of This Product Save This Manual For Future Reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A Safety Instructions Installation Electrical Maintenance Repair Part...

Page 2: ...covered while installing pump to prevent leaves and other debris from falling into well con taminating well and possibly damaging pump 4 Protect pump and piping system from freezing Allowing pump or w...

Page 3: ...into the pump Pre Charged Tank The tank serves two functions It provides a reservoir of water under pressure and maintains a cushion of air pres sure to prevent pipe hammering and possible damage to p...

Page 4: ...ould pump water would therefore be 15 feet PUMP TANK INSTALLATION Pump NOTICE Use Teflon tape supplied with the pump or Plasto Joint Stik1 for making all pipe thread connections to the pump itself To...

Page 5: ...stream does not become steady air may be leaking into the system check for leaks in the piping on the suction side of the pump NOTICE To prevent waterlogging check tank air charge annually To Check Ta...

Page 6: ...re 4 Motor wiring connections through Pressure Switch Match motor voltage to line voltage Your Motor Terminal Board under the motor end cover and Pressure Switch look like one of those shown below Con...

Page 7: ...ping to a point below the frost line 6 Be sure to drain any piping that may be cut off from nor mal system drain due to check valve installation Vinyl Bag Removal Be sure ALL air pressure has been re...

Page 8: ...connect power B Drain pump by opening drain cock Remove pressure switch tubing from fitting on top of pump To avoid serious injury release all pressure from system before attempting to remove clamp fr...

Page 9: ...s will automatically locate seal in place See Figure 8 J Remount diffuser on seal plate Cleaning Impeller 1 Follow steps 1A through 1E under Disassembly and Assembly of Pump on Page 8 2 Remove diffuse...

Page 10: ...water is to suspend a pipe closed at the bottom and open at the top surrounding the suction pipe Since the gases rise in the well casing the water sucked down through the pipe and into the suction pip...

Page 11: ...causing excess friction new steel pipe above 3 Offset piping is too small in size 3 Use larger offset piping Pump pumps water 1 Pressure switch is out of adjustment 1 Adjust or replace pressure switc...

Page 12: ...21 22 23 25 26 26A 27 28 29 30 587 1193 24 Pump Only Model 390 252157 To Order Parts in the U S A Call Sears Product Service 1 800 366 7278 To Order Parts outside the U S A Call Your local Sears Servi...

Page 13: ...Venturi 13 N34P 19 Nozzle 14 N76 29P Insert 15 J20 18 Gasket 16 N176 28PB Tank Body Assembly Front Half Includes Key No s 11 12 13 14 15 16 19 20 21 23 and 24 16 N76 28P Tank Body Only Front Half 17...

Page 14: ...57 Key 1 2 HP Qty No Part Number Used Description 1 29135 1 Tank Assembly Includes Diaphragm Elbow Valve Nuts Washers Inlet Flange U20 13 1 Bag Vinyl U212 160 1 Air Valve w Cap 2 U31 350P 1 Inlet Flan...

Page 15: ...15...

Page 16: ...bout an existing Agreement call 9 am 5 pm Monday Saturday 1 800 827 6655 M A I N T E N A N C E A G R E E M E N T America s Repair Specialists REPAIRSERVICES America s Repair Specialists REPAIRSERVICES...

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