Sealey PMG100.V2 Instructions Manual Download Page 8

11. ELECTROMAGNETIC COMPATIBILITY

11.1. THIS EQUIPMENT IS IN CONFORMITY WITH THE EUROPEAN STANDARD ON THE ELECTROMAGNETIC COMPATIBILITY

OF ARC WELDING EQUIPMENT AND SIMILAR PROCESSES (e.g. ARC AND PLASMA CUTTING)

11.2.

Protection against interference. (E.M.C.)

The emission limits in this standard may not, however, provide full protection against

interference to radio and television reception when the equipment is used closer than 30m to the receiving antenna. In special cases, 
when highly susceptible apparatus is being used in close proximity, additional mitigation measures may have to be employed in order 
to reduce the electromagnetic emissions. At the same time there could occur some potential difficulties in having electromagnetic
compatibility in a non-industrial environment (e.g. in residential areas). Therefore it is most important that the equipment is used and
installed according to the following instructions.

11.3.

Installation and use. 

The user is responsible for installing and using the equipment according to these instructions. If electromagnetic

disturbances are detected, then it shall be the responsibility of the user of the equipment to resolve the situation with the technical
assistance of the supplier. In some cases this remedial action may be as simple as earthing the circuit (see Note). In other cases it 
could involve constructing an electromagnetic screen, enclosing the welding power source and the work, complete with associated input 
filters. In all cases the electromagnetic disturbances shall be reduced to the point where they are no longer troublesome.

Note:

The welding/cutting circuit may or may not be earthed for safety reasons. Changing the earthing arrangements should only be

authorised by a person who is competent to assess whether the changes will increase the risk of injury, e.g. by allowing parallel
welding/cutting circuit return paths which may damage the earth circuits of other equipment. Further guidance is given in IEC 974-13 ’Arc
Welding Equipment - Installation and Use.’

11.4.

Assessment of area.

Before installing the equipment the user shall make an assessment of potential electromechanical problems in the 

surrounding area. The size of the surrounding area to be considered will depend on the structure of the building and other activities that 
are taking place. The surrounding area may extend beyond the boundaries of the premises.
The following shall be taken into account :
a) Other supply cables, control cables, signalling and telephone cables, above, below and adjacent to the welding equipment.
b) Radio and television transmitters and receivers.
c) Computer and other control equipment.
d) Safety critical equipment, e.g. security monitoring of industrial equipment.
e) The health of people in the vicinity, e.g. persons fitted with a pacemaker or hearing aid.
f) Equipment used for calibration or measurement.
g) The immunity of other equipment in the environment. The user shall ensure that other equipment being used in the environment is 

compatible. This may require additional protective measures. 

h) The time of day that welding and other activities are to be carried out.

11.5.

Mains supply.

The equipment should be connected to the mains supply according to these instructions. If interference occurs, it may be 

necessary to take additional precautions such as filtering of the mains supply. Consideration should also be given to shielding the supply 
cable of permanently installed equipment in metallic conduit or equivalent. This shielding should be connected to the power source so 
that good electrical contact is maintained between the conduit and the welding power source enclosure.

11.6.

Maintenance of the  equipment.

The equipment should be routinely maintained according to these instructions. All access and service 

covers should be closed and properly fastened when the welding equipment is in operation. The welding equipment should not be modified

in any way except for those changes and adjustments covered in these instructions. In particular, the spark gaps of any arc striking and 

stabilising devices should be adjusted and maintained according to the instructions.

11.7.

Cables. 

The welding/cutting cables should be kept as short as possible and should be positioned close together, running at or close

to the floor level.

11.8.

Equipotential bonding.

Bonding of all metallic components in the welding/cutting installation and adjacent to it should be considered.

However, metallic components bonded to the workpiece will increase the risk that the operator could receive a shock by touching these
metallic components and the electrode at the same time. The operator should be insulated from all such bonded metallic components.

11.9.

Earthing of the workpiece. 

Where the workpiece is not bonded to earth for electrical safety, nor connected to earth because of its size 

and position, e.g. ship’s hull or building steelwork, a connection bonding the workpiece to earth may reduce emissions in some, but not 
all instances. Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to others or damage to other
electrical equipment. Where necessary, the connection of the workpiece to earth should be made by a direct connection to the workpiece,
but in some countries where direct connection is not permitted, the bonding should be achieved by a suitable capacitance, selected 
according to national regulations.

11.10.

Screening and shielding.

Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems

of interference. Screening of the entire welding/cutting installation may be considered for special applications. 

PMG100.V2, PMG110.V2, PMG135XT.V2, PMG155XT.V2 - 2 - 120407

Summary of Contents for PMG100.V2

Page 1: ...G G1 10 00 0 V V2 2 P PM MG G1 11 10 0 V V2 2 P PM MG G1 13 35 5X XT T V V2 2 P PM MG G1 15 55 5X XT T V V2 2 Models PMG100 V2 PMG110 V2 PMG135XT V2 PMG155XT V2 2 120407 INSTRUCTIONS FOR GASLESS MIG W WELDERS ...

Page 2: ...he Electricity at Work Act 1989 requires that all portable electrical appliances if used on business premises are tested by a qualified electrician using a Portable Appliance Tester PAT at least once a year 1 1 2 The Health Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators If in any doubt a...

Page 3: ... NOT weld near such solvents DO NOT stand welder on a metal workbench car bodywork or similar DO NOT touch any live metal parts of the torch or electrode while the machine is switched on DO NOT pull welder by the cable or torch and DO NOT bend or strain cables Protect cables from sharp or abrasive items and DO NOT stand on them Protect cables from heat Long lengths of slack must be gathered and ne...

Page 4: ...6 1 For mild steel 0 6mm wire the wire lock screw must be tightened fully and undone approximately two to three complete turns fig 7 4 6 2 Tension between rollers is checked by slowing down the wire between your fingers If the top feed roller skids the tension is correct Use as low a tension as possible too high a tension will deform the wire and result in a blown fuse c d 4 ASSEMBLY WARNING ENSUR...

Page 5: ...ength of time 6 3 Gas types Welding mild steel with CO2 gas is appropriate for most welding tasks where spatter and high build up of weld do not pose a problem To achieve a spatter free and flat weld however you must use an CO2 Argon mixture To weld aluminium use Argon gas 0 8mm Contact Tip 0 8mm Aluminium Wire MIG 2 KAL08 6 4 Other You can use large industrial gas cylinders if preferred the machi...

Page 6: ...ing wire is placed on spool holder and automatically fed through an insulated liner in the torch to its tip The torch consists of a switch liner gas hose not PMG100 and control cable The switch activates the wire feed roller and the gas flow Releasing the switch stops wire feed and gas flow The weld current is transferred to the electrode the wire from the contact tip at the torch end Four power s...

Page 7: ...ed air Replace gas cup nozzle and or tip Section 9 Clean or replace gas cup nozzle Section 9 Clean feed roller Section 9 Replace feed roller Section 9 Adjust tension Section 4 Use correct settings Clean and or grind workpiece Section 5 Replace gas cup nozzle Section 9 Open gas cylinder regulate gas flow Clean or replace cup Section 9 Screen off welding site or increase gas flow Clean or grind the ...

Page 8: ...nity e g persons fitted with a pacemaker or hearing aid f Equipment used for calibration or measurement g The immunity of other equipment in the environment The user shall ensure that other equipment being used in the environment is compatible This may require additional protective measures h The time of day that welding and other activities are to be carried out 11 5 Mains supply The equipment sh...

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