background image

52 Sundancer

®

 

(525 Sundancer

®

)

4.4

S

ECTION

 4 • B

ILGE

 & U

NDERWATER

 G

EAR

5. E

NGINE

 G

AUGE

 P

ACKAGE

Each of your engines have been equipped with an
engine gauge package. This package is provided as a
safety feature in the event of an electrical malfunction
resulting in the helm gauges becoming inoperative.

Gauge packages may differ with different engine
options.

 Refer to your Engine Operator’s Manual for

proper gauge readings and gauge package location.

4. E

NGINES

The inboard engines on the 52 DA are the heart of
your Sea Ray

®

. Proper attention to and maintenance

of your engines will assure you of many hours of
pleasurable, safe boating and will prevent
unnecessary engine problems. You must, therefore,
become thoroughly familiar with all aspects of the
engine’s proper operation outlined in the Engine
Operator’s Manual.  A general maintenance program
consists of proper lubrication, cleaning of fuel filters,
fuel lines and air filters. 

When washing down, or

at any other time, take care that water does not
enter the air inlets.  

Water entering the air inlets

when the engines are not operating may go directly
into the cylinders, resulting in rust and possibly
internal engine damage.

The engines are warranted directly by the
engine manufacturer, not by Sea Ray

®

.

Sea Ray

®

 strongly urges you to fully comply with

the manual provided by the engine manufacturer.
Follow the recommended maintenance and
warranty schedule in your Engine Operator’s
Manual included in the owner’s packet. Engine
abuse or improper maintenance may adversely
affect the claims made under the independent
warranty provided by the engine manufacturer.

I

NBOARD

 V-D

RIVE

(F

IG

. 4.4.1)

ENGINE

PROPELLER SHAFT

HULL

TRANSMISSION

RUDDER

PROPELLER

SHAFT LOG &

STRONG SEAL

SPARE

CARRIER SEAL

E

NGINE

 G

AUGE

 P

ACKAGE

(F

IG

. 4.4.2)

PRESSURE

TEMPERA

TURE

0

20 40 60

80

100

600

300

0

160 210

230

250

130

60 80 100

120

Summary of Contents for 52 Sundancer

Page 1: ...bout your responsibilities as a boat owner operator Original Equipment Manufacturer OEM Information This section of your Owner s Manual Packet contains information from the manufacturers of equipment...

Page 2: ...52 Sundancer 525 Sundancer II THISPAGELEFTINTENTIONALLYBLANK...

Page 3: ...the Boat U S Foundation at 1 800 336 2628 Outside of North America contact your boat dealer and or your governmental boating agency for assis tance A book that provides a comprehensive background in b...

Page 4: ...tion The NMMA is an organization that represents the marine industry and assists manufacturers boat dealers marinas repair yards and component suppliers in areas of legislation environmental concerns...

Page 5: ...person Give the dealer an opportunity to help the service department resolve the matter for you 2 If a problem arises that has not been resolved to your satisfaction by your dealer contact Sea Ray Bo...

Page 6: ...terndrives controls propellers batteries trailers orotherequipment oraccessoriescarryingtheirownindividualwarranties nordoestheLimitedWarrantycoverengines partsor accessoriesnotinstalledbySeaRay TheLi...

Page 7: ...ts 1 14 18 NauticalTerms 1 15 19 Environmental Considerations 1 16 A Fuel Oil Spillage 1 16 B Waste Disposal 1 16 C Excessive Noise 1 17 D Wake Wash 1 17 20 Key to Symbols on Controls Prints 1 18 21 W...

Page 8: ...pellers 4 9 B Shafts 4 12 C Carrier Seal Kit 4 13 D Strut 4 14 14 Rudder Rudder Stuffing Box 4 14 15 Seacocks Strainers 4 15 16 Hydraulic Power Steering Control 4 16 17 Engine Room Layout 4 17 4 18 SE...

Page 9: ...nect Cable television 7 15 C Salon Entertainment Center 7 15 D Foreward Stateroom Entertainment 7 16 E Guest Stateroom Entertainment 7 16 F Cockpit Stereo System Standard 7 16 G Digital Satellite Syst...

Page 10: ...lt Crystals 9 3 9 Gauge Switch Panels 9 3 10 Acrylic Plastic Sheeting Plastic Glass 9 4 11 Canvas and ClearVinyl 9 4 12 Exterior Upholstery Fabric 9 4 13 Interior Upholstery Fabric 9 4 Information in...

Page 11: ...a qualified mechanic or dealer at least annually Ensure that the Coast Guard required safety equipment is on board and functions See page 1 2 DANGER Immediate hazards which WILL result in severe perso...

Page 12: ...n length Personal Flotation Devices PFD s One Coast Guard approved Type I II or III device is mandatory for each person aboard One throwable Type IV device is also required to be on board A Type V dev...

Page 13: ...imize the danger of CO accumulation when the engine and or generator are running or using burning fuel applications Be sure to have sufficient ventilation when using canvas or window type side curtain...

Page 14: ...ar less effort and heat loss extending survival time necessary to find and retrieve them Boat operators are required to carry one wearable personal flotation device Type I II III or V for every person...

Page 15: ...ing PFDs A throwable device must also be right at hand and ready to toss Before purchasing PFDs ensure that there is an attached tag indicating they are approved by the U S Coast Guard or by your nati...

Page 16: ...placing equipment and or passengers in your boat The number of people on board must be reduced if you go out in poor weather and rough water The number of seats does not indicate how many people a boa...

Page 17: ...ithout getting your dealer s recommendations first If you change to a different propeller pitch under no circumstances use a propeller which allows the engine to operate at higher than recommended RPM...

Page 18: ...d other navigational hazards such as rocks sand bars dangerous currents to name a few Your passengers are relying on you to operate and maneuver the boat safely so that they are not in danger of going...

Page 19: ...s hazardous Bad weather and or rough sea or water conditions can cause an unsafe situation Consult local weather information or listen to the NOAA weather reports for the latest weather conditions or...

Page 20: ...itch so that nobody will accidentally start the engine while swimmers are nearby Turn off engines when taking swimmers or skiers aboard or when they are entering the water Never permit use of the tran...

Page 21: ...the skier Never back up to anyone in the water Learn the signals to communicate with a skier The skier is to control the boat through hand signals Fig 1 11 1 Turn Arm raised circle with index finger...

Page 22: ...n the water Code Alpha Flag Blue and white pennant designates boat being used in dive operations IN GENERAL When engaged in water sports be safe and courteous to others sharing the water Be considerat...

Page 23: ...or cannot get into the boat a rescuer should put on a PFD with a safety line attached to the boat and enter the water to assist the victim Handle the victim with care Spinal injuries may have occurred...

Page 24: ...isk of injury the boat should be moved away from hard obstructions and toward open water with soft ground Do not attempt to have your boat towed by other than a trained and competent service such as t...

Page 25: ...nced gun l meeting juncture of hull and deck Hatch an opening in deck to provide access below Head toilet or toilet area in a boat Headroom vertical distance between the deck and cabin or canopy top H...

Page 26: ...on for recreational boats Ocean going means any boat going beyond the three mile coastal U S boundary The written plan can be as simple as All vessel refuse is placed in trash bags which are stored on...

Page 27: ...n endanger people and vessels Each power boat operator is responsible for injury or damage caused by the boat s wake Be especially careful in confined areas such as channels or marinas Observe no wake...

Page 28: ...6 ISO 07 ISO 08 ISO 09 ISO 10 ISO 11 ISO 12 ISO 13 ISO 14 ISO 15 ISO 16 ISO 17 ISO 18 ISO 19 ISO 20 ISO 21 PROPULSION SYSTEM TRIM PROPULSION SYSTEM TRIM BOW UP TRIM TAB TRIMMING OPERATION ANCHOR LIGHT...

Page 29: ...SURE THAT ANY LUBRICANT IS CLEANED FROM LADDER RUNGS AND STILES PRIOR TO USE Inspect the ladder for damage and check the security of all fasteners Repair damage and or tighten any hardware that may ha...

Page 30: ...by high boat trim angles persons gear weather and light conditions At all times proceed at a Safe Speed so that you can take proper and effective action to avoid hazardous conditions Such issues are...

Page 31: ...ts dish water and gray water DUNNAGE Material used to block and brace cargo and is considered a cargo asso ciated waste DISHWATER Means the liq uid residue from the manual or automatic washing of dish...

Page 32: ...500 Sundancer 525 Sundancer 1 22 SECTION 1 SAFETY THISPAGELEFTINTENTIONALLYBLANK...

Page 33: ...les by the slings Flat wide belting type slings and spreaders long enough to keep pressure from the gunwales are necessary Cable type slings should be avoided Do not place the slings where they may li...

Page 34: ...may be necessary before passengers can be warned All passengers must be prepared for rapid boat movement and be able to hold on to prevent loss of balance 2 When persons are on the working deck area...

Page 35: ...234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 1234567890123456789...

Page 36: ...EVENT RUNNING AGROUND Dry Weight 39 200 lbs 17 781 kg Fuel Capacity 560 gal 2 119 6 liters Useable Fuel 532 gal 2 013 6 liters Water Capacity 150 gal 567 75 liters HoldingTank 68 gal 257 4 liters Dead...

Page 37: ...DE ANCHOR CHAIN ROPE STORAGE LOCKER COCKPIT TABLE AFT BENCH SEAT STARBOARD BENCH SEAT COCKPIT A C BELOW SEAT OPTION TRANSOM ACCESSORY STORAGE COMPARTMENT CONTROL STATION ANCHOR CHUTE SUN PAD OPTION SK...

Page 38: ...NEL SLEEPER SOFA TV DVD COMBO SALON GUEST STATEROOM UPPER LOWER BUNKS STARBOARD HEAD SINK STARBOARD HEAD TOILET SALON ENTRY STEPS GALLEY FORWARD STATEROOM STORAGE CABINETS GUEST ST RM STARBOARD HEAD S...

Page 39: ...INE GEAR SHIFT CONTROLS SYSTEMS MONITOR PANEL STEERING TILT CONTROL NOTE LAYOUT AND LABELING MAY VARY DUE TO CUSTOMIZING OPTIONAL EQUIPMENT AND EQUIPMENT UPDATES 0 10 20 30 40 50 60 RPM X100 0 10 20 3...

Page 40: ...TIC FIRE EXTINGUISHER INDICATOR LIGHT IGNITION OVERRIDE SWITCH TRIM TAB SWITCHES SYSTEMS MONITOR PANEL STEERING TILT CONTROL NOTE LAYOUT AND LABELING MAY VARY DUE TO CUSTOMIZING OPTIONAL EQUIPMENT AND...

Page 41: ...TION BILGE BLOWERS AUTO PILOT ENGINE SYNC CRUISE 1 2 SLOW IDLE RPM ELECT ANCHOR WIPERS ON OFF INT LO MED HI WINDSHIELD WASHER VENT RUNNING SPOT LIGHT LIGHTS DIMMER OVERHEAD COCKPIT THRUSTER MAIN 24V P...

Page 42: ...T WATER TANK VENT HEAD DISCHARGE SEACOCK AIR CONDITIONER COOLING WATER PICK UP SEACOCK GENERATOR COOLING WATER PICK UP SEACOCK VACUUM OUTLET FUEL TANK VENTS WATER HEATER OVERFLOW VENT HEAD SYSTEM HOLD...

Page 43: ...es in the engine room The engine room control units are connected to hydraulic actuators The hydraulic actuators operate the gear shift and throttles on the engines REFER TO OWNER S MANUAL PACKET FOR...

Page 44: ...the ENGINE SYNC switch on the control station switch panel Optional engines come with the synchronizer provided by that engine manufacturer Refer to your Owner s Manual Packet for correct synchronize...

Page 45: ...ag and requiring more power to move through the water Hydraulic trim tabs are adjusted independently of each other enabling adjustment of bow attitude up and down as well as to correct for side to sid...

Page 46: ...STBD STERN UP PORT BOW DOWN Use short bursts of rocker switches to adjust trim tabs Pushing switches too far at once may cause sudden steering problems Adjusting one trim tab mare than the other will...

Page 47: ...ine has an alarm system QUAD GAUGE WITH SMART CRAFT FIG 2 15 2 OIL PRESSURE VOLTMETER FUEL GAUGE WATER TEMPERATURE C HOURMETER The hourmeters measure cumulative hours of operating time on the engines...

Page 48: ...e Synchronizer Display GPS Interface System Maintenance Records Generator s Critical Functions System View can be fully integrated with the boat s GPS if equipped to provide up to the minute course sp...

Page 49: ...d BIM are connected to each other by a coax cable and the BIM is continuously looking at all inputs for an alarm condition The Systems Monitor is connected directly to the 12 volt battery bank through...

Page 50: ...The Alarm Select is active only during multiple alarms For example if the engine oil pressure forward emergency pump and transmission temperature had faults at the same time the systems monitor would...

Page 51: ...Emergency Aft Emergency Pump in the Engine PUMP ALARM Room is Running AFT EMERGENCY Forward Bilge Forward of Bilge Bulk Head PUMP ALARM FORWARD BILGE Aft Bilge Aft Bilge Pump in the Engine Room PUMP A...

Page 52: ...or the equipment arrangement that existed at the time of the adjustment If you place different equipment or remove equipment from the vicinity of the compass you cannot rely on the compass reading The...

Page 53: ...ush ANCHOR switch on control station switch panel to the ON position Your boat is equipped with a sport spoiler If you opt to install additional equipment on the spoiler or optional hard top it then b...

Page 54: ...52 Sundancer 525 Sundancer 2 22 SECTION 2 GENERAL BOAT ARRANGEMENT THIS PAGE LEFT INTENTIONALLYBLANK...

Page 55: ...ines Fenders and Anchor Ready for use 5 Float Plan shared with friend or relative not on trip 6 Navigation Charts Available for trip BOAT SYSTEMS 1 Equipment Make sure all equipment is stored properly...

Page 56: ...e perpendicular to hose 3 RETURNING TO PORT GENERAL 1 Passengers crew Instructed in duties for line handling 2 Lines fenders and anchor Ready for use BOAT SYSTEMS 1 Anchor Light ON if necessary 2 Bilg...

Page 57: ...ne s hourly fuel usage As a fuel gauge backup check deduct the average hourly fuel usage from fuel tank capacity Observe the Rule of Thirds one third fuel for trip out one third for return and one thi...

Page 58: ...ng passengers It is critical that all passengers be seated in the designated seating areas and holding on to prevent falling overboard or getting knocked about in the boat at all times when the boat i...

Page 59: ...ool for two 2 minutes This will also allow the batteries to recover between starting attempts Once engine has started and sufficient oil pressure is achieved alarm buzzer will stop Important Check eng...

Page 60: ...e provide two adjustable engine speeds The cruise control can be used to run the engine s at the optimal cruise rpm or trolling rpm CRUISE 1 has a default setting of 2100 rpm CRUISE 2 has a default se...

Page 61: ...r your yacht may be equipped with electric or hydraulic throttle control s There are different functions and operating and maintenance instructions which must be followed Read and understand the infor...

Page 62: ...ear shift controls to NEUTRAL position 3 Secure mooring lines 4 Idle for five 5 minutes to cool the engines 5 Switch momentary start switch or ignition key to OFF position 6 Turn battery switches OFF...

Page 63: ...e Turning the steering wheel left or right makes the system go from standby into operating mode and move the steering cylinder accordingly In the event of a power source failure hydraulic oil from the...

Page 64: ...cket Generator abuse or improper maintenance may adversely affect claims made under generator manufacturer separate warranty Remote control switches are located on the main distribution panel or local...

Page 65: ...GED STOVE FWD AIR CONDITIONER WATER HEATER AFT AIR CONDITIONER BRIDGE COCKPIT AIR CONDITIONER ACCESSORY SALON AIR CONDITIONER 1 SALON AIR CONDITIONER 2 ACCESSORY GALLEY SYSTEMS PORT SYSTEMS BATTERY CH...

Page 66: ...breaker panel on the forward engine room bulkhead CABLEMASTER FIG 3 12 1 FIG 3 12 2 FIG 3 12 3 CABLE MASTER IN OUT SWITCH INSIDE LOCKER CABLE MASTER SHORE POWER CABLE 2 Press the control switch to th...

Page 67: ...o of the rode length to the vertical distance from the bow to the sea floor TRIPLINE ARRANGEMENT FIG 3 13 3 ANCHORING FIG 3 13 2 BOW HEIGHT WATER DEPTH ANCHOR RODE FLOAT TRIPLINE RODE Scope Rode Lengt...

Page 68: ...port bow locker see Fig 3 16 3 to hose down the chain in the locker after haul in D SETTING ANCHOR There is no best way to set an anchor Experiment to see how your anchor performs One method is to tur...

Page 69: ...station switch panel must be ON Keep hands feet hair and loose clothing clear of moving parts Entanglement may cause severe bodily injury i e lose of fingers or toes WARNING A TO OPERATE FROM THE HEL...

Page 70: ...esidue build up Using the emergency handle unscrew the clutch nut by turning the handle counterclockwise Remove the drum upper cone chain wheel and lower cone Wash down with fresh water and remove any...

Page 71: ...bow slowly to port and starboard The bow thruster motor is equipped with an internal thermally activated breaker The thermal breaker protects the motor from overheating When the thermal breaker is act...

Page 72: ...52 Sundancer 525 Sundancer 3 18 SECTION 3 USING YOUR BOAT THIS PAGE WAS LEFT INTENTIONALLYBLANK...

Page 73: ...osition the pump is activated when there is enough water in the bilge to raise the float switch to its highest position and deactivated when the water recedes The pumps should NOT be left in the MANUA...

Page 74: ...ted on the forward component board in the engine room See Fig 6 5 1 MAINTENANCE Frequently inspect the area under the float switches to ensure they are free from debris and gummy bilge oil To clean so...

Page 75: ...in DC breaker panel in the port side aft bilge area to ensure that they have not tripped D ION BILGE BLOWERS AU PIL PORT STBD WAIT TO START WAIT TO START ENGINE MAINT ENGINE MAINT STOP ENGINE STOP ENG...

Page 76: ...nce program consists of proper lubrication cleaning of fuel filters fuel lines and air filters When washing down or at any other time take care that water does not enter the air inlets Water entering...

Page 77: ...he unit and perhaps breakage Marine reverse gears are hydraulically operated thereby making it imperative to periodically maintain and check oil level If the correct oil level is not maintained slippa...

Page 78: ...th throttle and shift connections Cap off hoses 8 ENGINE EXHAUST SYSTEM The exhaust system on Sea Ray boats with inboard engines is designed so that water from the raw water cooling system enters the...

Page 79: ...ory after transit and after the boat has been in the water a few days the alignment should be rechecked The shaft coupling is the connecting point between the shaft and the engine and the alignment sh...

Page 80: ...t the first unit to be serviced Turn the valve to the open position in line with valve body 3 Turn the pump on switch position indicates the direction of flow and pump the old oil into containers to b...

Page 81: ...AND CORRECTIONS While often called cavitation ventilation is really a different effect At times when a boat enters or leaves a sharp turn the propeller seems to slip and lose thrust and the engine may...

Page 82: ...When removing or replacing propellers be sure to install the correct propeller on the correct drive PROPELLER INSTALLATION For proper rotation the installation of propellers on inboard engine boats re...

Page 83: ...contact is made Step 5 Final Installation apply a light coat of Never Seize to the shaft taper Set the propeller on the shaft with the keyensuring that the propeller is in full contact and in the prop...

Page 84: ...NUT KEY B SHAFTS The shaft coupling is the connecting point between the shaft and the transmission engine Figure 4 12 2 The alignment should be set at a maximum of 005 0 13 mm A slight misalignment wi...

Page 85: ...o the shaft just forward of the new lip seal with the small diameter facing aft Leave the screws loose enough that the housing can move along the shaft The Carrier Seal Kit housing is now ready to be...

Page 86: ...ing is inserted to minimize wear and protect the shaft where it passes through the strut hub During lay up periods squirt castor oil into this bearing to keep it from freezing to the shaft Never use m...

Page 87: ...ically To close turn the handle against water flow horizontally The strainers should be inspected frequently and cleaned out when plugged If operation of the air conditioning is excessive it is import...

Page 88: ...and starboard rudders Check that rudder arms are tight and free of play Ensure that fluid resevoir is up to level and filter is clean Sea Ray recommends Sea Star hydraulic steering fluid or Dextron 3...

Page 89: ...dancer 4 17 SECTION 4 BILGE UNDERWATER GEAR ENGINE ROOM LAYOUT WITH STANDARD V DRIVE ENGINE FIG 4 17 1 P R Q T S U J L K N M O B A D C F E H G V W X Y Z FF GG EE DD CC BB AA I HH I I JJ KK LL MM 17 EN...

Page 90: ...Swim Platform Pump Option CC Head System Overboard Discharge Pump Macerator Option DD Head System Overboard Discharge Seacock Option EE Isolation Transformer Shore Power System FF Mounting Board Port...

Page 91: ...y of 280 gallons 1 059 8 liters each for a total capacity of 560 gallons 2 119 6 literes The fuel fill inlets are located on the port and starboard deck walkways Both tanks can be fueled from either s...

Page 92: ...other fuel tank for generator periodically for even weight distribution The generator crossover fuel board is located in the cockpit under the forward starboard bench seat PORT STBD FWD 2 FUEL RECOMME...

Page 93: ...BOARD VIEW FIG 5 3 2 STBD TANK VENT STARBOARD TANK FUEL FILL STARBOARD TANK FUEL FILL PORT TANK FUEL FILL PORT TANK VENT STBD TANK VENT PORT ENGINE FEED GENERATOR STBD ENGINE FUEL FILTERS ENGINE ROOM...

Page 94: ...ur Sea Ray to help keep the fuel as clean as possible Primary fuel filters are the Racor water separating fuel filters installed on the aft engine room bulkhead starboard side see Fig 5 4 1 The second...

Page 95: ...er with clean fuel 5 Replace the lid and tighten the lid T handle by hand only Do not overtighten Replace the filter element at regular intervals or if a power loss is detected B TO REPLACE THE FILTER...

Page 96: ...Sniff test if fuel fumes remain operate blowers until fumes are gone Fuel tank secure filler cap Spills wipe dispose of rags ashore 6 FUELING PRECAUTIONS Certain precautions must be carefully and comp...

Page 97: ...TOR BATTERY Never use an open flame in the battery storage area Avoid striking sparks near the batteries A battery will explode if a flame or spark ignites the free hydrogen given off during charging...

Page 98: ...summer and hot zones The fluid level must be between the lower and the upper markings Only replenish with distilled water Do not use metal funnels Coat battery terminal clamps with silicone grease Ke...

Page 99: ...6 6 1 is located in the engine room on the forward equipment board The panel contains breakers for various equipment plus the control switches for the 12VDC battery solenoids The bilge pump emergency...

Page 100: ...EL FIG 6 4 1 NOTE Panel layout and labeling are subject to variance due to customized optional accessories and equipment upgrades 12Volt DC Breakers Amperage Cabin Main 60 Engine Ignition 15 Cable Mas...

Page 101: ...T JUNCTION BOX ENGINE ROOM 120V RECEPTACLE GFI SYSTEMS MONITOR MAIN DC BREAKER DISTRIBUTION PANEL DC MAIN DISTRIBUTION PANEL ENCLOSURE AIR CONDITIONER WATER STRAINER MAIN DC BREAKER DISTRIBUTION PANEL...

Page 102: ...FUSE HOLDER PORT 12VDC BATTERY SOLENOID STBD 12VDC BATTERY SOLENOID CABIN MAIN TERMINAL STUD NOTE PANEL SHOWN WITH COVER REMOVED EMERGENCY START SOLENOID GENERATOR MAIN SOLENOID BATTERY CHARGER TERMIN...

Page 103: ...ker panel is located behind the kick panel door below the steering wheel In the event one of the breakers trip determine and correct the fault then reset by depressing the tripped breaker PANEL IS LOC...

Page 104: ...SCHARGE VALVES GENERATOR ON START PREHEAT STOP PRIME SEE OWNERS MANUAL FOR OPERATING INSTRUCTIONS CAUTION ENERGIZE DE ENERGIZE PORT GEN STBD IF SWITCH IS TURNED OFF WHILE ENGINE IS RUNNING ALTERNATOR...

Page 105: ...st in starting Use the emergency start system when the charge of one bank of batteries is insufficient to start its corresponding engine To engage the engine emergency start system start whichever eng...

Page 106: ...e electronics fuse block at the control station CONTROL STATION COMPONENT BOARD ACCESS THROUGH LOWER KICK PANEL DOOR FIG 6 10 1 GPS SEA RAY NAVIGATOR POWER SUPPLY 123 123 123 123 123 MARINE VHF RADIO...

Page 107: ...uch as a clean cloth or gloves when handling or disposing of all Xelogen cycle bulbs Wear eye protection Turn power off when installing or before removing lamp Allow lamp to cool before removal Remove...

Page 108: ...ble constant power source XELOGEN LIGHTING CONVERTERS TRANSFORMERS FIG 6 12 1 GALLEY TRANSFORMER SALON TRANSFORMER BEHIND TV FOR ACCESS REMOVE TV 120VACTO 12VAC STEP DOWN TRANSFORMER 15 LIGHTING Your...

Page 109: ...IGHT STERN NAV LIGHT BULB REPLACEMENT FUSETYPEBULB 12V10WPERKO 70 0 C BILGE LIGHT BULB REPLACEMENT 12V FLOURESENT IN THE ENGINE COMPARTMENT E BOW NAV LIGHT BULB REPLACEMENT BULB GE2641L 12VR10W A A A...

Page 110: ...1 AFT STORAGE LIGHT BULB REPLACEMENT FUSETYPEBULB 12864 12V5W D LIGHTING LAYOUT CONTINUED SWIVEL LIGHT BULB REPLACEMENT XELOGEN 12V 10W BI PRONG B A B D A A B A A A C ROUND LIGHT A BULB REPLACEMENT XE...

Page 111: ...R VENT GFI RECEPTACLE IN CABINET RECEPTACLE TELEPHONE RECEPTACLE INSIDE CABINET FIG 6 15 1 FWD FLOOR LIGHTS SALON LIGHTS FWD SWIVEL LIGHTS HEAD LIGHTS HOLDING TANK LEVEL INDICATOR LIGHTS STBD STROOM L...

Page 112: ...TION 18 AC SYSTEM The 52 DA s AC standard electrical system operates on a 240V 50 amp shore power system Take time to become familiar with the Main Distribution Panel in the port salon NOTE Actual usa...

Page 113: ...components installed on the boat 2 Monitors the incoming voltage and alarms to warn you that the shore voltage has dropped to a level outside the boosting range It will automatically shut down under...

Page 114: ...and how the power is distributed to the different voltage equipment and accessories To access the shore power cable s become familiar with the instructions in Section 3 Using Your Boat page 3 12 for...

Page 115: ...rgize the 240 volt side of the AC MDP F SHORE POWER HOOKUP INT L The 220 volt main distribution panel distributes the required voltage for all the boat s AC equipment and accessories It is important t...

Page 116: ...3 UsingYourBoat page 3 8 or in your generator owner s manual 2 Once the generator is started slide upper source selector to the right to expose the two 2 breakers marked GENERATOR and push the two 2 b...

Page 117: ...BD SYSTEMS AFT SYSTEMS MICROWAVE REFRIGERATOR FREEZER WASHER DRYER ACCESSORY 21 AC MAIN DISTRIBUTION PANEL CONTROLS FUNCTIONS The following main distribution panel descriptions are based on standard c...

Page 118: ...atteries are fully charged and no load is present the ammeter will read near zero To verify that the charger is functioning properly turn on lights or other load The ammeter should register an increas...

Page 119: ...e still providing protection from shock hazards Please read and understand the CAUTION block for GFI receptacles The GFI receptacle is designed to protect people from the line to ground shock hazards...

Page 120: ...he boat or at the slip or mooring If zinc anodes do not need replacing after one year they may not be providing proper protection Loose anodes or low grade zinc may be the problem DO NOT PAINT BETWEEN...

Page 121: ...ear etc in the boat are connected to the zinc anode by the green bonding wire Electrolysis can also be caused by stray currents due to a fault in an electrical item even though correctly grounded Sea...

Page 122: ...52 Sundancer 525 Sundancer 6 26 SECTION 6 ELECTRICAL SYSTEM THISPAGELEFTINTENTIONALLYBLANK...

Page 123: ...6 27 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer DC WIRING SCHEMATICS DRAWING NO 09 601 REV 3 1 OF 4 FIG 6 27 1...

Page 124: ...52 Sundancer 525 Sundancer 6 28 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED DC WIRING SCHEMATICS DRAWING NO 09 601 REV 3 2 OF 4 FIG 6 28 1...

Page 125: ...6 29 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer DC WIRING SCHEMATICS DRAWING NO 09 601 REV 3 3 OF 4 FIG 6 29 1...

Page 126: ...52 Sundancer 525 Sundancer 6 30 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED DC WIRING SCHEMATICS DRAWING NO 09 601 REV 4 4 OF 4 FIG 6 30 1...

Page 127: ...6 31 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer CABIN DC WIRING SCHEMATIC DRAWING NO 09 602 REV 1 1 OF 2 FIG 6 31 1...

Page 128: ...52 Sundancer 525 Sundancer 6 32 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED CABIN DC WIRING SCHEMATIC DRAWING NO 09 602 REV 3 2 OF 2 FIG 6 32 1...

Page 129: ...6 33 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer MAIN NEGATIVE GROUNDING AND BONDING SCHEMATIC DRAWING NO 09 603 REV 2 FIG 6 33 1...

Page 130: ...52 Sundancer 525 Sundancer 6 34 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED ENGINE HARNESS SCHEMATIC CUMMINS QSM 11 WITH SMART CRAFT DRAWING NO 09 605 FIG 6 34 1...

Page 131: ...6 35 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer MAN ENGINE HARNESS SCHEMATIC OPTIONAL DRAWING NO 09 607 FIG 6 35 1...

Page 132: ...52 Sundancer 525 Sundancer 6 36 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED REXROTH CONTROL 1 OF 2 DRAWING NO 09 608 FIG 6 36 1 REXROTH CONTROL 2 OF 2 DRAWING NO 09 608 FIG 6 36 2...

Page 133: ...6 37 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer CABLE MASTER REMOTE SCHEMATIC DRAWING NO 09 609 FIG 6 37 1...

Page 134: ...52 Sundancer 525 Sundancer 6 38 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED SYSTEMS MONITOR SCHEMATIC DRAWING NO 09 611 FIG 6 38 1 STOVE TOP SWITCH SCHEMATIC DRAWING NO 09 613 FIG 6 38 2...

Page 135: ...ECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer WINDLASS SCHEMATIC LOFRANS PROGRESS 2 DRAWING NO 09 616 FIG 6 39 2 WINDLASS SCHEMATIC LOFRANS PROGRESS 2 DRAWING NO 09 615 REV...

Page 136: ...Sundancer 525 Sundancer 6 40 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED STEREO WIRING SCHEMATIC DRAWING NO 09 617 REV 4 FIG 6 40 1 SWATELLITE STEREO SYSTEM BOSE DRAWING NO 09 618 FIG 6 40...

Page 137: ...6 41 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer BOSE SYSTEM WIRING DIAGRAM DRAWING NO 09 619 REV 1 FIG 6 41 1...

Page 138: ...52 Sundancer 525 Sundancer 6 42 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED TVAND STEREO COAXIAL SCHEMATIC DRAWING NO 09 620 1 OF 2 FIG 6 42 1...

Page 139: ...6 43 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer TV AND STEREO COAXIAL SCHEMATIC WITH SATELLITE OPTION DRAWING NO 09 620 2 OF 2 FIG 6 43 1...

Page 140: ...52 Sundancer 525 Sundancer 6 44 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED DSS OPTION DIGITAL AUDIO MODULATOR DRAWING NO 09 621 FIG 6 44 1...

Page 141: ...6 45 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer BOW THRUSTER SCHEMATIC MAX POWER SERIES 125 DRAWING NO 09 622 FIG 6 45 1...

Page 142: ...52 Sundancer 525 Sundancer 6 46 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED GENERATOR SCHEMATIC ONAN DIESEL DRAWING NO 09 624 FIG 6 46 1...

Page 143: ...6 47 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer GENERATOR HIGH VOLTAGE WIRING DIAGRAM ONAN DRAWING NO 09 625 FIG 6 47 1...

Page 144: ...52 Sundancer 525 Sundancer 6 48 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED HYDRAULIC SWIM PLATFORM SCHEMATIC OPTIONAL DRAWING NO 09 626 FIG 6 48 1...

Page 145: ...6 49 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer AC WIRING SCHEMATIC 240 VOLT AC DRAWING NO 09 631 1 OF 2 FIG 6 49 1...

Page 146: ...52 Sundancer 525 Sundancer 6 50 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED AC WIRING SCHEMATIC 240 VOLT AC DRAWING NO 09 631 2 OF 2 FIG 6 50 1...

Page 147: ...6 51 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer AC WIRING SCHEMATIC 220 50 DRAWING NO 09 633 1 OF 2 FIG 6 51 1...

Page 148: ...52 Sundancer 525 Sundancer 6 52 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED AC WIRING SCHEMATIC 220 50 DRAWING NO 09 633 2 OF 2 FIG 6 52 1...

Page 149: ...RICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer EUROPEAN GFCI RCD COMPONENTS DIAGRAM DRAWING NO 09 638 1 OF 2 FIG 6 53 1 EUROPEAN GFCI RCD COMPONENTS DIAGRAM DRAWING NO 09 638 2...

Page 150: ...52 Sundancer 525 Sundancer 6 54 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED AC SYSTEM WIRING DIAGRAM INTERNATIONAL OPTION DRAWING NO 09 640 REV 1 1 OF 2 FIG 6 54 1...

Page 151: ...6 55 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer AC SYSTEM WIRING DIAGRAM DRAWING NO 09 640 REV 1 2 OF 2 FIG 6 55 1...

Page 152: ...52 Sundancer 525 Sundancer 6 56 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED SMART CRAFT SYSTEM DIAGRAM CUMMINS QSM II DRAWING NO 09 701 FIG 6 56 1...

Page 153: ...6 57 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer SEA RAY NAVIGATOR INTERCONNECT DIAGRAM DRAWING NO 09 704 FIG 6 57 1...

Page 154: ...52 Sundancer 525 Sundancer 6 58 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED SEA RAY NAVIGATOR INTERCONNECT DIAGRAM DRAWING NO 09 705 FIG 6 58 1...

Page 155: ...6 59 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer SEA RAY NAVIGATOR INTERCONNECT DIAGRAM DRAWING NO 09 707 FIG 6 59 1...

Page 156: ...52 Sundancer 525 Sundancer 6 60 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED INTERCONNECT DIAGRAM DRAWING NO 09 730 FIG 6 60 1...

Page 157: ...6 61 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer 230 VHF INTERCONNECT DIAGRAM DRAWING NO 09 750 FIG 6 61 1...

Page 158: ...ndancer 525 Sundancer 6 62 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED BILGE WIRING INSTALLATION DRAWING NO 09 801 1 OF 2 FIG 6 62 1 BILGE WIRING INSTALLATION DRAWING NO 09 801 2 OF 2 FIG 6...

Page 159: ...6 63 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer CABIN HARNESS INSTALLATION DRAWING NO 09 820 5 REV 2 FIG 6 63 2...

Page 160: ...525 Sundancer 6 64 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED CABIN HARNESS INSTALLATION DRAWING NO 09 826 REV 2 1 OF 3 FIG 6 64 1 CABIN HARNESS INSTALLATION DRAWING NO 09 826 REV 3 2 OF...

Page 161: ...LECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer CABIN HARNESS INSTALLATION DRAWING NO 09 826 3 OF 3 FIG 6 65 1 MASTE STATEROOM HEAD HARNESS INSTALLATION DRAWING NO 09 834 FI...

Page 162: ...525 Sundancer 6 66 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED GUEST HEAD HARNESS INSTALLATION DRAWING NO 09 836 FIG 6 66 1 FWD PORT COCKPIT HARNESS INSTALLATION DRAWING NO 09 846 1 OF 2 FI...

Page 163: ...6 67 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer PORT COCKPIT HARNESS INSTALLATION DRAWING NO 09 846 REV 2 2 OF 2 FIG 6 67 1 FWD...

Page 164: ...52 Sundancer 525 Sundancer 6 68 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED STARBOARD COCKPIT HARNESS INSTALLATION DRAWING NO 09 849 FIG 6 68 1...

Page 165: ...6 69 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED 52 Sundancer 525 Sundancer LIGHTING SWITCH RECEPTACLE LAYOUT DRAWING NO 09 500 1 OF 2 FIG 6 69 1...

Page 166: ...52 Sundancer 525 Sundancer 6 70 AC DC ELECTRICAL SCHEMATICS WIRING HARNESSES CONTINUED LIGHTING SWITCH RECEPTACLE LAYOUT DRAWING NO 09 500 2 OF 2 FIG 6 70 1...

Page 167: ...and the CO monitor information and operating instructions It is extremely important that you become familiar with the CO monitor and its functions CARBON MONOXIDE MONITOR FIG 7 1 1 POWER INDICATOR DAN...

Page 168: ...ard end of the starboard sofa Both units operate on one control panel Thecontrol panel is located to the right of the helm seat The removable air filter is located on the face of each unit The system...

Page 169: ...R PUMP RELAY circuit breaker on the main AC distribution panel Turn ON each A C UNIT circuit breaker located on the same panel 3 Refer to air conditioner owner s manual in the owner s packet for instr...

Page 170: ...m has not been used for some time or if you suspect that it has been contaminated then it should be sanitized Your marine dealer may have a water treatment additive that can be used to sanitize the sy...

Page 171: ...m water lines close faucets 5 Shutting off the last faucet should cause the pump to shut off WATER SYSTEM INSTALLATION 1 OF 3 FIG 7 5 1 WATER TANK UNDER AFT SALON FLOOR HATCH WATER HEATER VENT WATER T...

Page 172: ...ER LINE ROUTING FIG 7 6 2 ROPE LOCKER SPIGOT GALLEY FAUCET FRESH WATER WASHDOWN SPIGOT DOCKSIDE WATER PICK UP TO WINDSHIELD WASHER WINDSHIELD WASHER ELECTRIC VALVE TO WINDSHIELD WASHER WINDSHIELD WASH...

Page 173: ...ER 16 TO TRANSOM SHOWER 17 TO WASHING MACHINE 18 TO GUEST HEAD SINK 19 TO MASTER HEAD SINK 20 TO GALLEY SINK 19 20 C WINTERIZING THE WATER SYSTEM For winterizing the water system refer to Section 8 Wi...

Page 174: ...G 7 8 4 E WATER PUMP FILTERS WATER PUMP The fresh water system pump and filters are located below the salon floor hatch Figure 7 5 1 and 7 7 1 The pump is turned on by the FRESH WATER PUMP breaker on...

Page 175: ...O OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION Make certain the hot water lines are air free indicating the water heater is full Damage will occur to water heater if it is not full...

Page 176: ...comes with a 12 foot hose and a strap for storage when not in use The cockpit spigot is located in the port side transom locker The rope chain locker spigot is accessible through the starboard bow de...

Page 177: ...t should be turned OFF when not in use The hot and cold water shutoff valves are located on the water manifold which is located under the salon floor hatch COCKPIT SHOWER FIG 7 11 2 J COCKPIT SHOWER T...

Page 178: ...to this regulation or in rivers not capable of navigation by interstate vessel traffic subject to this regulation marine sanitation devices certified by the U S Coast Guard installed on all vessels s...

Page 179: ...EROOM TOILET TO MASTER STATEROOM TOILET VACUUM GENERATOR ENGINE ROOM FORWARD BULKHEAD VACUUM GENERATOR The holding tank can also be emptied by the optional macerator See MACERATOR DISCHARGE PUMP page...

Page 180: ...tion Panel will be lighted when the macerator is operational If the light is not lighted it is visual confirmation the macerator seacock is closed and that the macerator cannot This boat may be equipp...

Page 181: ...r to the Owner s Manual Packet to find individual instructions for the equipment installed on your boat REFER TO OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION A TV SIGNAL SELECTOR Th...

Page 182: ...inment center Note The power source and breaker protection for the stereo memory is on the main DC breaker panel in the engine room Power to stereo memory is maintained even if the battery switch is o...

Page 183: ...T WET BAR The cockpit wet bar consists of Standard Sink and Faucet Trash Can Ice Maker Option Refrigerator Dual Voltage 120V 12V COCKPIT ICEMAKER COCKPIT WETBAR SINK FAUCET TRASH RECEPTACLE COCKPIT AI...

Page 184: ...MMEDIATELY OPEN THE ENGINE COMPARTMENT THIS FEEDS OXYGENTOTHE FIRE AND FLASHBACK COULD OCCUR AUTOMATIC FIRE EXTINGUISHER INDICATOR OVERRIDE MANUAL FIRE EXTINGUISHING SYSTEM FIG 7 18 1 CHARGE DISCHARGE...

Page 185: ...STALLED SAFETY PIN The safety pin located at the neck of the extinguisher bottle Figure 7 20 1 in the engine room is for shipping and transfer of the bottle only The pin MUST be removed in order to ma...

Page 186: ...transom locker Figure 7 21 1 A TO OPERATE SWIM PLATFORM REMOTE Plug the remote into the remote power plug switch on the remote actuation switch and operate the swim platform by depressing the desired...

Page 187: ...bution panel REFER TO OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION Do not cover refrigerator freezer vents CAUTION 13 POWER VENTILATION SYSTEM The power ventilation system removes s...

Page 188: ...OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION 16 STOVE MICROWAVE A ELECTRIC STOVE The 120 volt STOVE breaker on the AC main distribution panel supplies power to the stove and must be...

Page 189: ...ANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION 18 CANVAS It is recommended that you read Section 1 Safety pages 1 3 thru 1 4 and understand the effects of exhaust emissions A CARE MAINTENANCE...

Page 190: ...tinually up dating software and systems Some features may still be under development Refer to the SRN owner s manual in the boat s owner s packet for all SRN operating instructions To turn ON the SRN...

Page 191: ...ED UNDER HELM SRN POWER SWITCH PARALLEL EXTENSION CABLE FOR CD ROM DRIVE CONNECTION SEA RAY NAVIGATOR SRN TOUCH SCREEN MONITOR CPU BACK VIEW USB EXTENSION CABLE FOR KEY BOARD FOR TECHNICIAN USE DEPTH...

Page 192: ...52 Sundancer 525 Sundancer 7 26 SECTION 7 ACCESSORIES OPTIONS THIS PAGE INTENTIONALLYLEFTBLANK...

Page 193: ...ATE ENGINE MAKE MODEL SERIAL NUMBER PORT STARBOARD GEAR MAKE REDUCTION RATIO SERIAL NUMBER PORT STARBOARD PROPELLER SIZE PORT STARBOARD PART NUMBER PORT STARBOARD SHAFT SIZE DIAMETER X LENGTH MATERIAL...

Page 194: ...E TRANSMISSION FLUID CLEAN CRANKCASE VENTILATING SYSTEM CLEAN TRANSMISSION OIL STRAINER SCREEN CHECK COOLING SYSTEM HOSES CONNEC TIONS FOR LEAKS WITH ENGINES RUNNING TIGHTEN ENGINE MOUNT FASTENERS CHE...

Page 195: ...ING FUEL FILTER CHECK SHAFT LOG STRONG SEAL CHECK RUDDER PACKING TIGHTEN FOR NO LEAKS INSPECT CLEVIS PIN ON RUDDER TIE BAR LUBRICATE RUDDER SHAFT LUBRICATE THROTTLE SHIFT LINKAGE PIVOT POINTS CHECK BA...

Page 196: ...MANUAL FOR DETAILED INFORMATION ON PREPARING FOR STORAGE 3 WINTERIZATION CHECKLIST FOR BOATS STORED ON LAND A BOAT STORAGE Store boat in a bow high attitude Remove hull drain plug Pour one 1 pint half...

Page 197: ...tillate additive such as Stabil or Racor RX1000 This will help assimilate water in the fuel and prevent freezing problems Fill fuel tanks with the treated fuel Run engines for ten minutes to ensure th...

Page 198: ...Check the hose clamps for tightness 3 Make sure the rudder clevis pins on each side of the tie bars are in and safety wired 4 Check all strut fastenings and thru hull fastenings 5 Test the navigation...

Page 199: ...ls BOAT SYSTEMS 1 Bilge Pumps Working Discharge any appreciable amounts of water overboard 2 Blowers Working Sniff the bilge engine compartment for fuel odor 3 Navigation Lights Working Have spare bul...

Page 200: ...Alarm Test Should sound after a few seconds 4 Gear Shift Throttle Controls In NEUTRAL and IDLE positions STARTING THE ENGINE 1 Gearshift Throttle Controls Shift in NEUTRAL Refer to your Engine Owner...

Page 201: ...ine Gauges Continually monitor 3 Engine Operation Check idle and shift Listen for abnormal noises and visually check the engine compartment while underway D RETURNING TO PORT GENERAL 1 Passengers Crew...

Page 202: ...ers in place lines tied securely to dock BOAT SYSTEMS 1 Seacocks Closed handle perpendicular to hose 2 Helm Switch Panel All switches in the OFF position 3 Gearshift Throttle Controls In the NEUTRAL a...

Page 203: ...time the genera tor Is running 3 Depress PREHEAT Preheat time should not exceed 30 seconds 4 Depress START Switch Depress until generator starts 5 When the Generator Starts Release the START switch o...

Page 204: ...IST Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness and proper working condition Use the area below to list any equipment and the proper opera...

Page 205: ...SECTION 8 SERVICE INFORMATION 8 MAINTENANCE LOG Follow the recommended maintenance listed on pages 2 3 of this section and keep a record of this and ALL maintenance performed on your boat Date Mainte...

Page 206: ...ECTION 8 SERVICE INFORMATION MAINTENANCE LOG CONT D Follow the recommended maintenance listed on pages 2 3 of this section and keep a record of this and ALL maintenance performed on your boat Date Mai...

Page 207: ...equate protection NOTE For colored gelcoats it is important to follow waxing recommendations in order to maintain the luster of the gelcoat A ABOUT COLORED GELCOATS Colored hulls add a beautiful contr...

Page 208: ...riginal gelcoat B PERMANENTLY MOORED OR DOCKED BOATS Boats should be rotated in a slip as often as they are waxed This will eliminate too much ultra violet exposure and degradation to occur on only on...

Page 209: ...gine operator s manual for engine maintenance details Wipe off engine to remove accumulated dust and grease If a solvent is used make sure it is nonflammable Go over the entire engine and tighten nuts...

Page 210: ...be cleaned regularly before substances such as dirt pollen etc are allowed to accumulate on and become embedded in the fabric The fabric can be cleaned without being removed from the installation Simp...

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