Declaration of Conformity
We, the sole importer into the UK, declare that the products listed are in conformity with the following standards and directives.
The construction files for these products are held by the Manufacturer and may be inspected, by a national
authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Quality Machinery.
Trolley Jacks
Models TJ3, TJ5.V2, TJ10.V2, TJ15
98/37/EC Machinery Directive
93/68/EEC CE Marking Directive
Signed by Mark Sweetman
24th June 2003
IMPORTANT:
Maintenance or repair must only be undertaken by fully qualified personnel.
4.1.
When not in use ensure that the lifting arm is fully down to minimise corrosion, and that the handle is removed to inactivate the jack.
4.2.
Keep the jack clean and lubricate all moving parts on a regular basis.
4.3.
To check the oil level, fully lower the jack. Remove filler plug. The correct oil level should be just below the filler plug opening.
If oil level is low, fill as required. Pump unloaded jack 5 or 6 times to expel air and then refit plug.
NOTE
: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
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WARNING:
DO NOT use brake fluid, or any fluid other than hydraulic jack oil, as this may cause serious damage to the jack and
will invalidate the warranty!
4.4.
Before each use check for broken, cracked, bent or loose parts, or any visible damage to welds, ram, pump, saddle, lifting arm, frame and all parts
including nuts, bolts, pins and other fasteners. If any suspect item is found, remove jack from service and take the necessary action to
remedy the problem. DO NOT use the jack if it is believed to have been subjected to abnormal load or shock. Inspect and take appropriate action.
4.5.
After a year of extensive use, the oil should be replaced in order to extend the life of the jack. To drain the oil, remove the filler
cap and valve. Make sure that no dirt is allowed to enter the hydraulic system. See 4.3. for refill instructions.
4.6.
Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN JACKS TO US.
Please telephone us on 01284 757500 to obtain the address and telephone number of your local agent.
If the jack is under guarantee please contact your dealer.
DECOMMISSIONING
If the jack becomes unserviceable, draw off the oil into an approved container and dispose of the jack and the oil according to local regulations.
4. MAINTENANCE
6. DECLARATION OF CONFORMITY
5. TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
REMEDY
Jack will not lift
the load
Jack does not lift
high enough or
feels spongy
Jack lifts poorly
Jack lifts but will
not hold load
Jack will not lower
completely
Jack does not
lower at all
1) Be sure to use a jack with adequate capacity.
2) Top-up oil level.
3) Check and close release valve. Replace spring if damaged.
4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
5) Clean and replace oil.
6) Replace packing.
1) Fill or remove excess oil.
2) Return jack to local service agent.
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
4) Check and close release valve. Replace spring if damaged.
1) Replace packing and/or clean valves.
2) Replace oil.
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
1) Check and close release valve. Replace spring if damaged.
2) Lower jack, close release valve. Place foot on front wheel and pull up lifting arm to full height by hand.
Open the release valve to lower arm.
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
4) Replace seals or contact local service agent.
5) Replace packing.
1) Oil all external moving parts.
2) Replace rod or contact local service agent.
3) Replace damaged parts or contact local service agent.
4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
5) Check and fully open release valve.
6) Replace spring or contact local service agent.
1) Check and fully open release valve. Replace spring if damaged.
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due
to overloading/poor positioning
4) Air in system
5) Release valve partially open
6) Jack spring damaged
1) Release valve still closed
3.2.2. Commence pumping handle up and down using full stroke range until vehicle reaches the required height. If the jack becomes overloaded,
a safety excess pressure valve will open and stop the vehicle from lifting.
3.2.3. Once the required height is reached immediately position adequately rated axle stands under the vehicle.
3.3.
LOWERING
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WARNING!
Check that no one is under vehicle and that there are no obstacles under vehicle, or in the path of descent.
3.3.1. Take the weight of the vehicle on the jack and then remove the axle stands.
3.3.2. Turn the handle clockwise against the spring and hold to lower the load. A safety device will lower the load smoothly whilst controlling
the speed of descent. When you release the handle the spring will automatically return it to the pumping position and lowering will stop.
3.3.3. When not in use, ensure that the jack lifting arm is fully down and the handle is removed. Store in a safe, dry, childproof location.
NOTE:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT:
No liability is accepted for incorrect use of this product.
WARRANTY:
Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION:
For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
TJ3, TJ5.V2, TJ10.V2, TJ15 - 1 - 250603
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500
www.sealey.co.uk
01284 703534
Web
