Sea Ray 390 Sundancer Owner'S Manual Download

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8.3

ECTION

8 • R

EQUIRED

NSPECTION

, S

ERVICE

AND

AINTENANCE

390 Sundancer

(

425 Sundancer

)

2. U

SEFUL

ERVICE

NFORMATION

OWNER

HOME PORT

BOAT NAME

REGISTRATION NUMBER

STATE

HULL SERIAL NUMBER

WARRANTY REGISTRATION DATE

ENGINE MAKE & MODEL

SERIAL NUMBER PORT

STARBOARD

GEAR MAKE & REDUCTION RATIO

SERIAL NUMBER PORT

STARBOARD

PROPELLER SIZE PORT

STARBOARD

PART NUMBER PORT

STARBOARD

SHAFT SIZE (DIAMETER X LENGTH)

MATERIAL

FUEL CAPACITY PORT TANK

STARBOARD

WATER CAPACITY

KEY NUMBER, IGNITION

DOOR

SELLING DEALER

CITY & STATE

LENGTH

BEAM

DRAFT

VERTICAL CLEARANCE

ESTIMATED WEIGHT

GENERATOR SERIAL #

MODEL #

KILOWATTS

Summary of Contents for 390 Sundancer

Page 1: ...ing you about your responsibilities as a boat owner operator Original Equipment Manufacturer OEM Information This section of your Owner s Manual Packet contains information from the manufacturers of e...

Page 2: ...390 Sundancer 425 Sundancer ii THIS PAGE LEFT INTENTIONALLY BLANK...

Page 3: ...U S Foundation at 1 800 336 2628 Outside of North America contact your boat dealer and or your governmental boating agency for assistance A book that provides a comprehensive background in boating is...

Page 4: ...nufacturers boat dealers marinas repair yards and component suppliers in areas of legislation environmental concerns marine business growth and state and federal government agency interaction The thir...

Page 5: ...rvice department resolve the matter for you 2 If a problem arises that has not been resolved to your satisfaction by your dealer contact Sea Ray Boats at 1 800 SRBOATS and the appropriate customer ser...

Page 6: ...t cover engines stern drives controls propellers batteries trailers or other equipment or accessories carrying their own individual warranties nor does the Limited Warranty cover engines parts or acce...

Page 7: ...isions and Leaking 1 12 F Grounding 1 13 G Propulsion Control or Steering Failure 1 13 16 Safety Hotlines 1 13 17 International Requirements 1 13 18 Nautical Terms 1 14 19 Environmental Considerations...

Page 8: ...4 BILGE AND UNDERWATER GEAR 1 Bilge 4 1 A Fuel Oil Spillage 4 1 2 Bilge Pumps 4 1 A Manual Bilge Pump CE Option 4 2 3 Bilge Blowers 4 2 4 Engines 4 3 5 Engine Gauge Package 4 3 6 Fresh Water Cooling S...

Page 9: ...7 1 3 Air Conditioning Heating 7 1 A To Start System 7 2 4 Water System 7 2 A Water Tank 7 3 B Water Pumps Filter 7 4 C Water System Pressurization 7 4 D Water Distribution Manifold 7 4 E Water Heate...

Page 10: ...Checklist 8 9 A Boarding the Boat 8 9 B Preparing to Depart and after Launching 8 10 C While Underway 8 11 D Returning to Port 8 11 E Securing the Boat 8 12 F If the Engine Does Not Start 8 12 G Oper...

Page 11: ...pecifications materials and prices of all models or to discontinue models Should changes in production models be made Sea Ray is not obligated to make similar changes or modifications to models sold p...

Page 12: ...390 Sundancer 425 Sundancer xii THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 13: ...ence Pleasurable boating however requires considerably greater skills than operating a land vehicle To obtain these skills you must Take a Coast Guard U S Power Squadron or equivalent boating safety c...

Page 14: ...ondition and not expired Store pyrotechnic signals in a well marked waterproof container in a dry location Other Your Sea Ray is equipped with the required navigation lights engine exhaust and ventila...

Page 15: ...arbon monoxide will be present if the engine and or generator exhaust systems leak insufficient fresh air is circulating where people are present and fumes move from the rear of the boat into the cock...

Page 16: ...nstrument that detects CO When there is a buildup of CO the monitor will alert the occupants by a flashing DANGER light and alarm The CO monitors are wired through a fuse block behind the DC distribut...

Page 17: ...and crew should wear them A loose PFD is often useless in an emergency The operator is responsible for instructing everyone aboard on the location and use of PFDs Size PFDs for the wearer Children re...

Page 18: ...icate how many people a boat can carry in poor weather and rough water Above idle speed all passengers must be seated on the seats provided The United States Coast Guard does not provide specific numb...

Page 19: ...d by your marine dealer It is advisable to carry an extra propeller aboard in case you damage the one in use 10 STABILITY Your boat was manufactured to specific stability and flotation standards for t...

Page 20: ...splayed on the certification plate located near the helm Do not operate your boat beyond the conditions listed for your boats rating A Ocean Wind speed above 40 knots 46 mph Wave height above 4 meters...

Page 21: ...etermine your position set a safe course slow down and alert other boats of your presence with a sound signal If a lightning storm approaches the safest action is to dock and disembark If you cannot r...

Page 22: ...down and look for swimmers or skiers when cruising in an area where there might be persons in the water B SKIING While it is unlikely that anyone would ski behind your 390 DA it is advised that you be...

Page 23: ...and skiers 15 EMERGENCY SITUATIONS Prevention is the safest approach We hope that you are never involved in an emergency situation If you are involved in an emergency situation it is imperative that...

Page 24: ...fire If the fire is in the engine compartment and you have an automatic extinguisher for the engine wait 15 minutes before opening the compartment Have a portable extinguisher ready in case the fire f...

Page 25: ...e signal for help 16 SAFETY HOTLINES The safety information in the preceding pages gives only the general areas of concern for boating safety It is not intended to be nor can it be exhaustive You must...

Page 26: ...unced gun l meeting juncture of hull and deck Hatch an opening in deck to provide access below Head toilet or toilet area in a boat Headroom vertical distance between the deck and cabin or canopy top...

Page 27: ...service to remove it Never pump contaminated bilge overboard Help protect your waters Fill tank s less than rated capacity Allow for fuel expansion B WASTE DISPOSAL Many areas prohibit overboard sewer...

Page 28: ...ELD WIPER AND WASHER ISO 28 RUNNING LIGHTS UNDER POWER ISO 22 BILGEBLOWER ISO 16 FUEL GENERAL ISO 10 EMERGENCY START SWITCH TWIN ENGINE ONLY ISO 04 TRIM TAB TRIMMING OPERATION ISO 35 SINGLE LEVER CONT...

Page 29: ...or fish parts dishwater and gray water DUNNAGE Material used to block and brace cargo and is considered a cargo associated waste DISHWATER Means the liquid residue from the manual or automatic washin...

Page 30: ...390 Sundancer 425 Sundancer 1 18 SECTION 1 SAFETY THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 31: ...extend ladder and thoroughly rinse all ladder and slide surfaces with fresh water Pay special attention to flushing any debris and salt water from the slide areas MONTHLY Examine the ladder slide gro...

Page 32: ...ORS ARE SUBJECT TO PENALITIES MRP 934539 SR 166 REPLACES SR 44 ON CE OPTION ONLY UNDER HATCH LEAKING FUEL IS A FIRE AND EZPLOSION HAZARD INSPECT SYSTEM REGULARY EXAMINE FUEL TANKS FOR LEAKS OR COR ROS...

Page 33: ...tion to avoid hazardous conditions Such issues are considered under the control of the operatror AVOID RISK OF INJURY OFR DEATH SHUT OFF ENGINE PRIOR TO USING SUNPADS SWIM PLATFORM OR BOARDING LADDER...

Page 34: ...390 Sundancer 425 Sundancer 1 22 SECTION 1 SAFETY THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 35: ...cylinders causing hydrostatic lock and resulting in possible engine failure Even a small amount of water in the engine can cause rust and is to be avoided With fiberglass boats severe gelcoat crazing...

Page 36: ...e deck Do not rest boat on underwater fittings 2 PASSENGER LOCATIONS 1 When the boat is moving all passengers must be in the cockpit area or in the cabin and must be on seating provided or if standing...

Page 37: ...NDERWAY WARNING You can be seriously injured if you stand or walk here WARNING KEEP OFF SKYLIGHT Wet decks are slippery You can be seriously injured if you slip and fall Wear slip resistant footwear s...

Page 38: ...cm 41 0 12 49m Dimensions 3 BASIC BOAT DIMENSIONS AND CLEARANCES 4 PROPULSION SYSTEM A V DRIVE ENGINES The engines on the 390DA are inboardV drive type propulsion systems The V drive system incorporat...

Page 39: ...CONTROL STATION CAPTAIN S CHAIRWITH THIGH RISE FORWARD COCKPIT SEATING REMOVABLE CUSHION STEP AFT COCKPIT SEATING STARBOARD FUEL FILL SWIM PLATFORM SWIM LADDER PULL OUT WASTE DOCKSIDE PUMP OUT TRANSO...

Page 40: ...NGING LOCKER SHOWER SALON CONVERTIBLE SOFA BED SALON TABLE SALON ENTERTAINMENT CENTER PRIVACY CURTAIN MDP PANELS GUEST STATEROOM CONVERTIBLE SOFA BUNK GUEST STATEROOM HANGING CLOSET SALON STEPS SALON...

Page 41: ...MONITOR VHF RADIO SPEAKER CERTIFICATION PLATE STORAGE INSERT MANUAL FIRE EXTINGUISHER PULL MOUSE PAD FOR SEA RAY NAVIGATOR DECK LIGHT AUTOPILOT OPTIONAL CONTROL STATION BREAKER PANEL TRIM TAB SWITCH S...

Page 42: ...50 175 100 100 80 60 18 14 12 10 E F 1 2 0 40 80 140 420 F C F C 0 0 PSI kP PSI kP 280 250 175 100 100 80 60 18 14 12 10 E F 1 2 0 40 80 140 420 CONTROL STATION GAUGE PANEL WITH SYSTEM VIEW FIG 2 8 1...

Page 43: ...4 RPM X1000 F C F C 0 0 PSI kP PSI kP 280 250 175 100 100 80 60 18 14 12 10 E F 1 2 0 40 80 140 420 0 1 2 3 4 RPM X1000 CONTROL STATION GAUGE PANEL WITH SEA RAY NAVIGATOR OPTIONAL FIG 2 9 1 C B PORT E...

Page 44: ...390 Sundancer 425 Sundancer 2 10 SECTION 2 GENERAL BOAT ARRANGEMENT CONTROL STATION SWITCH PANEL GAS FIG 2 10 1 CONTROL STATION SWITCH PANEL DIESEL OPTION FIG 2 10 2...

Page 45: ...IONAL A B C G F STARBOARD ROPE LOCKER DRAIN HORN ROPE LOCKER HATCH E D C B VANITY SINK FWD STATEROOM A C GALLEY SINK POWER VENT A J I CABIN BILGE PUMP SHOWERSUMP SALON A C MANUAL BILGE PUMP OPTIONAL B...

Page 46: ...TRANSDUCER WASTE DISCHARGE PORT ENGINE EXHAUST PORT RUDDER POST PORT ENGINE PICKUP STARBOARD ENGINE PICKUP BILGE THROUGH HULL FITTINGS FIG 2 12 1 B D J K TRIDATATRANSDUCER A C PICKUP STARBOARD SHAFT L...

Page 47: ...control For safety s sake and as a good habit to get into always put the gear selector in the NEUTRAL position and the throttle selector in the IDLE position before starting the engines There are two...

Page 48: ...his option refer to your Owner s Manual Packet for the correct operating instructions for your yacht engine synchronizers OPERATION 1 Have both engines running and advance speed slightly above idle 2...

Page 49: ...re full up in the zero position push the bottom halves of BOTH rockers for several seconds The trim tab pump is located on the aft bilge bulkhead mounted on the inside of the transom and can be access...

Page 50: ...he tachometer indicates the revolutions per minute RPM of the engine It does not indicate the speed of the boat Your Engine Operator s Manual indicates the maximum full throttle RPM at which your engi...

Page 51: ...damage First manually check the oil level If low oil level is not the cause consult your Sea Ray dealer DO NOT RESTART THE ENGINE UNTIL THE PROBLEM HAS BEEN CORRECTED Slight fluctuations in gauge rea...

Page 52: ...the OVERRIDE switch Then restart the engines F MAGNETIC COMPASS Your compass properly corrected will indicate magnetic North not true North A compass must be adjusted by a qualified person The reason...

Page 53: ...lighting of the display audible alarm and an Audible Reset Alarm Select push button switch The LCD display will read in two lines For example at normal operation it will read SEA RAY BOATS ALL SYSTEMS...

Page 54: ...the port and starboard START RUN switches Without starting the engines push the START RUN switches to the RUN position The Display Control Monitor DCM will display SEA RAY BOATS ALL SYSTEMS NORMAL NOT...

Page 55: ...ning FORWARD BILGE Aft Bilge Aft Bilge Pump in the Engine Room PUMP ALARM is Running AFT BILGE Oil Pressure Engine Oil Pressure Too Low PORT OR STBD ENGINE ALARM OIL PRESSURE Water Temperature Engine...

Page 56: ...onal on others or may not be available on some models based on engine and system configuration REFER TO THE SMARTCRAFT SYSTEM VIEW OWNER S MANUAL IN THE OWNER S PACKET FOR ALL SMARTCRAFT OPERATING INS...

Page 57: ...e where other boats can approach yours you must display your anchor light a white light that can be seen from all possible directions i e 360 degrees Read the Federal Requirements and Safety Tips for...

Page 58: ...PS SALON OVERHEAD SALON SOFA OVERHEAD GFI POWER VENT WASTE INDICATOR HEAD A H I K J SWITCHES RECEPTACLES FIG 2 24 1 SMXtr 68 INSIDE OUTSIDE TEMP OFF COOL HEAT COOL HEAT FAN SLOW FAST MANUAL DOWN UP SE...

Page 59: ...UUM INLET AFTSTATEROOM AFT BUNK LIGHTS CO MONITOR 12 VOLT RECEPTACLE POWER VENT FUSE GALLEY 120 VOLT RECEPTACLE STORAGE RELEASE MASTER STATEROOM MASTER STATEROOM BUNK ACCENT LIGHTS A H I K J SWITCHES...

Page 60: ...cer 2 26 SECTION 2 GENERAL BOAT ARRANGEMENT D C B FIRE EXTINGUISHER MANUAL PULL COCKPIT LIGHT GFI RECEPTACLE 12VOLT RECEPTACLE X2 A SWITCHES RECEPTACLES FIG 2 26 1 A D B C SWITCH AND RECEPTACLE LAYOUT...

Page 61: ...390 Sundancer 425 Sundancer B C BULB REPLACEMENT HALOGEN 12V 10W BI PRONG BULB REPLACEMENT HALOGEN 12V 10W BI PRONG LIGHTING FIG 2 27 1 BULB REPLACEMENT BULB CEC1141 D A A A B D C B B B B B B B B B B...

Page 62: ...SECTION 2 GENERAL BOAT ARRANGEMENT LIGHTING FIG 2 28 1 BULB REPLACEMENT FUSETYPEBULB 12V10WPERKO 70 0 A BULB REPLACEMENT BULB CEC1141 B IN BILGE C IN TRANSOM LIGHTING LAYOUT A A A A A A A B C BULB RE...

Page 63: ...rough hull vents 4 Bilge Pumps Assure that all bilge pumps function properly 5 Shore Power Cable Disconnected from dockside power inlet 6 Trim Tabs Full range of motion No excessive play or binding 7...

Page 64: ...bilge pumps if necessary ENGINES 1 Gearshift Throttle Controls Bring to NEUTRAL and IDLE positions 2 Tachometers Idle the engines for five 5 minutes to cool down 3 Ignition Depress EMERGENCY START STO...

Page 65: ...E TANK Check the fill plate label to ensure that fuel is placed ONLY in the fuel tank The fuel fill plates are located on the port and starboard aft gunwales Figure 3 3 1 Know your fuel capacity and c...

Page 66: ...FDs must be readily accessible Readily accessible means out of the storage bag and unbuckled All throwable flotation devices cushions rings etc must be right at hand 8 PASSENGER INSTRUCTION AND LOCATI...

Page 67: ...n the RUN position 9 After ignition power is verified check the gear shift lever s in the NEUTRAL position and the throttle lever s at IDLE 10 Push on the top of the ignition switches until the engine...

Page 68: ...s on port side of the control station has three positions FORWARD NEUTRAL and REVERSE The control lever must be in the NEUTRAL center position when starting the engine s A positioning indent can be fe...

Page 69: ...tle controls to IDLE position 2 Bring gear shift controls to NEUTRAL position 3 Secure mooring lines 4 Idle for five 5 minutes to cool the engines 5 Press STOP 6 Turn master key switches to OFF 12 STA...

Page 70: ...S FREEZER DISCHARGE OF SEWAGE DIRECTLY OVERBOARD SYSTEM SEE OWNERS MANUAL FOR OPERATING PORT WHILE ENGINE IS RUNNING INDICATOR ON NORMAL OPERATING BELOW CRUISING SPEED WASTE SYSTEM CONTROL BATTERY VOL...

Page 71: ...APPROVED ONLY FWD LIGHTING CHECK ENGINE COMPARTMENT BILGE DE ENERGIZE PORT GEN STBD RUN BLOWER WHEN VESSEL IS FREEZER DISCHARGE OF SEWAGE DIRECTLY OVERBOARD SYSTEM SEE OWNERS MANUAL FOR OPERATING POR...

Page 72: ...the re ceptacle then plug the other end of the power cord into the outlet box on the dock Turn ON Dock Breaker 5 On the Boat Turn ON the main AC breakers above the shore power plug in the transom com...

Page 73: ...ONER ACCESSORY STBD SYSTEMS PORT SYSTEMS WATER HEATER STOVE FWD AIR CONDITIONER GENERATOR SHORE COCKPIT AIR CONDITIONER 0 DC VOLTS 50 100 150 0 10 DC Amperes 20 30 40 50 0 DC VOLTS 50 100 150 0 10 DC...

Page 74: ...re safe recreational boating Periodicallyremovethepluginthehelmunitandcheck the oil level visually The oil level should be within 1 2 1 1 4 cm of the filler hole The system must be filled with hydraul...

Page 75: ...e that the anchor is held in place should the windlass fail Do not use the safety hook to support the anchor in a stored position The windlass should always support the anchor and ensure that it is he...

Page 76: ...anchor light when at anchor or drifting not under power D SETTINGANCHOR There is no best way to set an anchor Experiment to see how your anchor performs One method is to turn the rode around a bit an...

Page 77: ...lass clutch is tight for proper operation and safety Periodically check the clutch and tighten if necessary ToTighten Clutch With the anchor in the stowed position tighten the windlass clutch by inser...

Page 78: ...ommended at least once a year to disassemble the windlass and remove any residue buildup Using the emergency handle located in the bow locker unscrew the clutch nut by turning the handle counterclockw...

Page 79: ...ator is able to move the bow slowly to port and starboard The bow thruster motor is equipped with an internal thermally activated breaker The thermal breaker protects the motor from overheating When t...

Page 80: ...390 Sundancer 425 Sundancer 3 18 SECTION 3 USING YOUR BOAT THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 81: ...hes have MANUAL and AUTO positions When the switch is in the MANUAL position the pump will run continuously When the switch is in the AUTO position the pump is activated when there is enough water in...

Page 82: ...forward component board in the bilge to ensure it has not tripped 2 Remove the motor module to see if the impeller rotates with the power on 3 Remove any debris that may have accumulated in the nozzle...

Page 83: ...are not operating may go directly into the cylinders resulting in rust and possibly internal engine damage The engines are warranted directly by the engine manufacturer not by Sea Ray Sea Ray strongl...

Page 84: ...through the exhaust outlet Make sure water is flowing from the exhaust outlets while the engines are operating Prior to every boat use examine the exhaust system fittings to ensure tightness A drain...

Page 85: ...s water hoses and wiring connections Also check for fuel and exhaust leaks and make sure seacocks are open before starting engines 11 VIBRATION CAUSES Some vibration is to be expected in your boat bec...

Page 86: ...dial indicator on the face to see that it runs true with the shaft coupling Also check the coupling keys They must fit correctly to prevent forcing the couplings off center E ENGINE PART HITTING BOAT...

Page 87: ...eck oil level and adjust if necessary 6 Repeat for each engine generator or transmission to be serviced REFER TO OWNER S MANUAL PACKET FOR INSTRUCTIONS ANDWARRANTY INFORMATION 13 UNDERWATER GEAR A PRO...

Page 88: ...stream the water flowing over the curved surface of the blade encounters areas of greater and less pressure In those areas of reduced pressure air bubbles are formed When they move out of the low pre...

Page 89: ...ct drive PROPELLER INSTALLATION For proper rotation the installation of propellers on inboard engine boats requires the right hand propeller to be installed on the starboard side and the left hand pro...

Page 90: ...ass tube which provides an opening through the bottom of the boat for the propeller shaft The Strong Seal is connected to it by a short length of special flexible hose which serves to absorb normal sh...

Page 91: ...al contacts the Strong Seal housing Using a rubber mallet tap the face of the installation tool until the lip seal is seated within the Strong Seal housing You will know the lip seal is fully seated w...

Page 92: ...rainers The seacock body should be inspected and lubricated annually RUDDER RUDDER STUFFING BOX FIG 4 12 1 TO CLEAN THE STRAINER Close the seacock by turning the handle against water flow direction ho...

Page 93: ...Ray recommends Sea Star hydraulic steering fluid or Dextron 3 auto transmission fluid for the power steering system A C B STARBOARD RUDDER POST STEERING RAM PORT RUDDER POST AUTO PILOT RUDDER REFERENC...

Page 94: ...R EXHAUST STARBOARD ENGINE MUFFLER A N M L K J I H O P V R Q W FWD B U Q S R K G F P O M I C H D N E T L J A STARBOARD ENGINE STRAINER GENERATOR STRAINER STARBOARD ENGINE SEACOCK PORT ENGINE SEACOCK P...

Page 95: ...NGINE EXHAUST STARBOARD ENGINE STAND PIPE A N M L K J I H O P V R Q W STARBOARD ENGINE STRAINER GENERATOR STRAINER STARBOARD ENGINE SEACOCK PORT ENGINE SEACOCK PORT ENGINE STRAINER PORT ENGINE STAND P...

Page 96: ...390 Sundancer 425 Sundancer 4 16 SECTION 4 BILGE UNDERWATER GEAR THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 97: ...tank to close off the fuel system in case of leakage or line failure A FUEL TANKS The 390 DA standard gasoline fuel system consists of two 2 aluminum fuel tanks with a capacity of 167 5 gals 634 liter...

Page 98: ...unt of water condensation and reduce the possibility of contamination NOTE In rough seas allow approximately 15 reserve when planning fuel consumption 3 ELECTRIC FUEL VALVE The electric fuel valves on...

Page 99: ...urer CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm 390 DA FUEL SYS...

Page 100: ...d seal properly 4 Apply a coating of clean fuel or motor oil to the rubber lid seal supplied with the new element 5 Place the new seal in position on the lid 6 Remove the filter element by holding the...

Page 101: ...the engine s hourly fuel usage As a fuel gauge backup check deduct the average hourly fuel usage from fuel tank capacity Observe the Rule of Thirds one third fuel for trip out one third for return an...

Page 102: ...390 Sundancer 425 Sundancer 5 6 SECTION 5 FUEL SYSTEM THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 103: ...salon DC distribution panel are protected by the CABIN MAIN breaker on the main DC breaker panel The negative terminal of each bank of batteries is attached to the main DC negative bus and the negati...

Page 104: ...A TO REMOVE THE BATTERY CABLES 1 Turn OFF all items drawing power from the batteries 2 Turn OFF the CONVERTER breaker at the main distribution panel 3 Turn OFF battery solenoid switches 4 Remove the...

Page 105: ...luid level in the cells approximately every 4 weeks and more often in summer and hot zones The fluid level must be between the lower and the upper markings Only replenish with distilled water Do not u...

Page 106: ...390 Sundancer 425 Sundancer 6 4 SECTION 6 ELECTRICAL SYSTEM MAIN DC BREAKER PANEL FIG 6 4 1 NOTE Panel layout and labeling are subject to variance due to customized optional accessories and equipment...

Page 107: ...e starboard salon A MAIN BATTERY SOLENOIDS The main engine and generator battery solenoids are located behind the main DC breaker panel along with the main engine and generator battery solenoid fuses...

Page 108: ...lm and to the monitors in the cabin The electronics fuse block is located on the control station component board and can be accessed by opening the door below the helm ELECTRONICS FUSE BLOCK AT CONTRO...

Page 109: ...of the various types of breakers used on your boat are as follows This type is an in line fuse holder and uses an automotive type blade fuse B This type of breaker is found on the control station DC...

Page 110: ...ine emergency start system start whichever engine has sufficient battery power then hold the emergency start switch while starting the other engine The emergency start solenoid is located on the forwa...

Page 111: ...the galvanic isolator and then connected to the AC grounding buss bar behind the main distribution panel Never operate 120 volt shore power at less than 105 volts CAUTION 11 DC DISTRIBUTION PANEL Your...

Page 112: ...C SALON AIR CONDITIONER BOW THRUSTER BATTERY CHARGER 24V WASHER DRYER GALLEY SYSTEMS REFRIGERATOR FREEZER MIICROWAVE BATTERY CHARGER 12V AIR CONDITIONER PUMP RELAY GENERATOR SHORE POWER POWER MASTER S...

Page 113: ...CTLY OVERBOARD IS FOR USE WHERE APPROVED ONLY SEEOWNERS MANUAL FOR OPERATING INSTRUCTIONS OF OVERBOARD DISCHARGE VALVES GENERATOR ON START RUN STOP SEE OWNERS MANUAL FOR OPERATING INSTRUCTIONS CAUTION...

Page 114: ...ngly urges you to fully comply with the manual provided by the generator manufacturer The generator is warranted separately by the generator manufacturer NOT Sea Ray Follow the recommended maintenance...

Page 115: ...e heat To avoid the possibility of fire do not use lamp at close range to materials that are combustible or affected by heat or drying Halogen cycle bulbs are pressurized and could shatter if scratche...

Page 116: ...ned to protect people from the line to ground shock hazards which could occur from defective power tools or appliances operating from this device or from down line outlets protected by it It does not...

Page 117: ...ode by the green bonding wire Electrolytic corrosion can also be caused by stray currents due to a fault in an electrical item even though correctly grounded A GALVANIC ISOLATOR Galvanic current isola...

Page 118: ...390 Sundancer 425 Sundancer 6 16 SECTION 6 ELECTRICAL SYSTEM THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 119: ...6 17 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer DC WIRING SCHEMATIC FIG 6 17 1 Drawing No 09 601 1 0f 6...

Page 120: ...390 Sundancer 425 Sundancer 6 18 SECTION 6 ELECTRICAL SYSTEM DC WIRING SCHEMATIC FIG 6 18 1 Drawing No 09 601 2 0f 6...

Page 121: ...6 19 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer DC WIRING SCHEMATIC GAS FIG 6 19 1 Drawing No 09 601 3 0f 6...

Page 122: ...390 Sundancer 425 Sundancer 6 20 SECTION 6 ELECTRICAL SYSTEM DC WIRING SCHEMATIC DIESEL FIG 6 20 1 Drawing No 09 601 4 0f 6...

Page 123: ...6 21 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer Drawing No 09 601 5 0f 6 DC WIRING SCHEMATIC FIG 6 21 1...

Page 124: ...390 Sundancer 425 Sundancer 6 22 SECTION 6 ELECTRICAL SYSTEM Drawing No 09 601 6 0f 6 DC WIRING SCHEMATIC FIG 6 22 1...

Page 125: ...6 23 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer CABIN DC WIRING SCHEMATIC FIG 6 23 1 Drawing No 09 602 1 0f 2...

Page 126: ...390 Sundancer 425 Sundancer 6 24 SECTION 6 ELECTRICAL SYSTEM CABIN DC WIRING SCHEMATIC FIG 6 24 1 Drawing No 09 602 2 0f 2...

Page 127: ...6 25 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer MAIN NEGATIVES GROUNDING AND BONDING SCHEMATIC FIG 6 25 1 Drawing No 09 603...

Page 128: ...390 Sundancer 425 Sundancer 6 26 SECTION 6 ELECTRICAL SYSTEM ENGINE HARNESS SCHEMATIC FIG 6 26 1 Drawing No 09 604...

Page 129: ...6 27 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer SYSTEMS MONITOR WIRING DIAGRAM FIG 6 27 1 Drawing No 09 606...

Page 130: ...390 Sundancer 425 Sundancer 6 28 SECTION 6 ELECTRICAL SYSTEM STOVE TOP SWITCH SCHEMATIC FIG 6 28 1 Drawing No 09 607...

Page 131: ...6 29 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer Drawing No 09 610 WINDLASS SCHEMATIC FIG 6 29 1...

Page 132: ...390 Sundancer 425 Sundancer 6 30 SECTION 6 ELECTRICAL SYSTEM Drawing No 09 613 TV STEREO ANTENNA SCHEMATIC FIG 6 30 1...

Page 133: ...6 31 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer BOW THRUSTER SCHEMATIC FIG 6 31 1 Drawing No 09 616...

Page 134: ...390 Sundancer 425 Sundancer 6 32 SECTION 6 ELECTRICAL SYSTEM AC WIRING SCHEMATIC STANDARD 120VOLT 60HZ FIG 6 32 1 Drawing No 09 630...

Page 135: ...6 33 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer AC WIRING SCHEMATIC OPTIONAL 220VOLT 50HZ FIG 6 33 1 Drawing No 09 630...

Page 136: ...390 Sundancer 425 Sundancer 6 34 SECTION 6 ELECTRICAL SYSTEM SMARTCRAFT SYSTEM WIRING DIAGRAM GAS FIG 6 34 1 Drawing No 09 701...

Page 137: ...6 35 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer SMARTCRAFT SYSTEM WIRING DIAGRAM DIESEL FIG 6 35 1 Drawing No 09 702...

Page 138: ...390 Sundancer 425 Sundancer 6 36 SECTION 6 ELECTRICAL SYSTEM STEREO WIRING DIAGRAM FIG 6 36 1 Drawing No 09 611...

Page 139: ...6 37 SECTION 6 ELECTRICAL SYSTEM 390 Sundancer 425 Sundancer INTERCONNECT DIAGRAM FIG 6 37 1 Drawing No 09 622...

Page 140: ...390 Sundancer 425 Sundancer 6 38 SECTION 6 ELECTRICAL SYSTEM THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 141: ...monoxide gas at the sensor Carbon monoxide may be present in other areas CAUTION To reduce the risk of carbon monoxide poisoning test the monitor operation when not in use for 10 days or more CAUTION...

Page 142: ...ean strainer refer to Section 4 Bilge Underwater Gear pg 4 11 Seacocks Strainers The condensation drains for the compressor units connect to the cabin sump A TO START SYSTEM 1 Make sure the seacock fo...

Page 143: ...bleed air from the water lines 4 Once air has been eliminated from water lines close faucets 5 Shutting off the last faucet should cause the pump to shut off SANITIZING THE WATER SYSTEM Although your...

Page 144: ...TO OWNER S MANUAL PACKET FOR INSTRUCTIONS ANDWARRANTY INFORMATION B WATER PUMPS FILTER The pump for the fresh water system is located on the starboard hull in the engine room aft of the water heater T...

Page 145: ...tion panel is OFF 2 Fill the heater with water 3 Open the hot water faucets until all air is eliminated from the system 4 Make certain the heater is full of water COMPLETE FAILURE OF THE HEATING ELEME...

Page 146: ...verse the procedure making sure the plug is reinstalled tightly G COCKPIT SHOWER The cockpit shower has a hot and cold control and shower wand which are located in a receptacle on the port aft cockpit...

Page 147: ...ystem uses water from the fresh water tank The FRESH WATER PUMP breaker on the salon 12VDC WASHDOWN SPIGOT FIG 7 7 1 distribution panel must be ON to operate the system 5 HEAD SYSTEM The standard head...

Page 148: ...EAD TheVacu Flush head utilizes the HEAD breaker on the DC distribution panel in the salon The foot pedal at the base of the toilet opens a mechanical seal and vacuum forces waste through the opening...

Page 149: ...the head system operations The vent filter is located on the engine room forward bulkhead The filter must be changed at the beginning of each boating season to be effective The vent filter is install...

Page 150: ...emoving handle of seacock while in closed position or other means must be utilized to avoid fine NOTICE C C MACERATOR FIG 7 10 1 PORT HULL VACU FLUSH MACERATOR HOLDING TANK A B C A B D D light is not...

Page 151: ...O OWNER S MANUAL PACKET FOR INSTRUCTIONSANDWARRANTYINFORMATION 8 ENTERTAINMENT CENTERS A SALON ENTERTAINMENT CENTER The salon entertainment center consists of a 15 Flat Screen LCD television with remo...

Page 152: ...dy Do not breathe fumes or vapors caused by the fire A FIRE EXTINGUISHER INDICATOR DIESEL OPTION The system indicator and switch module ENGINE SHUTDOWN AND OVERRIDE SYSTEM located at the control stati...

Page 153: ...d at the neck of the extinguisher bottle in the engine room is for shipping and transfer of the bottle only The pin MUST be removed in order to manually operate the system This pin should be removed u...

Page 154: ...peration connect the shore power system turn the MAIN breaker s ON Then turn the REFRIGERATOR FREEZER breaker on the AC main distribution panel and the switch on the bottom of the unit ON A COCKPIT IC...

Page 155: ...OWER VENTILATION SYSTEM The power ventilation system removes stagnant foul air from the head and by means of exhaust fans They are powered by the POWER VENTS breaker on the DC main distribution panel...

Page 156: ...windshield vent remain open when at idle or below cruising speed to allow proper air flow through the control station to avoid carbon monoxide accumulation Always open windshield vent when the canvas...

Page 157: ...or rolled up in it If the surface of your clear vinyl becomes scratched the canvas manufacturer has provided a canvas care sheet in your Owner s Manual Packet C INSTALLATION TIPS The zippers attached...

Page 158: ...DVD COMBO MASTER STATEROOM HANGING LOCKER SHOWER CONVERTIBLE SOFA BED STEREO SYSTEM TV TUNER PRIVACY CURTAIN MAIN DISTRIBUTION PANELS AFT STATEROOM HANGING CLOSET CONVERTIBLE SOFA BED SALON A C UNIT M...

Page 159: ...L SKYLIGHT WINDSHIELD VENT CONTROL STATION CAPTAIN S CHAIR COCKPIT SEATING STARBOARD FUEL FILL SWIM PLATFORM SWIM LADDER PULL OUT TRANSOM STORAGE LOCKER DOCKSIDE PUMPOUT PORT FUEL FILL TRANSOMSHOWER T...

Page 160: ...390 Sundancer 425 Sundancer 7 20 SECTION 7 ACCESSORIES AND OPTIONS THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 161: ...ons Lines Check for leaks Engine Manual Tanks Check for leaks Owner s Manual Section 5 Water Separating Replace Engine Manual Fuel Filter Electrical Connections Check for looseness To be done by Sea R...

Page 162: ...hours of operation Trim Tabs Fluid Check and add as needed Trim Tab Manual Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Topside Supplies Check for loose damaged Owner s...

Page 163: ...ISTRATION DATE ENGINE MAKE MODEL SERIAL NUMBER PORT STARBOARD GEAR MAKE REDUCTION RATIO SERIAL NUMBER PORT STARBOARD PROPELLER SIZE PORT STARBOARD PART NUMBER PORT STARBOARD SHAFT SIZE DIAMETER X LENG...

Page 164: ...umes can accumulate and can be the source of an explosion WARNING Work on electrical wiring can create shock hazards or sparks Always shut off battery switch breakers and or pull fuses before checking...

Page 165: ...er system must be drained Open all faucets including the shower faucets throughout the boat Open a connection at the lowest point in the fresh water lines to completely drain them Break the connection...

Page 166: ...move hull drain plug Pour one 1 pint half liter of 50 water antifreeze mixture in each bilge pump sump B ENGINES Flush engines with fresh water Remove engine drain plugs REFER TOYOUR ENGINE OPERATOR S...

Page 167: ...LLANEOUS Check all thru hull fittings for unobstructed water passage Be alert for any deteriorated hoses and or fittings below the water line which might fail in service and admit water Test the navig...

Page 168: ...ick 5 Pump used oil into empty containers When all of the used oil has drained out of the engine s reinsert the oil dipstick and fill engine with fresh oil through the oil filler cap B DIESEL OPTIONAL...

Page 169: ...with a variety of appropriate tools BOAT SYSTEMS 1 Bilge Pumps Working Discharge any appreciable amounts of water overboard 2 Blowers Working Sniff the bilge engine compartment for fuel odor 3 Navigat...

Page 170: ...el Only Opens 3 Engine Alarm Test Should sound after a few seconds 4 Gear Shift Throttle Controls In NEUTRAL and IDLE positions STARTING THE ENGINE 1 Gearshift Throttle Controls Shift in NEUTRAL Refer...

Page 171: ...tion Check idle and shift Listen for abnormal noises and visually check the engine compartment while underway D RETURNING TO PORT GENERAL 1 Passengers Crew Instructed in duties for line handling 2 Lin...

Page 172: ...sitions ENGINE 1 Ignition Switched in the OFF position lights off and master ignition keys removed from DC distribution panel 2 Battery Switches In the OFF position 1 Fuel Valves Diesel Only Closed ha...

Page 173: ...utes and any time the generator is running 3 Depress PREHEAT ON Preheat time should not exceed 30 seconds 4 Depress START RUN Switch Depress until generator starts 5 When the Generator Starts Release...

Page 174: ...IPMENT CHECKLIST Any safety or operational equipment added to your boat after delivery should be checked for seaworthiness and proper working condition Use the area below to list any equipment and the...

Page 175: ...ND MAINTENANCE 390 Sundancer 425 Sundancer 12 MAINTENANCE LOG Follow the recommended maintenance listed on pages 1 2 of this section and keep a record of this and ALL maintenance performed on your boa...

Page 176: ...8 16 SECTION 8 REQUIRED INSPECTION SERVICE AND MAINTENANCE 390 Sundancer 425 Sundancer MAINTENANCE LOG CONT D Date Maintenance Description Engine Hours...

Page 177: ...uate protection NOTE For colored gelcoats it is important to follow waxing recommendations in order to maintain the luster of the gelcoat A ABOUT COLORED GELCOATS Colored hulls add a beautiful contras...

Page 178: ...coat B PERMANENTLY MOORED OR DOCKED BOATS Boats should be rotated in a slip as often as they are waxed This will eliminate too much ultra violet exposure and degradation to occur on only one side of t...

Page 179: ...r engine maintenance details Wipe off engine to remove accumulated dust and grease If a solvent is used make sure it is nonflammable Go over the entire engine and tighten nuts bolts and screws Inspect...

Page 180: ...d be cleaned regularly before substances such as dirt pollen etc are allowed to accumulate on and become embedded in the fabric The fabric can be cleaned without being removed from the installation Si...

Page 181: ...6 13 Main Distribution Panel 2 6 6 10 Electrical System DC 6 1 Batteries 6 1 Battery Cable Routing 6 1 6 2 Battery Switches and Solenoids 6 5 Control Station Breaker Panel 6 6 Distribution Panel 6 9...

Page 182: ...st 8 9 R Recommended Equipment 1 5 Refrigerator Freezer 7 14 Repair See Service and Maintenance Requirements International Requirements 1 13 Required Equipment 1 2 Requirements for Vessel Operators 7...

Page 183: ...17 Warranty iii vi Washdown Fresh Water 7 7 Water Heater 7 5 Water Sports 1 10 Water System 7 2 Water Temperature 2 17 See also Layout Helm Gauges and Switches Weather 1 8 Windlass 3 15 Windshield Ven...

Page 184: ...390 Sundancer 425 Sundancer Index 4 INDEX THIS PAGE LEFT INTENTIONALLY BLANK...

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Sea Ray 390 Sundancer, Owner'S Manual

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