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Seakeeper 7000A GYRO, Installation Manual

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Seakeeper 7000A GYRO Installation Manual Download Page 39

WORK INSTRUCTIONS

 

Page 3 of 3 

Product:  M7000A

 

Document #:  020

 

Process:  Installation Instructions, 24VDC Power Connector for PCB Gyro 
Control J-Box

 

Rev.:  1

 

 
 

Step 9 

If label is used:  Print adhesive-backed labels with appropriate text.  Install on cable jacket approximately 

as shown below, then cover with clear, heat-shrinkable tubing. 

J10

 

 

Revision History 

Revision 

Description of Changes 

Date 

Approved 

1 

Initial release. 

22 June 2009 

B. Doutrich 

 

Summary of Contents for 7000A GYRO

Page 1: ...s Section 1 Mechanical Installation Section 2 Electrical Installation Section 3 Cooling Installation Section 4 Startup Section 5 Installation Checklist and Required Supplies P O BOX 809 44731 ST ANDRE...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 3: ...hese loads into the hull It is assumed that personnel involved in installation are familiar with GRP structures as well as the use of high strength adhesives that will be used to bond the gyro to the...

Page 4: ...enclosure Exercise care to protect gyro painted finish as damage to finish could lead to early appearance degradation of installed gyro Do NOT remove forward brace see Figure 1 1 2 Selection of Gyro I...

Page 5: ...INSTALLATION MANUAL Product Document Rev Page MODEL 7000A GYRO 90051 3 3 of 10 Section 1 MECHANICAL INSTALLATION FIGURE 2A INSTALLED GYRO CLEARANCE CONSIDERATIONS...

Page 6: ...nces to transverse beams If a transverse beam is located under the forward brace it must be 3 76 mm from the edge of the saddle beams to provide the necessary clearance for the swing of the motor powe...

Page 7: ...n2 2002 cm2 Seakeeper has an optional installation jig available P N 90012 that is intended to duplicate the gyro foundation geometry in order to check clearances and alignment The jig will allow the...

Page 8: ...INSTALLATION MANUAL Product Document Rev Page MODEL 7000A GYRO 90051 3 6 of 10 Section 1 MECHANICAL INSTALLATION FIGURE 3 INSTALLATION JIG...

Page 9: ...ace it should be installed in a sound damping enclosure to prevent low frequency noise approximately 160 Hz from entering the living spaces In this case the enclosure can be open at the bottom between...

Page 10: ...for items that ship with the gyro 2 Remove electrical components cables and misc items and set aside 3 Remove tray and packing materials that secure gyro assembly inside the crate 4 Attach spreader ba...

Page 11: ...d to create outline of surface area to receive adhesive as shown 5 Raise gyro clear of foundation and thoroughly clean inside surfaces of gyro foundation saddles with the appropriate solvent required...

Page 12: ...hull structure will be filled with adhesive when the gyro is lowered into position Excess adhesive will be needed to insure a COMPLETE BOND some adhesive will get squeezed out and must be cleaned off...

Page 13: ...90009 Model 7000 Gyro Operator Display Envelope Mounting Details 90018 Model 7000 Gyro Serial Comms Breakout Box Envelope Mounting Details 90066 Model 7000A Delay Off Timer Box Envelope Mounting Deta...

Page 14: ...g brackets to primary vessel structure at four corners Mounting hole diameter 219 5 5 mm See drawing 90007 for hole locations Location In dry space optimal for cables and tubing within 8 2 ft 2 5 m fr...

Page 15: ...ructions Front mount to vessel console panel 2 125 inch 54 mm hole with threaded mounting collar See drawing 90009 for details c Hardware required none d Maximum panel thickness 1 38 inches 35 mm e Mi...

Page 16: ...ARTH HOT 20 A 20 A GRN 14 S 12 11 TB8 TB9 TB7 TB6 A2 24V RTN RED WHT 3 1 TB10 24V DELAY OFF TIMER BOX A2 A1 SWITCHING RELAY TB5 TB3 TB4 TB2 TB1 TIME DELAY RELAY 15 A1 18 16 CABLE 2 3x10AWG CUSTOMER SU...

Page 17: ...nd to enclosure chassis Use the ring terminal provided FIGURE 4 MOTOR DRIVE J BOX SAFETY GROUND CONNECTION iii Tighten cable gland nut to compress strain relief onto cable If cable is not tight apply...

Page 18: ...stall Seakeeper provided connector P N 30104 Turck P N B4131 0 13 5 on CABLE 1 using Work Instruction 020 FIGURE 7 SEAKEEPER PROVIDED 24VDC POWER INPUT CONNECTOR ii Connect CABLE 1 to J10 on PCB Gyro...

Page 19: ...eptacles on the bottom of the Motor Drive Junction Box These connectors come from the factory completely installed on the cables i J1 Motor Power CABLE 10 from Gyro sphere ii J2 Drive Control CABLE 14...

Page 20: ...Brake Manifold 1 Branches TP 3 TP 4 Black are equivalent and are reversible 2 Branches DTDA 1 DTDA 2 Yellow are equivalent and are reversible iv J4 Gimbal Angle CABLE 15 from Gyro Gimbal Angle Sensor...

Page 21: ...s shown in Figure 11 d The Alarm output logic is open contacts Alarm or power is off 4 SEAWATER PUMP CONTROL CONNECTION INSTRUCTIONS The seawater pump power must be on a separate circuit breaker from...

Page 22: ...SEA WATER PUMP POWER RELAY CUSTOMER SUPPLIED GYRO CONTROL BOX CONNECTOR SEAKEEPER PROVIDED CABLE 8 CUSTOMER SUPPLIED SEA WATER PUMP VOLTS FREE OUTPUTS RELAYS CUSTOMER SUPPLIED 24 VDC CONTROL VOLTAGE...

Page 23: ...RO TO VESSEL GROUND CONNECTION INSTRUCTIONS a The Gyro foundation is connected to vessel ground i Install CABLE 15 4AWG Customer supplied from one of the available brass ground studs on the Gyro rear...

Page 24: ...location of the Operator Station must be determined with respect to the vessel arrangement b Typical locations include i Bridge console ii Engine room c The figure below shows the serial communication...

Page 25: ...the vessel between the PCB Gyro Control Box and the Operator Station 3 INSTALL OPERATOR STATION EQUIPMENT a The Operator Station equipment is installed at the determined location using Electrical Equ...

Page 26: ...ne room 2 DETERMINE CABLING ARRANGEMENT a The figure below shows the entire serial communications link for 2 Operator Stations The Serial Comms Terminator must be installed on the Serial Comms 6 Way J...

Page 27: ...Stations 4 INSTALL 2ND OPERATOR STATION EQUIPMENT a The 2nd Operator Station equipment is installed at the determined location using Electrical Equipment Mounting Instructions in Section 2 1 steps 3...

Page 28: ...Section 2 ELECTRICAL INSTALLATION 2 6 Work Instructions Work Instruction 018 Installation Instructions 8 Pin Shielded EMC Connector Work Instruction 019 Installation Instructions 4 Pin Shielded EMC C...

Page 29: ...rganize the necessary tools Notes The SHIELDING BELL can fit flush inside the BACKSHELL and may be inserted there for the duration of the connector installation The INSULATOR is only provided for CMBS...

Page 30: ...lippings from cable and connector 5 Strip insulation on wires as shown 6 Install ferrules on wire ends using Weidm ller crimp tool PZ 4 or equivalent Note Ferrules are not required if bare conductor n...

Page 31: ...onnector 10 Press shield into backshell then trim shield material flush and insert seal behind shield Note Remove all shield clippings Note Shield should contact backshell and be held in place by the...

Page 32: ...ctions Note Conductors E and F are reversed at Network Breakout Box Note swapped wires above for terminals 5 6 Revision History Revision Description of Changes Date Approved 1 Initial release 22 June...

Page 33: ...components of the Turck CMBS connector and organize the necessary tools Notes The SHIELDING BELL can fit flush inside the BACKSHELL and may be inserted there for the duration of the connector installa...

Page 34: ...from cable and connector 5 Strip insulation on wires as shown 6 Install ferrules on wire ends using Weidm ller crimp tool PZ 4 or equivalent Note Ferrules are not required if bare conductor nearly fil...

Page 35: ...connector 10 Press shield into backshell then trim shield material flush and insert seal behind shield Note Remove shield clippings Note Shield should contact backshell and be held in place by the se...

Page 36: ...4 30 Sept 2009 S Goss 4 3 1 2 SEAWATER PUMP CONTROL OUTPUT VOLTS FREE CONTACT ALARM OUTPUT VOLTS FREE CONTACT ALARM OPEN J9 RESETTABLE FUSE 24V 0 77A 60C ALARM OUTPUT VOLTS FREE CONTACT RESETTABLE FUS...

Page 37: ...arts of the 24VDC power connector are identified in the picture above Step 1 Identify the components of the 24VDC power connector and organize the necessary tools Recommended tools Cable cutter Electr...

Page 38: ...ductor nearly fills the screw terminal Ferrule part numbers McMaster Carr 7950K69 Weidm ller 9019190000 6 Insert wire ferrules into connector screw clamps according to schematic diagram and tighten Ap...

Page 39: ...for PCB Gyro Control J Box Rev 1 Step 9 If label is used Print adhesive backed labels with appropriate text Install on cable jacket approximately as shown below then cover with clear heat shrinkable t...

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Page 41: ...nection of glycol cooling hoses to drive enclosure filling and purging of glycol circuit and connection of seawater to heat exchanger Reference Drawings 90030 Model 7000A Gyro Hardware Scope of Supply...

Page 42: ...ANUAL Product Document Rev Page MODEL 7000A GYRO 90051 3 2 of 9 Section 3 COOLING INSTALLATION FIGURE 2 MODEL 7000A GYRO hydraulic hoses removed for clarity FIGURE 3 J2 CABLE at J2 CONNECTOR FIGURE 4...

Page 43: ...changer is 125 psi 8 5 bar Sea water flow requirement through heat exchanger is 2 GPM 8 LPM or greater under all operating conditions of the boat When sizing sea water pump installer should factor in...

Page 44: ...l Box disconnected to prevent running the glycol pump without fluid 2 Mix 50 ethylene glycol with 50 distilled water in fill reservoir Refer to table below or glycol manufacturer s literature for free...

Page 45: ...INSTALLATION MANUAL Product Document Rev Page MODEL 7000A GYRO 90051 3 5 of 9 Section 3 COOLING INSTALLATION 4 Set service valves open and recirculate valve closed as shown below...

Page 46: ...igure 3 to start pump Do not run pump more than 5 seconds if glycol flow has not started 9 If pump fails to prime after 2 attempts move glycol return tube from reservoir to bucket below gyro and allow...

Page 47: ...ction 3 COOLING INSTALLATION 12 On Display repeatedly press MENU button to scroll to the Service screen Press DOWN button three times to select Brake Then press MENU button to go to the Brake Screen P...

Page 48: ...to reservoir Bubbles should appear in return hose Continue until bubbles are no longer observed and finish with an additional three full stroke precession cycles 14 Return gyro to vertical On display...

Page 49: ...rcuit by removing the hoses at the glycol service ports 3 5 Connecting Seawater to Heat Exchanger 1 Connect seawater from installer supplied pump to 12 5 mm hose barb on gyro side of heat exchanger Us...

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Page 51: ...ructions 1 Check that all cables are securely connected to controller and drive The gyro mounted PCB Control J Box should only have 1 receptacle connector J5 unused but capped The Motor Drive J Box sh...

Page 52: ...epeatedly press MENU button to scroll to speed indication screen as shown There should be no alarms or warnings displayed below speed 7 On the display repeatedly press the MENU button until at the SPE...

Page 53: ...arnings 13 Press SEA on keypad Gyro is now free to move in response to waves 14 Repeatedly press the MENU button to scroll through screens Verify that there are no alarms 15 Press LOCK on keypad Press...

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Page 55: ...ork Breakout Box near Network Junction Box 6 Customer supplied connection box with Time Delay Relay Connect Cables from Gyro to Motor Drive Junction Box 1 Cable 10 J1 motor power 2 Cable 11 J3 hall se...

Page 56: ...C circuit breaker Verify display works and no alarms Follow instructions in Section 4 1 of Installation Manual to set speed to 1000 rpm Verify sea water pump turns on when RUN is depressed on keypad F...

Page 57: ...Timer Box 4 2 1 7 Dwg 90066 Electrical 12 Drill 1 25 inch 31 75 mm for keypad wire harness hole 1 2 1 4 Dwg 90035 Electrical 13 Hole saw 2 125 inch 54 mm for display 1 2 1 5 Dwg 90009 Electrical 14 M...

Page 58: ...lips screwdriver Drive control enclosure lids 7 3 8 combination wrench Drive box keypad mounting 8 Slot screwdriver 1 8 inch Barrier terminals 9 Slot screwdriver 5 64 inch Field assembly connectors 10...

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