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1.    IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS

This manual will show you how to use your charger safely and effectively. Please read, understand and follow these instructions and precautions 

carefully, as this manual contains important safety and operating instructions. The safety messages used throughout this manual contain a signal 

word, a message and an icon.

The signal word indicates the level of the hazard in a situation. 

 

  

DANGER

 

 

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury to the operator or bystanders.

 

‰

   WARNING

 

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to the operator or bystanders.

 IMPORTANT 

 

Indicates a potentially hazardous situation which, if not avoided, could result in damage to the equipment, vehicle or property.

 

‰

  

WARNING

:

 

9

 

  To reduce the risk of damage to the electric plug or cord, pull by the plug rather than the cord when disconnecting the charger.

 

9

 

  An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and  

  electric shock. If an extension cord must be used, make sure:

 

●The pins on the plug of the extension cord are the same number, size and shape as those of the plug on the charger.

 

●The extension cord is properly wired and in good electrical condition.

 

8

 

 

DO NOT

 operate the charger with a damaged cord or plug; have the cord or plug replaced immediately by a qualified service person. 

 

8

   DO NOT

 operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way; take it to a qualified  

  service person. 

 

8

 

 

DO NOT

 disassemble the charger; take it to a qualified service person when service or repair is required. Incorrect reassembly may  

  result in a risk of fire or electric shock. 

2.  PERSONAL PRECAUTIONS

 

‰

  

WARNING: RISK OF EXPLOSIVE GASES

 

9

 Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead-acid battery. A lead-acid    

battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.

 

9

 Be extra cautious, to reduce the risk of dropping a metal tool onto the battery. It might spark or short-circuit the battery or other  

 

electrical part that may cause an explosion.

 

9

 Use this charger for charging LEAD-ACID batteries only. It is not intended to supply power to a low voltage electrical system.

 

8

DO NOT 

use this battery charger for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst 

and cause injury to persons and damage to property.

 

8

NEVER

 charge a frozen battery.

 

9

 Consider having someone nearby to come to your aid when you work near a lead-acid battery. Have plenty of fresh water and soap   

nearby in case battery acid contacts your skin, clothing or eyes.

 

9

I

f battery acid contacts your skin or clothing, immediately wash the area with soap and water. If acid enters your eye, immediately flood  

the eye with cold running water for at least 10 minutes and get medical attention right away. If battery acid is accidentally swallowed,  

drink milk, the whites of eggs or water. 

 

8

DO NOT

 induce vomiting. Seek medical attention immediately.

BSCU170  Issue:1 - 25/10/18

Original Language Version

© Jack Sealey Limited

 

SAFETY SYMBOLS

Summary of Contents for BSCU170

Page 1: ...BSCU170 Issue 1 25 10 18 Original Language Version Jack Sealey Limited BATTERY CHARGER POWER SUPPLY MODEL NO BSCU170 0099002050 00 ...

Page 2: ...a sharp blow been dropped or otherwise damaged in any way take it to a qualified service person 8 8 DO NOT disassemble the charger take it to a qualified service person when service or repair is required Incorrect reassembly may result in a risk of fire or electric shock 2 PERSONAL PRECAUTIONS WARNING RISK OF EXPLOSIVE GASES 9 9 Remove personal metal items such as rings bracelets necklaces and wat...

Page 3: ... of the battery clips or cut the insulation of the cables 5 2 Stay clear of fan blades belts pulleys and other parts that can cause injury 5 3 Check the polarity of the battery posts The POSITIVE POS P battery post usually has a larger diameter than the NEGATIVE NEG N post 5 4 Determine which post of the battery is grounded connected to the chassis 5 5 For a negative grounded vehicle connect the P...

Page 4: ... the charger Note that the inches shown are for both bracket dimensions combined meaning the dimensions are doubled this is for easier reference Make sure the 28 set screws Item 4 are unscrewed enough so the pointed end is almost flush with the bracket Mount the brackets Item 1 by tightening all 8 set screws Item 2 to 14 in lb 1 6 n m of torque 8 3 Lift the charger by its handle and set it against...

Page 5: ...ss when you are ready to start charging 6 The CHARGING yellow orange LED will light NOTE Automatic charging starts only if the CONNECTED LED is lit and the battery has at least a 1V charge If the battery is less than 1V press and hold for five seconds to start Automatic Charging or charge it in Manual mode for five minutes then switch back to Automatic Charge 7 The CHARGED green LED will light whe...

Page 6: ...uilt in voltmeter to measure your battery s voltage The charger does not have a built in load tester As such a recently charged battery could have a temporarily high voltage due to what is known as surface charge The voltage of such a battery will gradually drop during the period immediately after the charging system is disengaged Consequently the tester could display inconsistent values for such ...

Page 7: ... components are in place and in good working condition including the plastic boots on the battery clips 12 5 Servicing does not require opening the unit as there are no user serviceable parts 13 MOVING AND STORAGE INSTRUCTIONS 13 1 If the charger is moved around the shop or transported to another location take care to avoid prevent damage to the cords clips and charger Failure to do so could resul...

Page 8: ... OBSTRUCTING THE AIR FLOW TO THE FANS CLEAN THEM AS SHOWN IN MAINTENANCE INSTRUCTIONS THE COOLING FAN IS MAKING A RATTLING NOISE THE FAN HAS A BUILD UP OF DIRT AND GRIME CAUSING IT TO BE UNBALANCED BLOW THE DIRT AND GRIME OFF THE FAN BLADES USING COMPRESSED AIR AS DESCRIBED IN MAINTENANCE INSTRUCTIONS THE VOLTMETER READING IS LESS THAN 10 5 VOLTS THE BATTERY MAY BE BAD OR THE CONNECTION AT THE CHA...

Page 9: ...ical file compiled by Jack Sealey Ltd Being the responsible person appointed by the manufacturer Signed Date Name Position Place Bury St Edmunds Battery Support Unit Charger 12V 100A BSCU170 v1 2014 30 EU EMC Directive 2014 35 EU Low Voltage Directive 2011 65 EU RoHS Directive References to harmonised standard s EN 61000 3 2 2014 EN 61000 3 3 2013 EN 50178 1997 6 September 2018 Steve Buckle Market...

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