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Tightening Flange Bolts

NOTE: Mating pipe flanges must be ANSI 150# full face (FF) 

and/or raised face (RF).

1.  Tighten flange bolts in an alternating pattern.

• 

Tighten left flange bolt-1 to 20% recommended 

torque.

• 

Tighten right flange bolt-1 to 20% of 

recommended torque. 

• 

Repeat steps a and b for each bolt in an 

alternating order, such as shown at right, 

tightening to 40%, then 60%, then 80%, and then 

100%.

2.  Test for leaks.
3.  If needed, tighten further in 10% increments until 

leaking stops. 

DO NOT over-tighten. Over-tightening 

can cause serious damage to the flow meter.

4.  Recheck after 24 hours, adjusting if needed.

Suggested Tightening Sequence

Caution: Improper tightening sequence 

can cause serious damage to the flow 

meter. 

•  Do not tighten one side at a time.

•  Do not tighten each bolt completely at 

one time.

Santoprene Liner

Pipe Size

ft-lb

Nm

3”

25

34

4”

20

27

6”

42

57

8”

65

88

10”

73

99

12”

97

132

SUGGESTED FLANGE BOLT TORQUE

 

1

2

3

4

5

6

7

8

INSTALLATION and GROUNDING

Equalization and Grounding

Metal Pipe Installations.

  To equalize the electrical potential 

of the fluid, the iMAG meter, and the surrounding pipe, secure 

the flange plates (factory-installed on the equalization wire) 

to both pipe flanges at one of the bolt holes, as shown below.  

Be sure the lock washer fits between the pipe flange and the 

flange  plate.    For  the  best  electrical  bonding,  remove  rust 

and paint to expose clean, bare metal where the equalization 

flange plate lock washer contacts the pipe flange.  Connection 

must be inspected periodically for corrosion to maintain the 

necessary low resistance connection.

Plastic Pipe Installations. 

When the iMAG is  installed in a 

plastic  piping  system,  grounding  rings  are  recommended 

(except 3” pipe size), especially in the presence of electrical 

interference sources such as VFD pump drives. As shown in 

the  diagram  below,  the  equalization  wires  should  then  be 

connected  to  the  grounding  ring  tabs  instead  of  the  flange 

bolts  as  in  metal  piping  installations.  Where  lightning  is  a 

threat,  or  in  severe  electrical  environments,  an  optional 

connection to a nearby equipment ground or ground rod may 

be advisable.

WARNING: ELECTRICAL SHOCK HAZARD

When the iMAG is installed in a plastic 

piping system, or when externally powered,  

the piping system must be grounded to meet 

national and local electrical safety codes. 

Failure to do so can result in electrocution.

Equalization Lug

Meter 

Flange

Pipe 

Flange

Gasket
Pipe Flange

Flange Plate

Lockwasher

Metal Pipe

Metal Pipe

Meter Flange

Gaskets

Equalization Lug

Ground Clamp

(Exothermically weld when 

corrosion is a concern)

8’ Ground Rod

Earth

Grounding Ring

Gaskets

Grounding Ring

           Gaskets

#6, #8, or #12 AWG Stranded 

Copper Ground Wire < 5’

Plastic

Pipe

Plastic

Pipe

Grounding Ring Part Numbers: 

4”   = 100876  10” = 100879

6”   = 100877  12” = 103288

8”   = 100878 

Page 7

Summary of Contents for iMAG

Page 1: ...9 0 0 1 2 0 0 8 CERTIFIED COMPANY ISO 9 0 0 1 2 0 0 8 CERTIFIED COMPANY ISO PROUDLY MADE IN THE USA Flow Meters Controls Municipal Industrial Magmeter Instructions iMAG...

Page 2: ...tallation Page10 External Power and Wiring Page11 Battery Power Pulse Output Analog Output Hart Communication Page12 Digital Output Serial Communication Cable Control Wiring K Factors for High Speed D...

Page 3: ...andard Rate and total units and pulse output are settable via the front panel touch key pad by the user Bi directional flow is standard Forward reverse and net flow can be read from the display If for...

Page 4: ...s drilled screws 2 for tamper evidence iMAG 4600 0400 Welded steel epoxy coated flow tube Flanges 150 lb ANSI pattern Santoprene Polypropylene Liner Equalization lug Powder coated ductile cast iron el...

Page 5: ...llons Second Minute Hour Day Gallons Gallons x 1000 Million Gallons Liters Kilo Liters Mega Liters Barrels 42 gallon Cubic Meters Cubic Meters x 1000 Cubic Feet Cubic Feet x 1000 Million Cubic Feet Im...

Page 6: ...ONS Cable Exit Cable Exit iMAG4600 0300 Shown L H T Including Rubber Gaskets Metal Flange ID iMAG4600 0400 to 1200 Shown Cable Exit iMAG3600 Remote Shown L T Including Rubber Gaskets Metal Flange ID 3...

Page 7: ...ICATIONS iMAG Accuracy Accuracy m s 0 1 2 3 4 5 33 0 5 10 15 20 25 30 ft s 0 1 2 3 4 5 5 10 15 20 25 30 33 0 4 2 0 6 8 10 Flow Velocity iMAG Dimensions iMAG Meter Size L H T ID Shipping Weight inch mm...

Page 8: ...libration The iMAG is factory calibrated and will not require any form of field calibration Caution These flow sensors are not recommended where installation may expose the flow sensor to boiler press...

Page 9: ...flange plate For the best electrical bonding remove rust and paint to expose clean bare metal where the equalization flange plate lock washer contacts the pipe flange Connection must be inspected per...

Page 10: ...MMENDATIONS 1X 2X 2X 2X 1X 5X 5X 5X Reduced Pipe Two Elbows In Plane Two Elbows Out Of Plane Expanded Pipe Swirling Flow Propeller Meter Partially Open Butterfly Valve 1X 1X 1X 1X Swirling Flow iMAG i...

Page 11: ...Intermittent air bubbles pass over electrode Possible sediment build up iMAG iMAG iMAG iMAG Recommended Allows air to bleed off Recommended Keep pipe full at meter for accuracy Recommended Keeps pipe...

Page 12: ...ug and discard 5 After removing the cable gland bulkhead nut insert the plug and cable gland bushing through the open hole Install the nut back onto the cable gland threads inside the housing and tigh...

Page 13: ...ctions of the other wiring options such as Pulse Output P Analog Output L Digital Output D or Serial Output SS The fourth character X is reserved for future applications Application wiring and other e...

Page 14: ...resistor RL will be needed to convert the loop current to voltage for voltage only input devices The meter s loop transmitter minimum voltage drop is 6Vdc 8Vdc with HART which with wiring resistance a...

Page 15: ...plication diagrams on page 12 for recommended connections to external equipment These outputs are electrically similiar to the Pulse Output described above except they are capable of output frequencie...

Page 16: ...cation Sinking Mode Recommended for Rin 30k Orange Blue Power Source Vs 6 36Vdc RL _ 4 20mA Current Output Analog Output _ _ _ Loop Meter Cable User Equipment Analog 4 20mA Current Loop Output Applica...

Page 17: ...ence to return to the HOME screen you tap four times You will be redirected to a SUBMENU screen which pro vides access to more information about the meter such as serial numbers firmware revisions Mod...

Page 18: ...illed Move connection point further upstream Move chemical injection downstream from meter Replace with different type of meter Improve grounding at meter and nearby potential ly noisy electrical equi...

Page 19: ...Page 17 NOTES...

Page 20: ...LT 103199r1 5 20161101 11 1 16 Seametrics Incorporated 19026 72nd Avenue South Kent Washington 98032 USA P 253 872 0284 F 253 872 0285 1 800 975 8153 www seametrics com...

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