Sealey PMG100.V2 Instructions Manual Download Page 2

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INSTRUCTIONS FOR

GASLESS MIG WELDERS

Thank you for purchasing a Sealey welder. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.

PMG100.V2, PMG110.V2, PMG135XT.V2 & PMG155XT.V2

IMPORTANT

BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF

SAFETY INSTRUCTIONS, WARNINGS AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED
PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

1. SAFETY INSTRUCTIONS

1.2.

GENERAL SAFETY

DANGER! Unplug the welder from the power supply before performing maintenance or service.

Keep the welder and cables in good condition.

Take immediate action to repair or replace damaged parts.

Use genuine parts and accessories only.

Unapproved parts may be dangerous and will invalidate the warranty.

Use an air hose to regularly blow out the wire liner and keep the welder clean for best and safest performance.

Locate welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.

Keep work area clean and tidy and free from unrelated materials. Also ensure that the work area has adequate lighting and that a fire
extinguisher is at hand.

WARNING: Use a welding head shield to protect eyes and avoid exposing skin to the ultraviolet rays given off by the electric arc.
Wear safety welding gauntlets.

Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.

Ensure that the workpiece is correctly secured before welding.

Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.

1.1.

ELECTRICAL SAFETY

WARNING!

It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.
A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.

You must

also read and understand the following instructions concerning electrical safety.

1.1.1. The

Electricity at Work Act 1989

requires that all portable electrical appliances, if used on business premises, are tested by a qualified

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The

Health & Safety at Work Act 1974

makes owners of electrical appliances responsible for the safe condition of those appliances

and the safety of the appliance operators.

If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.

and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all

connections to ensure that none is loose.

1.1.6.

Important:

Ensure that the voltage marked on the appliance matches the power supply

to be used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7.

DO NOT

pull or carry the appliance by the power cable.

1.1.8.

DO NOT

pull the plug from the socket by the cable.

1.1.9.

DO NOT

use worn or damaged cables, plugs or connectors. Immediately have any faulty

item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is
damaged, cut the cable just above the plug and

dispose of the plug safely.

Fit a new plug according to the following instructions (UK only).

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation

extends beyond the cable restraint and that the restraint is tight.

Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above -

DO NOT

connect either wire to the earth terminal.

1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a

suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.

1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance

plugged into it will be protected. The cable core section is important and should be at least 1.5mm

, but to be absolutely sure that the

capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm

section cable.

FUSE RATING 13 AMP

Blue
Neutral
Wire

Yellow & Green
Earth Wire