Sealey TJ3, Instructions

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2.1. INTRODUCTION
Your jack has been designed for industrial use but must only be used on hard, flat, even surfaces. All
models have a safety lock and overload device built into the unit and a T-handle twist lock safety
release feature. A foot pedal is fitted for raising the saddle rapidly to the jacking point. Normal use of
pumping handle then lifts the load.
p WARNING! The load must not exceed the maximum capacity of each model (see model specifications).
2.2. ASSEMBLY
Insert the handle into the socket whilst simultaneously pressing together the spring clip. Ensure that
the clip engages in the slot on the handle (see right).
s CAUTION! The spring is an important safety feature which will automatically stop the jack from lowering
if the handle is released (known as the “Deadman” principle). It is, therefore, very important to ensure that the
handle and spring are correctly fitted.
INSTRUCTIONS FOR
:
TROLLEY JACKS
Models:
TJ3, TJ5.V2, TJ10.V2, TJ15
Your new jack is produced and manufactured to a high standard of dependability and will, if correctly cared for, give you years
of trouble free performance.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION & ASSEMBLY
3.1. PREPARATION
3.1.1. Before using the jack, purge hydraulic circuit in order to eliminate any air that may have entered the system during transit.
a) Open the release valve by turning the handle clockwise against the spring and hold the handle in that position.
b) Pump using full strokes for approximately one minute to ensure complete internal lubrication and to bleed any air from the system.
c) Release the handle and the spring will automatically return the handle to the normal pumping position.
d) Place a few drops of hydraulic jack oil on the pump piston and pump the handle several times to distribute the oil.
e) Thoroughly lubricate all moving parts.
3.1.2. Prepare the vehicle for jacking according to Section 1 safety instructions.
3.2. JACKING
p
p
DANGER! Use the jack for lifting only, NOT for supporting the lifted load. Read, understand and apply Section 1 safety instructions.
3.2.1. Depress the foot pedal to raise the saddle to the jacking point.
3. OPERATING INSTRUCTIONS
TJ3, TJ5.V2, TJ10.V2, TJ15 - 1 - 250603
Model TJ3 Specification
Capacity . . . . . . . . . . . . . . . . .3 tons
Min. saddle height . . . . . . . .145mm
Max. saddle height . . . . . . . .525mm
Max. chassis height . . . . . . .190mm
Length . . . . . . . . . . . . . . . .1220mm
Weight . . . . . . . . . . . . . . . . . . .52kg
Oil capacity . . . . . . . . . . . . . .0.37ltr
Model TJ5.V2 Specification
Capacity . . . . . . . . . . . . . . . . .5 tons
Min. saddle height . . . . . . . .195mm
Max. saddle height . . . . . . . .575mm
Max. chassis height . . . . . . .220mm
Length . . . . . . . . . . . . . . . .1300mm
Weight . . . . . . . . . . . . . . . . . . .82kg
Oil capacity . . . . . . . . . . . . . .0.75ltr
Model TJ10.V2 Specification
Capacity . . . . . . . . . . . . . . . .10 tons
Min. saddle height . . . . . . . .195mm
Max. saddle height . . . . . . . .575mm
Max. chassis height . . . . . . .260mm
Length . . . . . . . . . . . . . . . .1600mm
Weight . . . . . . . . . . . . . . . . . .112kg
Oil capacity . . . . . . . . . . . . . .1.15ltr
Model TJ15 Specification
Capacity . . . . . . . . . . . . . . . .15 tons
Min. saddle height . . . . . . . .180mm
Max. saddle height . . . . . . . .575mm
Max. chassis height . . . . . . .255mm
Length . . . . . . . . . . . . . . . .1845mm
Weight . . . . . . . . . . . . . . . . . .160kg
Oil capacity . . . . . . . . . . . . . .1.25ltr
3
Ensure jack is in sound condition and good working order. Take action for immediate repair or
replacement of damaged parts. Use genuine parts only, the use of unauthorised parts may be
dangerous and will invalidate the warranty. Repairs to be undertaken by qualified personnel only.
3
Locate the jack in a suitable, well lit work area.
3
Keep work area clean and tidy and free from unrelated materials.
3
Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in .
3
Ensure that the vehicle handbrake is engaged, the engine is switched off, the transmission is in
gear (or in “Park” if automatic) and the wheels are chocked.
3
Ensure at least 0.5m between vehicle and objects such as doors, walls, etc. to allow for tilt during jacking.
3
Ensure there are no passengers in the vehicle at any time during jacking or whilst jacked up.
3
Ensure all non-essential persons keep a safe distance whilst the jack is in use.
3
Place jack under vehicle manufacturer’s recommended lifting points (see vehicle handbook).
3
Check that the lifting point is not corroded and that it is centred and stable on the jack saddle.
3
Ensure the jack wheels are free to move and that there are no obstructions.
p DANGER! Use the jack for lifting only, NOT for supporting the lifted load.
3
Place adequately rated axle stands under the vehicle before proceeding with any task.
3
Keep hands etc. clear of moving parts during the raising and lowering of the vehicle.
3
Ensure that there are no persons or obstructions beneath the vehicle before lowering.
3
Use a qualified person to lubricate and maintain the jack.
3
Use only recommended hydraulic jack oil.
7
DO NOT operate the jack if it is damaged.
7
DO NOT exceed the rated capacity of the jack. Check vehicle weight in vehicle user’s manual.
7
DO NOT allow the vehicle to move during jacking, and DO NOT start the engine.
7
DO NOT place any part of your body under vehicle whilst it is supported by jack. Always use axle stands.
7
DO NOT use the jack to move vehicle.
7
DO NOT jack vehicle which may result in spillage of fuel, battery acid, or other dangerous substances.
7
DO NOT top up hydraulic unit with brake fluid. Use recommended hydraulic oil only.
7
DO NOT adjust safety overload valve or modify jack. Use for lifting vehicles only.
3
When not in use ensure arm is in the down position and store in a safe, dry, childproof area.
p WARNING! It is very dangerous to go under a vehicle which is supported by a jack even if
additional supports are used. DO NOT go under vehicle unless it is supported by adequately rated axle stands.
s IMPORTANT! Make sure that you can see the saddle and jacking point throughout the
jacking operation in case there is any relative movement.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.