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View front control panel and cross reference to fig.3 in these instructions to fully familiarise yourself with the Electrocharge 160. Successful selection

of a mode or function will be indicated by illumination of the appropriate LED and an audible signal.

4.1. BATTERY VOLTAGE SELECTION (fig 3. 1).

This key permits selection of the battery voltage. The voltages available are: 

12 & 24 V.

4.2. OPERATING MODE SELECTION (fig. 3. 2).

This key will select one of the following operating modes:

CHARGE (+ STAND-BY), BOOST (+ STAND-BY)

a) Selection is performed by pressing the button until the LED display corresponds with required mode or setting. 
b) ‘Stand-by’ function provides a 12Volt 0.8A stabilised supply to power essential vehicle functions via the cigarette lighter socket.

This function is available with charging/starting and is not switched off when booster/charger is ‘Off’ (see para. 3.1.3.)

c) ‘Charge’ function permits charging of the battery at a preset constant current for a 10 hour period, but with the following automatic adjustments: 

i) If the initial battery voltage is very low, a small current (2A) will be delivered until 1.5 V/cell is reached.

ii) When 1.5V/cell has been achieved the booster/charger will charge at the preset current.

iii) If the battery is not fully charged at the end of the 10 hour period, charging is extended for a further two hours after which the 

booster/charger will automatically switch off.

iv) If, however, the battery reaches full charge before the end of the set time, booster/charger will then automatically switch current off.

d) ‘Boost’ provides starting boost current, 

at a constant voltage

,  in cycles of

5 seconds ‘ON’, 20 seconds ‘OFF’.

4.3. CHARGE CURRENT (fig. 3. 3).

This key is used to select the required charging current. 

The charge current settings are: 

2, 5, 8, 12 & 16 Amps.

4.4. ‘ON’ (fig. 3. 4).

Identified by 

‘I’

, this key switches on starter/charger output. 

Important:

before pressing ‘On’ key ensure you have selected 

all required settings and power clamps are correctly attached to 

battery terminals. If ‘Boost’ has been selected booster/charger will 

begin to deliver current only when the vehicle starter is operated.

4.5. ‘OFF’ (fig. 3. 5).

This key, identified by an 

‘O’

, switches off current during ‘Charge’ or 

‘Boost’ modes. 

p

WARNING! 

When ‘Off’ key is activated, the booster/charger 

remains fully powered (230v supply is NOT interrupted) and

the ‘stand-by’ output is maintained.

4.6. DISPLAY (fig. 3. 6).

Two displays can be selected with this key:

a)

‘I’ 

Current (Amps) in ‘Charge’ or ‘Boost’ modes.

b)

‘V’ 

Output voltage. 

4.7. BATTERY CHARGE STATUS INDICATOR (fig. 3. 7).

Three LEDs indicate battery charge status.

‘100%’ LED - battery is charged to a voltage equal to, or higher than, the end-of-charge voltage. 

‘50%’ LED - battery is still being charged but the charge level is acceptable. 

‘0%’ LED - battery is flat.

4.8. ALARMS & SAFETY CUT OUT DEVICE (fig. 3.8).

The machine is protected against overloads, short circuits and inversion of polarity by means of an internal electronic safety cut  out device. 
Three LEDs indicate status: 

- indicates thermal cut-out to protect against overloads/short circuits.

- indicates low, or no battery voltage.

- indicates inversion of polarity.

Note:

All alarm conditions stop the delivery of current to the battery but do not affect the auxiliary power supply. This is equipped with independent

safety devices, thus ensuring that power to the vehicle electronics is uninterrupted.

4

THE CONTROL PANEL 

ELECTROCHARGE 160 - 0051 - (1) - 010699

fig. 3

Summary of Contents for Electrocharge 160

Page 1: ...strial round pin plug socket with your electrician 1 1 11 Cable extension reels When a cable extension reel is used it should be fully unwound before connection A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected The section of the cores in the cable is important and should be at least 1 5mm2 but to be absolutely sure that the cap...

Page 2: ... connect power leads from booster charger to battery Ensure positive RED is to positive and negative BLACK is to negative If symbols cannot be distinguished remember that the negative terminal is the one directly connected to the vehicle bodywork 7 DO NOT pull the cables or clamps from the battery terminals 7 DO NOT use the booster charger outdoors or in damp or wet locations and DO NOT operate wi...

Page 3: ...tage in cycles of 5 seconds ON 20 seconds OFF 4 3 CHARGE CURRENT fig 3 3 This key is used to select the required charging current The charge current settings are 2 5 8 12 16 Amps 4 4 ON fig 3 4 Identified by I this key switches on starter charger output Important before pressing On key ensure you have selected all required settings and power clamps are correctly attached to battery terminals If Bo...

Page 4: ...ce time is maintained when repeatedly trying to start a stubborn engine 5 3 WHEN CHARGING STARTING IS COMPLETE 5 3 1 When battery is charged engine started switch the booster charger to Off 5 3 2 Detach power clamps from battery terminals Do not remove power clamps while the booster charger is On 5 3 3 Carefully wipe any spillage of acid from the battery top and replace the caps 5 3 4 Refit batter...

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